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19

MAINTENANCE

Always close the front access door after making a temperature
adjustment. Turn on electricity.

DRAINING

The water heater must be drained if it is to be shut down and
exposed to freezing temperatures.  Maintenance and service
procedures may also  require draining the heater.

1.

Turn off the electrical disconnect switch.

2.

Close the supply water inlet valve to heater.

GENERAL

Periodically the drain valve should be opened and the water
allowed to run until it flows clean.   This will help to prevent
sediment build-up in the tank bottom.

Periodically check the temperature and pressure relief valve to
ensure that it is in operating condition.  Lift the lever at the top of
the valve several times until the valve seats properly and operates
freely.

 CAUTION

THE WATER PASSING OUT OF THE VALVE DURING THIS
CHECKING OPERATION MAY  BE EXTREMELY HOT.

Water heater maintenance includes periodic tank flushing and
cleaning, and removal of lime scale from the heating elements.

Component

Operation

Interval

Required

Flushing

Monthly

-------------

Tank

Sediment
Removal

As  needed

-------------

Elements

Lime Scale

As  needed

UN•Lime

®

 delimer

Removal

and element gaskets,
Part No.5109.

Tank flushing should be performed in accordance with the  above
schedule. Tank sediment removal and element lime scale
removal must be performed when needed as determined by
periodic inspections.  Following are the instructions for
performing recommended maintenance.

FLUSHING

The water heater drain valve should be opened once a month to
help prevent sediment buildup on the tank bottom.

1.

Turn off the electrical disconnect switch.

2.

Attach hose to outlet opening of drain valve and direct
end to drain.

Open the drain valve by turning the knob to the
left (counterclockwise). Allow water to flow until it runs
clean.

If water does not flow from opened drain valve,
follow instructions for sediment removal.

3.

When finished flushing:

Close heater drain valve and remove hose.

Turn on electricity.

SEDIMENT REMOVAL

Water borne impurities consist of fine particles of soil and sand
which settle out and form a layer of sediment on the bottom of
the tank.  In time, if not removed, the level of sediment might
reach the heating elements and cause their failure.

For convenience, sediment removal and element lime scale
removal should be performed at the same time as follows.

LIME SCALE REMOVAL

Lime scale accumulations on the heating elements is a normal
condition, common to all immersion type elements.  Factors
which affect the amount of this formation are:

1.

Amount of hot water used. As the volume of water heated
increases, more scale results.

2.

Water temperature.  As the temperature of water is in-
creased, more scale is deposited on the elements.

3.

Characteristics of water supply.  Regardless of water
treatment, the elements should be examined regularly.

Lime scale accumulations may cause noises to occur during
operation.

It is recommended that a heating element be removed
periodically for examination.  If it is scaled,  all of the elements
should be removed and cleaned. If the tank bottom has an
accumulation of sediment it should be cleaned.

Lime scale should be removed  by dissolving the accumulation
in UN•LIME® delimer.  UN•LIME is a non-muriatic delimer,
available from A.O. Smith Water Products Company, Product
Service Division,  5621 W. 115th ST., Alsip, IL. 60803. Do not
use muriatic or hydrochloric acid base deliming solutions to
remove  lime scale from the elements.

1.

Turn off electrical disconnect switch.

2.

Drain the heater following DRAINING instructions.

3.

Open front access door.

4.

Disconnect the element wiring. Try not to disturb the
wiring unnecessarily and reconnection will be easier.

3.

Attach hose to outlet opening of drain valve and direct
end to drain.

4.

Open a nearby hot water faucet and the heater drain
valve.

5.

If the heater is being drained for extended shutdown, it is
suggested the drain valve be left open during this period.
The hose may be removed.

Follow FILLING instructions when restoring hot
water service.

Summary of Contents for DSE-120-24

Page 1: ...5 010 DESCRIPTION OPERATION INSTALLATION AND MAINTENANCE INSTRUCTIONS Water Heater Model DSE 120 24 Halter Marine Inc 13085 Seaway Rd P O Box 3029 Gulfport MS 39505 50 SPNA 1 00031 PUBLISHED BY DIRECT...

Page 2: ......

