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13

note:

 

If using copper tubing, solder tubing to an adapter before 

attaching the adapter to the cold water inlet connection.  do not 

solder the cold water supply line directly to the cold water inlet.  

It will harm the dip tube and damage the tank.

t & p valve and pipe Insulation (if supplied)

Remove insulation for T & P valve and pipe connections from carton.

fIGure 11.

Fit pipe insulation over the incoming cold water line and the hot water 

line. Make sure that the insulation is against the top cover of the heater. 

Fit T & P valve insulation over valve. Make sure that the insulation 

does not interfere with the lever of the T & P valve.

Secure all insulation using tape.

teMperature-pressure relIef valve

This  heater  is  provided  with  a  properly  certified  combination 

 

temperature - pressure relief valve by the manufacturer.

The valve is certified by a nationally recognized testing laboratory 

that maintains periodic inspection of production of listed equipment of 

materials as meeting the requirements for Relief Valves for Hot Water 

Supply Systems, ANSI Z21.22 • CSA 4.4, and the code requirements 

of ASME.

If replaced, the valve must meet the requirements of local codes, but 

not less than a combination temperature and pressure relief valve 

certified as indicated in the above paragraph.

The  valve  must  be  marked  with  a  maximum  set  pressure  not  to 

exceed the marked hydrostatic working pressure of the water heater

 

 (150 psi = 1,035 kPa) and a discharge capacity not less than the water 

heater input rate as shown on the model rating plate.

For safe operation of the water heater, the relief valve must not be 

removed from its designated opening nor plugged.

The temperature-pressure relief valve must be installed directly into 

the fitting of the water heater designed for the relief valve.  Position the 

valve downward and provide tubing so that any discharge will exit only 

within 6 inches (15.2 cm) above an adequate drain or outside of the 

building or structure.  Be certain that no contact is made with any live 

electrical part.  The discharge opening must not be blocked or reduced 

in size under any circumstances.  Excessive length, over 30 feet (9.14 

m), or use of more than four elbows can cause restriction and reduce 

the discharge capacity of the valve, see Figures 10 or 14.

No valve or other obstruction is to be placed between the relief valve 

and the tank. Do not connect tubing directly to discharge drain unless 

a 6” (15.2 cm) air gap is provided. To prevent bodily injury, hazard to 

life, or property damage, the relief valve must be allowed to discharge 

water in quantities should circumstances demand. If the discharge 

pipe is not connected to a drain or other suitable means, the water 

flow may cause property damage.

The Discharge Pipe:

• Shall not be smaller in size than the outlet pipe size of the valve, or 

 

have any reducing couplings or other restrictions.

• Shall not be plugged or blocked.

• Shall be of material listed for hot water distribution.

• Shall be installed so as to allow complete drainage of both the 

 

temperature-pressure relief valve, and the discharge pipe.

• Shall terminate at an adequate drain.

• Shall not have any valve between the relief valve and tank.

The temperature-pressure relief valve must be manually operated at 

least once a year. Caution should be taken to ensure that (1) no one 

is in front of or around the outlet of the temperature-pressure relief 

valve discharge line, and (2) the water manually discharged will not 

cause any bodily injury or property damage because the water may 

be extremely hot.

If after manually operating the valve, it fails to completely reset and 

continues  to  release  water,  immediately  close  the  cold  water  inlet 

to the water heater, follow the draining instructions, and replace the 

temperature-pressure relief valve with a new one.

Summary of Contents for Power Direct ventedGasModels

Page 1: ...ND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER...

Page 2: ...t IMPORTANT DEFINITIONS Qualified Installer A qualified installer must have ability equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough...

Page 3: ...3 GENERAL SAFETY...

Page 4: ...es see Figures 1 and 2 Examine the location to ensure the water heater complies with the Locating the New Water Heater section in this manual 6 For California installation this water heater must be br...

Page 5: ...tally vented gas fueled heating appli ance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The s...

Page 6: ...Pressure Relief Valve O Flue P Flue Baffle Assembly Q Insulation R Rating Plate S Gas Supply T Manual Gas Shut off Valve U Ground Joint Union V Drip Leg Sediment Trap W Drain Valve X Gas Control Valve...

Page 7: ...ly children the infirm or physically mentally disabled If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature wat...

Page 8: ...ct to leakage in various ways Sensors mounted in the drain pan that trigger an alarm or turn off the incoming water to the water heater when leakage is detected Sensors mounted in the drain pan that t...

Page 9: ...you have any doubts or questions at all call your gas company Failure to provide ventilation air can result in a fire or explosion and can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE FIGURE 5...

