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This water heater should not be connected to any heating systems or 

component(s) used with a non-potable water heating appliance.

All  piping  components  connected  to  this  unit  for  space  heating 

applications should be suitable for use with potable water.

Toxic chemicals, such as those used for boiler treatment should not 

be introduced into this system.
When the system requires water for space heating at temperatures 

higher  than  required  for  domestic  water  purposes,  a  mixing 

valve  must  be  installed.  Please  refer  to  Figure  2  for  suggested  

piping arrangement.

space heatInG and potaBle water sYsteM

This  appliance  has  been  design  certified  as  complying  with 

American  National  Standard/CSA  Standard  for  water  heaters  

and  is  considered  suitable  for  Water  (Potable)  Heating  and 

 

Space Heating.
Your  water  heater  is  equipped  with  inlet/outlet  connections 

for  use  in  space  heating  applications  (see  Figure  2).  If  this 

water heater is to be used to supply both space heating and 

potable  (drinking)  water,  the  instructions  listed  below  must 

be followed:

•  Be sure to follow the manual(s) shipped with the air handler or other 

type heating system.

•  This water heater is not to be used as a replacement for an existing 

boiler installation.

•  Do not use with piping that has been treated with chromates, boiler 

seal or other chemicals and do not add any chemicals to the water 

heater piping

•  If  the  space  heating  system  requires  water  temperatures  in 

excess of 120°F (49°C), a mixing valve must be installed per the 

 

manufacturer’s instructions in the potable hot water supply to limit 

the risk of scald injury.

•  Pumps,  valves,  piping  and  fittings  must  be  compatible  with 

 

potable water.

•  A  properly  installed  flow  control  valve  is  required  to  prevent 

thermosiphoning. Thermosiphoning  is  the  result  of  a  continuous 

flow  of  water  through  the  air  handler  circuit  during  the  off  cycle. 

Weeping  (blow  off)  of  the  temperature  and  pressure  relief  valve 

 

(T & P) or higher than normal water temperatures are the first signs 

of thermosiphoning.

•  The  hot  water  line  from  the  water  heater  should  be  vertical  past 

any mixing valve or supply line to the heating system to remove air 

bubbles from the system.

•  Do  not  connect  the  water  heater  to  any  system  or  components 

previously used with non-potable water heating appliances when 

used to supply potable water.

closed water sYsteMs

Water supply systems may, because of code requirements or such 

conditions  as  high  line  pressure,  among  others,  have  installed 

devices such as pressure reducing valves, check valves, and back 

flow preventers. Devices such as these cause the water system to 

be a closed system.

cheMIcal vapor corrosIon

CORROSION  OF  THE  FLUEWAYS  AND  VENT  SYSTEM  MAY 

OCCUR IF AIR FOR COMBUSTION CONTAINS CERTAIN CHEMICAL 

VAPORS.  SUCH  CORROSION  MAY  RESULT  IN  FAILURE  AND 

RISK  OF  ASPHYXIATION.
Spray  can  propellants,  cleaning  solvents,  refrigerator  and  air 

conditioning  refrigerants,  swimming  pool  chemicals,  calcium  and 

sodium chloride (water softener salt), waxes, and process chemicals 

are typical compounds which are potentially corrosive.
Do not store products of this sort near the heater. Also, air which is 

brought  in  contact  with  the  heater  should  not  contain  any  of  these 

chemicals. If necessary, uncontaminated air should be obtained from 

remote or outside sources. The limited warranty is voided when failure 

of water heater is due to a corrosive atmosphere. (See limited warranty 

for complete terms and conditions).

water pIpInG

DANGER

Water temperature over 125°F (52°C)

can cause severe burns instantly

resulting in severe injury or death.
Children, the elderly and the physically 

or mentally disabled are at highest 

risk for scald injury.
Feel water before bathing or showering.
Temperature limiting valves are 

available.
Read instruction manual for safe

temperature setting.

HOTTER  WATER  CAN  SCALD: 

Water  heaters  are  intended  to  produce  hot  water.  Water  heated  to 

a  temperature  which  will  satisfy  space  heating,  clothes  washing, 

dish  washing,  cleaning  and  other  sanitizing  needs  can  scald  and 

permanently injure you upon contact. Some people are more likely 

to  be  permanently  injured  by  hot  water  than  others. These  include 

the elderly, children, the infirm, or physically/mentally handicapped. 

If anyone using hot water fits into one of these groups or if there is 

a local code or state law requiring a certain temperature water at the 

hot water tap, then you must take special precautions. In addition to 

using lowest possible temperature setting that satisfies your hot water 

needs, a means such as a mixing valve, should be used at hot water 

taps used by these people or at the water heater, see Figure 2. Valves 

for reducing point of use temperature by mixing cold and hot water are 

also available:

 

Consult a Qualified Installer or Service Agency. Follow  manufacturer’s 

instructions for installation of valves. Before changing the factory setting 

on thermostat, read “Temperature Regulation” section in this manual.

InstallInG the new water heater

Summary of Contents for GPHE 50 Series

Page 1: ...DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER RESIDENTIAL GAS WATER HEATERS For Your Safety AN ODO...

Page 2: ...alert symbol indicates a potentially hazardous situation which if not avoided could result in property damage WARNING CAUTION CAUTION DANGER All safety messages will generally tell you about the type...

Page 3: ...3 GENERAL SAFETY INFORMATION...

Page 4: ...4 GENERAL SAFETY INFORMATION at least 18 45 7cm above the floor This will reduce but not eliminate the risk...