Page 3: ...SCRIPTION OPERATION INSTALLATION AND MAINTENANCE INSTRUCTIONS Water Heater Model DSE 120 24 Halter Marine Inc 13085 Seaway Rd P O Box 3029 Gulfport MS 39505 50 SPNA 1 00031 PUBLISHED BY DIRECTION OF N...

Page 4: ......

Page 5: ...RECORD OF CHANGES Change No Date Title and or Brief Description Signature of Validating Officer...

Page 6: ......

Page 7: ...Number Ship Applicability Qty Of Manuals Building Yard 50 SPNA 1 00031 FRV40 226 2 EA Halter Marine Inc REMARKS CERTIFICATION It is hereby certified that FRV40 226 045 010 to be provided under contra...

Page 8: ......

Page 9: ...hase Orders If Applicable 50 SPNA 1 00031 Chapter Section Paragraph Date Validation Completed Check here if Not Validated Contents of this manual have been validated and certified to be applicable to...

Page 10: ......

Page 11: ...to report instances noted wherein the manual does not achieve this objective This technical manual provides the instructions necessary to operate to perform maintenance on and troubleshooting of the...

Page 12: ......

Page 13: ...SECTION 1 DURA POWER ELECTRIC COMMERCIAL WATER HEATERS INSTALLATION OPERATION AND MAINTENANCE MANUAL...

Page 14: ......

Page 15: ...UGHLY BEFORE INSTALLING AND USING THIS APPLIANCE KEEPTHISMANUALWITHTHEHEATERFORFUTUREREFERENCE WHENEVERMAINTENANCEADJUSTMENTSORSERVICEISREQUIRED PART NO 60047 004 REV 6 SUPERSEDES PART NO 60047 004 RE...

Page 16: ......

Page 17: ...223 205 189 176 75 255 975 1025 768 615 512 439 384 341 307 279 256 236 219 90 307 170 1229 922 738 615 527 461 410 369 335 307 284 263 Figured at 1KW 3413 Btu 4 1 Gallons at 100 F temperature rise To...

Page 18: ...These diagrams will serve to provide the installer with a reference for the materials and method of piping suggested IT IS NECESSARY THAT ALL WATER PIPING AND THE ELECTRICAL WIRING BE INSTALLED AND CO...

Page 19: ...4 GETTING TO KNOW YOUR WATER HEATER Below is an illustration of the water heater with its features called out The text of this manual will refer to the items shown FIGURE1...

Page 20: ...ONAL ELECTRICAL CODE and NFPA 70 Copies of these codes may be obtained from American National Standards Institute 1430 Broadway New York NY 10018 If your location requires the installation of the wate...

Page 21: ...SCHARGE OPENING MUST NOT BE BLOCKED OR REDUCED IN SIZE UNDER ANY CIRCUMSTANCES The pressure setting of the relief valve should not exceed the pressure capacity of any component in the system The tempe...

Page 22: ...PAGES 17 18 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK...

Page 23: ...R THERMAL EXPANSION OF WATER IN THE HOT WATER SYSTEM MUST BE PROVIDED PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH ALL LOCAL CODES DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT...

Page 24: ...LOCAL CODES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS FOR THERMAL EXPANSION OF WATER IN THE HOT WATER SYSTEM MUST BE PROVID...

Page 25: ...ER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS FOR THERMAL EXPANSION OF WATER IN THE HOT WATER SYSTEM MUST BE PROVIDED NOTE BRANCH PIPING TO ALL HEATERS MUST BE SAME SIZE AND LENGTH FOR EQU...

Page 26: ...THE HOT WATER SYSTEM MUST BE PROVIDED INSTALL IN ACCORDANCE WITH ALL LOCAL CODES NOTE BRANCH PIPING TO ALL HEATERS MUST BE SAME SIZE AND LENGTH FOR EQUAL FLOW THESE BRANCHES MAY BE SIZED UP TO 1 1 4...

Page 27: ...TER THERMOSTAT SET AT LEAST 5 HIGHER INSTALL IN ACCORDANCE WITH ALL LOCAL CODES NOTE BRANCH PIPING TO ALL HEATERS MUST BE SAME SIZE AND LENGTH FOR EQUAL FLOW THESE BRANCHES MAY BE SIZED UP TO 1 1 4 SO...