Page 10: ...he vent exhaust outlet and air inlet terminals shall terminate at least 18 45 7 cm above the roof surface see Figure 9 FIGURE 9 AIR FOR VENTILATION FOR APPLIANCES LOCATED IN CONFINED SPACES Air for ve...

Page 11: ...interfere with safe operation of the water heater Do not cover the outer door thermostat temperature pressure relief valve or FV Sensor Do not let insulation around the gas water heater get within 8...

Page 12: ...ng cleaning and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly childr...

Page 13: ...on the valve downward and provide tubing so that any discharge will exit only within 6 inches 15 2 cm above an adequate drain or outside of the building or structure Be certain that no contact is made...

Page 14: ...ks before lighting the water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe dry When installed at elevations above 7 700 feet 2 347 meters input rating s...

Page 15: ...embly installed 2 After the unit is set in place make sure the blower assembly is still mounted securely and make sure there is no damage to the blower 3 Make sure there is no packing material in the...

Page 16: ...separately from all other appliances The fittings other than the supplied VentTermination should be equivalent to the following PVC Schedule 40 DWV ASTM D 2665 CPVC Schedule 40 DWV ASTM F 438 ABS Sch...

Page 17: ...er the first five feet 4 The unit cannot be connected to existing vent piping or chimney 5 When venting through an outside wall the vents must terminate horizontally to the outdoors B All 50 Gallon 65...

Page 18: ...own in the table is for both the intake air and vent pipes IE The vent pipe can contain three 90 elbows the intake air pipe can also contain three 90 elbows 3 DIA VENTS MAX LENGTH FT NUMBER OF 90 ELBO...

Page 19: ...wing use of pvc abs or cpvc pipe for inlet and outlet vent piping Inlet piping through any type wall FIGURE 26 connecting vent to blower 1 If making an immediate horizontal run of vent off the blower...

Page 20: ...o contain three 90 elbows 3 DIA VENTS MAX LENGTH FT NUMBER OF 90 ELBOWS 45 1 40 2 35 3 NOTE Two 45 elbows are equivalent to one 90 elbow One 90 elbow equals 5 feet 1 5 m of equivalent vent length FIGU...

Page 21: ...t be completely removed NOTE Power saws should be specifically designed to cut plastic pipe STEP A B Deburring Use a knife plastic pipe deburring tool or file to remove burrs from the end of small dia...

Page 22: ...fitting a 1 4 turn to evenly distribute the cement Do not continue to rotate the pipe after it has hit the bottom of the fitting socket A good joint will have sufficient cement to make a bead all the...

Page 23: ...23...

Page 24: ...ccess If a suitable area is not available a cover should be installed over the thermostat to prevent tampering The water temperature setting was factory set at the lowest temperature Pressing the COOL...

Page 25: ...w when it is heated As the volume of water grows there will be a corresponding increase in water pressure due to thermal expansion Thermal expansion can cause premature tank failure leakage This type...

Page 26: ...ntact a qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit It must be replaced At least once a year a visual inspection should be made of the mai...

Page 27: ...xible anode rods are available for replacement In replacing the anode 1 Turn off gas supply to the water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the water...

Page 28: ...under Lighting Instructions to restart the water heater Drain Valve Washer Replacement See Figure 34 1 Turn OFF gas supply to water heater 2 Follow Draining instructions 3 Turning counterclockwise rem...

Page 29: ...e relief valve may be leaking at the tank fitting F Water from a drain valve may be due to the valve being slightly opened G The drain valve may be leaking at the tank fitting H Combustion products co...

Page 30: ...s Control Valve 28 Pressure Switch Air 29 Flue Baffle Assembly 30 Baffle Adaptor Collar Assembly 31 Optional Deluxe Horizontal Vent Kit 32 Optional 3 PVC Horizontal Vent Kit 75 Gallon Only Now that yo...

Page 31: ...s used per the installation instructions in the manual that came with the water heater 3 Ensure maximum number of elbows or maximum equivalent feet of vent or intake air pipe has not been exceeded per...

Page 32: ...rted 1 Turn the power off for 10 20 seconds then on again to clear these error codes 2 Replace the gas control valve if the error code persists 14 The gas control valve has detected the FV flammable v...

Page 33: ...gas clean burner head Combustion air path restricted Check intake venting arrangement for obstructions Not enough dilution air for proper combustion Check intake venting arrangement for obstructions...

Page 34: ...not conform with specifications of the heating component manufacturer This warranty gives you specific legal rights and you may have other rights which vary under the laws of each province If any prov...

Page 35: ...ilar water heater or parts thereof which are manufactured or distributed by the warrantor Dealer replacements are made subject to in warranty validation by warrantor PROOF OF PURCHASE AND PROOF OF INS...

Page 36: ......

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