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32

teMperature-pressure relIef valve test

DANGER

• 

Burn hazard.

• 

Hot water discharge.

• 

Keep clear of Temperature-

  Pressure Relief Valve

  discharge outlet.

It is recommended that the Temperature-Pressure Relief Valve should be 

checked to ensure that it is in operating condition every 6 months.
When checking the Temperature-Pressure Relief Valve operation, make 

sure that (1) no one is in front of or around the outlet of the Temperature-

Pressure Relief Valve discharge line, and (2) that water discharge will 

not cause any property damage, as water may be extremely hot. Use 

care when operating valve as the valve may be hot.
To check the relief valve, lift lever at the end of valve several times, 

see Figure 28. The valve should seat properly and operate freely.
If after manually operating the valve, it fails to completely reset and 

continues to release water, immediately close the cold water inlet to 

the water heater and drain the water heater, see Draining And Flushing 

on page 32. Replace the Temperature-Pressure Relief Valve with a 

properly rated/sized new one, see Temperature-Pressure Relief Valve 

on page 15 for instructions on replacement.

DISCHARGE PIPE

TEMPERATURE-PRESSURE

RELIEF VALVE

fIGure 28.

If the Temperature-Pressure Relief Valve on the water heater weeps 

or discharges periodically, this may be due to thermal expansion.
Note:  Excessive  water  pressure  is  the  most  common  cause  of 

Temperature-Pressure Relief Valve leakage. Excessive water system 

pressure is most often caused by “thermal expansion” in a “closed 

system.” See Closed Water Systems and Thermal Expansion on page 

14-15. The Temperature-Pressure Relief Valve is not intended for the 

constant relief of thermal expansion.
Temperature-Pressure  Relief  Valve  leakage  due  to  pressure  build 

up in a closed system that does not have a thermal expansion tank 

installed is not covered under the limited warranty. Thermal expansion 

tanks must be installed on all closed water systems.

do not pluG the teMperature-pressure relIef valve 

openInG. thIs can cause propertY daMaGe, serIous 

InjurY or death.

Explosion Hazard

Temperature-Pressure Relief Valve

must  comply  with  ANSI Z21.22-

CSA 4.4 and ASME code.

Properly sized Temperature-Pressure 

Relief Valve must be installed in 

opening provided.
Can  result  in  overheating  and

excessive  tank  pressure.
Can cause serious injury or death.

draInInG and flushInG

It is recommended that the water heater storage tank be drained and 

flushed every 6 months to reduce sediment buildup. The water heater 

should be drained if being shut down during freezing temperatures. 

See Typical Installation section in this manual for location of the water 

heater components described below.

DANGER

• 

Burn hazard.

• 

Hot water discharge.

• 

Keep hands clear of drain

  valve discharge.

to draIn the water heater storaGe tanK:

1.  Turn off the electrical supply to the water heater.
2.  Turn  off  the  gas  supply  at  the  Main  Gas  Shutoff  Valve  if 

the water heater is going to be shut down for an extended 

period. 

3.  Ensure the cold water inlet valve is open.
4.  Open a nearby hot water faucet and let the water run until the 

water is no longer hot.

5.  Close the cold water inlet valve to the water heater.
6.  Connect a hose to the water heater drain valve and terminate 

it to an adequate drain.

7.  Open the water heater drain valve and allow all the water to 

drain from the storage tank.

8.  Close the water heater drain valve when all water in the storage 

tank has drained.

9.  Close the hot water faucet opened in Step 4.
10. If the water heater is going to be shut down for an extended 

period, the drain valve should be left open.

to flush the water heater storaGe tanK:

11. Turn off the electrical supply to the water heater.
12. Ensure the cold water inlet valve is open.
13. Open a nearby hot water faucet and let the water run until the 

water is no longer hot. Then close the hot water faucet.

14. Connect  a  hose  to  the  drain  valve  and  terminate  it  to  an 

adequate drain.

15. Ensure the drain hose is secured before and during the entire 

flushing procedure. Flushing is performed with system water 

pressure applied to the water heater. 

16. Open the water heater drain valve to flush the storage tank. 
17. Flush the water heater storage tank to remove sediment and 

allow the water to flow until it runs clean.

18. Close  the  water  heater  drain  valve  when  flushing  is 

completed.

19. Remove the drain hose.
20. Fill  the  water  heater  -  see  Filling  The  Water  Heater  in  this 

manual.

21. Turn  on  electrical  supply  to  place  water  heater  back  in 

operation.

22. Allow the water heater to complete several heating cycles to 

ensure it is operating properly.

Summary of Contents for GPHE 50 Series

Page 1: ...DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER RESIDENTIAL GAS WATER HEATERS For Your Safety AN ODO...

Page 2: ...alert symbol indicates a potentially hazardous situation which if not avoided could result in property damage WARNING CAUTION CAUTION DANGER All safety messages will generally tell you about the type...

Page 3: ...3 GENERAL SAFETY INFORMATION...

Page 4: ...4 GENERAL SAFETY INFORMATION at least 18 45 7cm above the floor This will reduce but not eliminate the risk...

Page 5: ...tion Association 1 Batterymarch Park Quincy MA 02269 3 The water heater when installed must be grounded in accordance with the local codes or in the absence of local codes the National Electrical Code...

Page 6: ...feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch...