Page 28: ...o compensate for voltage drop in long runs Branch circuit voltage drop should not exceed 3 at the heater TABLE 310 16 Allowable Ampacities of Insulated Conductors Not More Than Three Conductors in Rac...

Page 29: ...CIRCUIT Power circuit wiring is rated 600 volts 75 C WIRING DIAGRAMS The following wiring diagrams are included in this manual to show typical arrangement of electrical components in the control and p...

Page 30: ...15 SMALLCOMMERCIALWIREDIAGRAM 208 240V 3PH SMALLCOMMERCIALWIREDIAGRAM 208 240V 3 1PH...

Page 31: ...t be added according to the phase of the supply voltage See the diagram below For single phase connection jumpers A C and B D must be added For three phase connection jumper B C must be added 3 1 PHAS...

Page 32: ...17 SMALLCOMMERCIALWIREDIAGRAM SINGLEPHASE SMALLCOMMERCIALWIREDIAGRAM 300 600V 3PH...

Page 33: ...RY AND OR DEATH THE TEMPERATURE AT WHICH INJURY OCCURS VARIES WITH THE PERSON S AGE AND TIME OF EXPOSURE THE SLOWER RESPONSE TIME OF DISABLED PERSONS INCREASES THE HAZARDS TO THEM NEVER ALLOW SMALL CH...

Page 34: ...heater drain valve and remove hose Turn on electricity SEDIMENT REMOVAL Water borne impurities consist of fine particles of soil and sand which settle out and form a layer of sediment on the bottom o...

Page 35: ...ITY WHEN CHECKING EQUIPMENT Not enough or no hot water 1 Be certain the electrical disconnect switch serving the water heater is in the ON position 2 Check the fuses The electrical disconnect switch u...

Page 36: ...to replace the gaskets Refer to LEAKAGE CHECKPOINTS on page 22 IF YOU CANNOT IDENTIFY OR CORRECT THE SOURCE OF MALFUNCTION 1 Place the water heater electrical switch in the OFF position 2 Close the su...

Page 37: ...ket NOTE Part No 5288 scale cleaning replacement screws available where threads have become rusted or damaged preventing tightening Condensation and dripping may appear on pipes when cold water temper...

Page 38: ...costs Such costs may include but are not limited to a Labor charges for service removal repair or reinstallation of the water heater or any component part b Shipping delivery handling and administrati...

Page 39: ...24 5621 W 115TH STREET ALSIP IL 60803 Phone 800 433 2545 Fax 800 433 2515 www hotwater com E Mail parts hotwater com REPLACEMENTPARTS...

Page 40: ......

Page 41: ...SECTION 2 REPLACEMENT PARTS GUIDE...

Page 42: ......

Page 43: ...LSIP ILLINOIS 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 WWW HOTWATER COM PRINTED IN U S A 2569 0700 09063321 3 4 T P RELIEF VALVE AUTOMATIC SELF CLOSINGTYPES 20 PSD 6 605 c COMMERCIAL WATER HEATER...

Page 44: ...2 5 1 5 1 0 6 0 0 2 0 5 1 6 0 0 2 5 1 5 1 0 6 0 0 2 0 5 1 6 0 0 2 5 2 1 2 1 0 6 0 0 2 0 2 1 6 0 0 2 8 0 8 0 0 6 0 0 2 0 8 6 0 0 2 8 0 8 0 0 6 0 0 2 0 8 6 0 0 2 6 0 6 0 0 6 0 0 2 0 6 6 0 0 2 6 0 6 0 0...

Page 45: ...Volt Buss SC 60 02000060 99253 50 Amp 600 Volt Buss SC 50 02000150 5337 1 60 Amp 600 Volt Buss SC 60 02000160 5337 2 11 Element Gasket 01240406 5109 12 Grommet Drain Valve 09014012 20172 6 13 Plug An...

Page 46: ...A O SMITH WATER PRODUCTS CO INC 5621 W 115TH STREET ALSIP ILLINOIS 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 Website WWW HOTWATER COM EMAIL PARTS HOTWATER COM...

Page 47: ...cu centimeter 1000 cu millimeters 06 cu inch 1 cu decimeter 1000 cu centimeters 61 02 cu inches 1 cu meter 1000 cu decimeters 35 31 cu feet Approximate Conversion Factors To change To Multiply by To c...

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