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3.  Remove sediment and scale from the tank bottom through the access 

provided by the element opening or tank cleanout, if furnished.

  •  The cold water inlet valve and drain valve may be opened to 

aid the cleanout process.

4.  Follow FILLING instructions to restore hot water service.

  •  Check  for  water  leaks  around  access  openings  and  proper 

operation when heater is filled.

checklIst

Before  calling  for  service,  check  the  following  points  to  see  if  the 

cause  of  trouble  can  be  identified  and  corrected.  Reviewing  this 

checklist may eliminate the need of a service call and quickly restore 

hot water service. The illustration on page 5 identifies the location of 

most of the heater components.

BE SURE TO TURN OFF THE ELECTRICITy WHEN CHECKING 

EQUIPMENT (PUMP).

not enouGh or no hot water

The capacity of the hot water generator may have been exceeded by 

a large demand for hot water.

•  Large  demands  require  a  recovery  period  to  restore  water 

temperature.

Cold incoming water temperature will lengthen the time required to 

heat water to the desired temperature.

•  If  the  hot  water  generator  was  installed  when  incoming  water 

temperature was warm, colder water creates the effect of less hot 

water.

Look for hot water wastage and leaking or open hot water faucets.

Sediment  or  lime  scale  may  be  affecting  water  heater  operation. 

Refer to MAINTENANCE for details.

water Is too hot

Refer to TEMPERATURE REGULATION.

water leakaGe Is suspected

1.  Check to see if the drain valve is tightly closed.

2.  The apparent leakage may be condensation which forms on cool 

surfaces of the heater and piping.

3.  If the outlet of the relief valve is leaking it may represent:

  •  Excessive water pressure.

  •  Excessive water temperature.

  •  Faulty relief valve.

Excessive  water  pressure  is  the  most  common  cause  of  relief 

valve leakage. It is often caused by a “closed system”. A check 

valve in the inlet system will not permit the expanded hot water 

volume  to  equalize  pressure  with  the  main. A  relief  valve  must 

release this water or the water heater or plumbing system  will 

be damaged.

When  such  a  condition  is  encountered,  local  codes  or  inspection 

agency should be consulted to determine which system is acceptable 

in your area. These my consist of:

•  Installation  of  a  second  relief  valve  with  lower  setting  than  the 

primary relief valve.

•  An  expansion  tank  of  suitable  pressure  and  provison  to  avoid 

water logging.

•  Removal of the check valve.

If  you  cannot  IdentIfy  or  correct  the  source  of 

mAlFuNctIoN:

1.  Place the hot water generator electrical disconnect switch in the 

OFF position.

2.  Close the cold water inlet valve to the heater.

3.  Contact your dealer.

Summary of Contents for HWG-140

Page 1: ...ture reference HOT WATER GENERATING SYSTEMS Thank you for buying this water heater We appreciate your confidence in our products VERTICAL AND HORIZONTAL MODELS HWG 140 THRU HWG 1000 INSTALLATION OPERA...

Page 2: ...about the type of hazard what can happen if you do not follow the safety message and how to avoid the risk of injury The California Safe Drinking Water and Toxic Enforcement Act requires the Governor...

Page 3: ...perly may also cause erratic control system operation on ELECTRONIC CONTROL models This water heater must be connected to a grounded metal permanent wiring system or an equipment grounding conductor m...

Page 4: ...incipal components of the heater are identified on page 6 The model and rating plate on page 7 interprets certain markings into useful information Both of these references should be used to identify t...

Page 5: ...5 FEATURES COMPONENTS AND DIMENSIONS...

Page 6: ...6 TYPICAL WATER HEATER TRIM FIGURE 3 TYPICAL STEAM TO WATER PIPING FIGURE 4 TYPICAL WATER TO WATER 3 WAY PIPING...

Page 7: ...ampering Whether replacing an old water heater or putting the water heater in a new location the following critical points should be observed The water heater should be located 1 On a level surface Sh...

Page 8: ...ef valve and the tank Do not connect discharge piping directly to the drain unless a 6 15 2 cm air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be a...

Page 9: ...ease see attached wiring diagrams for appropriate wiring and connections thermal expansion As water is heated it expands thermal expansion In a closed system the volume of water will grow when it is h...

Page 10: ...10 WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAM ELECTRONICALLY ACTUATED CONTROL VALVE FIGURE 5 WIRING DIAGRAM SELF ACTUATED CONTROL VALVE FIGURE 6...

Page 11: ...nce this type of use you should consider using lower temperature settings to reduce scald hazards HOT WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature whic...

Page 12: ...ater system the storage water heater acts as a settling basin for any foreign matter in the water which will deposit itself on the bottom of the storage section For this reason it is recommended to dr...

Page 13: ...tage and leaking or open hot water faucets Sediment or lime scale may be affecting water heater operation Refer to MAINTENANCE for details Water is too hot Refer to TEMPERATURE REGULATION Water leakag...

Page 14: ...storage Steam control valve out of calibration Adjust as necessary Valve may not close all the way due to loss of charge in thermostatic bulb ruptured bulb Check bulb and contact manufacturer of same...

Page 15: ...only a replacement water heater or part thereof The owner is responsible for all other costs Such costs may include but are not limited to a Labor charges for service removal repair or reinstallation...

Page 16: ...16 NOTES...

Page 17: ...17 NOTES...

Page 18: ...18 NOTES...

Page 19: ...19 NOTES...

Page 20: ...A DIVISION OF A O SMITH CORPORATION RENTON WASHINGTON Technical Support 800 527 1953 Parts Department 800 433 2515 www hotwater com...

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