Page 7: ...ting 4 Places Shown DD Plastic Top EE On Off Switch FF Exhaust Tee GG Elbow GET TO KNOW YOUR WATER HEATER GAS MODELS A Vent Pipe B Anode C Hot Water Outlet D Outlet 120 VAC F Gas Supply G Main Manual...

Page 8: ...8 TYPICAL INSTALLATION CONDENSATE HOSE AND DRAIN PAN FIGURE 1A...

Page 9: ...time to burn relationship for normal adult skin If anyone using hot water provided by the water heater being installed fits into one of these groups or if there is a local code or state law requiring...

Page 10: ...talled Water heaters are sometimes installed in locations where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or p...

Page 11: ...rine based chemicals refrigerants etc in addition to being highly flammable in many cases will also react to form corrosive hydrochloric acid when exposed to the combustion products of the water heate...

Page 12: ...size of openings providing fresh air into confined spaces EXHAUST FANS Where exhaust fans are installed additional air should be provided to replace the exhausted air When an exhaust fan is installed...

Page 13: ...a reference for the openings that provide fresh air into confined spaces only Do not refer to these illustrations for the purpose of vent installation See Installation of Vent System on pages 18 27 fo...

Page 14: ...e requirements or such conditions as high line pressure among others have installed devices such as pressure reducing valves check valves and back flow preventers Devices such as these cause the water...

Page 15: ...n 6 Spread the slit open and slip the insulation over the cold water inlet pipe Apply gentle pressure along the length of the insulation to ensure that it is fully seated around the pipe Also ensure t...

Page 16: ...xcessive temperatures and pressures in the storage tank The T P valve is not intended for the constant relief of thermal expansion Aproperly sized thermal expansion tank must be installed on all close...

Page 17: ...losing its individual manual Shuttoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 pound per square inch 3 5 kPa Connecting gas piping...

Page 18: ...PVC parts should be assembled with ASTM D 2564 grade cement Assemble Vent Pipe Assemblies 1 2 and 3 See Figure 1 prior to cementing The preferred orientation of Vent Pipe Assembly 1 Condensate U Assem...

Page 19: ...L Clearance above paved sidewalk or paved driveway located on public property 7 feet 2 13 m F Clearance to outside corner 2 feet 60 cm M Clearance under veranda porch deck or balcony 12 inches 30 cm G...

Page 20: ...r signs of sagging or other stresses in joints as a result of misalignment of any components in system If any of these conditions are found they must be corrected in accordance with venting instructio...

Page 21: ...tubing is still attached from the air pressure switch to the port on the blower housing Make sure the plastic tubing is not folded anywhere between the pressure switch and the blower housing 6 Make su...

Page 22: ...ine This will allow the vent to easily slide through the opening The resulting gap will be covered up by the Vent Terminal cover plate Repeat this step on inside wall if necessary SEQUENCE OF INSTALLA...

Page 23: ...ighest anticipated snow level install a snorkel as shown in bottom portion of Figure 20 NOTE With the installation of a snorkel it is necessary to use two 90 elbows that shall be considered along with...

Page 24: ...cement not included with kit and glue the two inch PVC pipe coming from the blower into the VAA 3 Perform the same sequence on the PVC pipe coming from the exhaust side vent terminal side of the VAA 4...

Page 25: ...and the vent pipe system Air leaks will allow flue gas by products to disseminate into the room creating an unsafe environment and could cause illness asphyxiation and or even death FIGURE 24 Typical...

Page 26: ...above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitutes for cleaning PV...

Page 27: ...make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process softens and pr...

Page 28: ...28...

Page 29: ...located in an area where the general public does not have access If a suitable area is not available a cover should be installed over the thermostat to prevent tampering Thewatertemperaturesettingwasf...

Page 30: ...riod of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recommend the hot water faucet located farthes...

Page 31: ...od which will slowly deplete due to electrolysis prolonging the life of the water heater by protecting the glass lined tank from corrosion Adverse water quality hotter water temperatures high hot wate...

Page 32: ...essure Relief Valve must be installed in opening provided Can result in overheating and excessive tank pressure Can cause serious injury or death DRAINING AND FLUSHING It is recommended that the water...

Page 33: ...ose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances wat...

Page 34: ...heet 34 Wire Screen 3 35 Wire Screen 4 36 Wall Plate 4 37 Flexible Tubing REPAIR PARTS LIST Nowthatyouhavepurchasedthiswaterheater shouldaneedeverexistfor repairpartsorservice simplycontactthecompanyi...

Page 35: ...3 Ensure maximum number of elbows or maximum equivalent feet of vent or intake air pipe has not been exceeded per the installation instructions in the manual that came with the water heater 4 Ensure...

Page 36: ...alve s immersion probe is either open or shorted 1 Turn the power off for 10 20 seconds then on again to clear these error codes 2 Replace the gas control valve thermostat if the error code persists 1...

Page 37: ...37 These guidelines should be utilized by a qualified service agent TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES...

Page 38: ...38 TROUBLESHOOTING GUIDELINES NOTES...

Page 39: ...of it in a modified form or any attempt to repair tank leaks or parts will void this warranty servIce and laBor responsIBIlItY UNDER THIS LIMITED WARRANTY THE WARRANTOR WILL PROVIDE ONLY A REPLACEMEN...

Page 40: ...40 Copyright 2010 A O Smith Corporation All rights reserved 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com...

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