Page 5: ...tion Association 1 Batterymarch Park Quincy MA 02269 3 The water heater when installed must be grounded in accordance with the local codes or in the absence of local codes the National Electrical Code...

Page 6: ...feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch...

Page 7: ...ting 4 Places Shown DD Plastic Top EE On Off Switch FF Exhaust Tee GG Elbow GET TO KNOW YOUR WATER HEATER GAS MODELS A Vent Pipe B Anode C Hot Water Outlet D Outlet 120 VAC F Gas Supply G Main Manual...

Page 8: ...8 TYPICAL INSTALLATION CONDENSATE HOSE AND DRAIN PAN FIGURE 1A...

Page 9: ...time to burn relationship for normal adult skin If anyone using hot water provided by the water heater being installed fits into one of these groups or if there is a local code or state law requiring...

Page 10: ...talled Water heaters are sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or p...

Page 11: ...rine based chemicals refrigerants etc in addition to being highly flammable in many cases will also react to form corrosive hydrochloric acid when exposed to the combustion products of the water heate...

Page 12: ...size of openings providing fresh air into confined spaces EXHAUST FANS Where exhaust fans are installed additional air should be provided to replace the exhausted air When an exhaust fan is installed...

Page 13: ...a reference for the openings that provide fresh air into confined spaces only Do not refer to these illustrations for the purpose of vent installation See Installation of Vent System on pages 18 27 fo...

Page 14: ...e requirements or such conditions as high line pressure among others have installed devices such as pressure reducing valves check valves and back flow preventers Devices such as these cause the water...

Page 15: ...n 6 Spread the slit open and slip the insulation over the cold water inlet pipe Apply gentle pressure along the length of the insulation to ensure that it is fully seated around the pipe Also ensure t...

Page 16: ...xcessive temperatures and pressures in the storage tank The T P valve is not intended for the constant relief of thermal expansion Aproperly sized thermal expansion tank must be installed on all close...

Page 17: ...losing its individual manual Shuttoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 pound per square inch 3 5 kPa Connecting gas piping...

Page 18: ...PVC parts should be assembled with ASTM D 2564 grade cement Assemble Vent Pipe Assemblies 1 2 and 3 See Figure 1 prior to cementing The preferred orientation of Vent Pipe Assembly 1 Condensate U Assem...

Page 19: ...L Clearance above paved sidewalk or paved driveway located on public property 7 feet 2 13 m F Clearance to outside corner 2 feet 60 cm M Clearance under veranda porch deck or balcony 12 inches 30 cm G...

Page 20: ...r signs of sagging or other stresses in joints as a result of misalignment of any components in system If any of these conditions are found they must be corrected in accordance with venting instructio...

Page 21: ...tubing is still attached from the air pressure switch to the port on the blower housing Make sure the plastic tubing is not folded anywhere between the pressure switch and the blower housing 6 Make su...

Page 22: ...ine This will allow the vent to easily slide through the opening The resulting gap will be covered up by the Vent Terminal cover plate Repeat this step on inside wall if necessary SEQUENCE OF INSTALLA...

Page 23: ...ighest anticipated snow level install a snorkel as shown in bottom portion of Figure 20 NOTE With the installation of a snorkel it is necessary to use two 90 elbows that shall be considered along with...

Page 24: ...cement not included with kit and glue the two inch PVC pipe coming from the blower into the VAA 3 Perform the same sequence on the PVC pipe coming from the exhaust side vent terminal side of the VAA 4...

Page 25: ...and the vent pipe system Air leaks will allow flue gas by products to disseminate into the room creating an unsafe environment and could cause illness asphyxiation and or even death FIGURE 24 Typical...

Page 26: ...above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cleaning PV...

Page 27: ...make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process softens and pr...

Page 28: ...28...

Page 29: ...located in an area where the general public does not have access If a suitable area is not available a cover should be installed over the thermostat to prevent tampering Thewatertemperaturesettingwasf...

Page 30: ...riod of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recommend the hot water faucet located farthes...

Page 31: ...od which will slowly deplete due to electrolysis prolonging the life of the water heater by protecting the glass lined tank from corrosion Adverse water quality hotter water temperatures high hot wate...

Page 32: ...essure Relief Valve must be installed in opening provided Can result in overheating and excessive tank pressure Can cause serious injury or death DRAINING AND FLUSHING It is recommended that the water...

Page 33: ...ose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances wat...

Page 34: ...heet 34 Wire Screen 3 35 Wire Screen 4 36 Wall Plate 4 37 Flexible Tubing REPAIR PARTS LIST Nowthatyouhavepurchasedthiswaterheater shouldaneedeverexistfor repairpartsorservice simplycontactthecompanyi...

Page 35: ...3 Ensure maximum number of elbows or maximum equivalent feet of vent or intake air pipe has not been exceeded per the installation instructions in the manual that came with the water heater 4 Ensure...

Page 36: ...alve s immersion probe is either open or shorted 1 Turn the power off for 10 20 seconds then on again to clear these error codes 2 Replace the gas control valve thermostat if the error code persists 1...

Page 37: ...37 These guidelines should be utilized by a qualified service agent TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES...

Page 38: ...38 TROUBLESHOOTING GUIDELINES NOTES...

Page 39: ...of it in a modified form or any attempt to repair tank leaks or parts will void this warranty servIce and laBor responsIBIlItY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLACEMEN...

Page 40: ...40 Copyright 2010 A O Smith Corporation All rights reserved 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com...

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