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5

GENERAL SAFETY

INFORMATION

INSULATION BLANKETS

Insulation blankets available to the general public for external
use on electric water heaters are not approved for use on your
A.O. Smith water heater.  The purpose of an insulation blanket
is to reduce the standby heat loss encountered with storage tank
water heaters.  Your A.O. Smith water heater meets or exceeds
the National Appliance Energy Conservation Act standards with
respect to insulation and standby loss requirements, making
an insulation blanket unnecessary.

 WARNING

Should you choose to apply an insulation blanket to this heater,
you should follow these instructions (See Figure 1 for
identification of components mentioned below).  Failure to follow
these instructions can result in fire, asphyxiation, serious
personal injury or death.

1.

DO NOT COVER THE JUNCTION BOX EXTERNAL WIRING,
THERMOSTATS OR HEATING ELEMENTS ON ELECTRIC
WATER HEATER.

2.

DO NOT COVER THE TEMPERATURE-PRESSURE RELIEF
VALVE.

3.

DO NOT COVER OPERATING INSTRUCTIONS,
INSTALLATION OR SAFETY RELATED LABELS.

.
4.

DO OBTAIN NEW WARNING AND INSTRUCTION LABELS
FROM A.O. SMITH FOR PLACEMENT ON THE BLANKET
DIRECTLY OVER THE EXISTING LABELS.

5.

WATER AND/OR CONDENSATE CAN COLLECT IN AN
INSULATION BLANKET.  A.O. SMITH WILL NOT BE LIABLE
FOR ANY RUST OR CORROSION DAMAGE CAUSED BY
THE INSTALLATION OF INSULATION BLANKETS.

 WARNING

FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT
IN SERIOUS PERSONAL INJURY OR DEATH.

EXTERNAL DAMAGE

Do not operate the water heater until it has been fully checked
out by a qualified service technician, if the water heater:

Has been exposed to fire or damage.

Produces steam or unusually hot water.

If the water heater has been subject to flooding, it must be
replaced.

INSTALLATION

REQUIRED ABILITY

INSTALLATION OR SERVICE OF THIS WATER HEATER
REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED
TRADESMAN IN THE FIELD INVOLVED. PLUMBING AND
ELECTRICAL WORK INVOLVED.

GENERAL

The installation must conform  to these instructions and the local
code authority having jurisdiction.  Grounding and electrical
wiring connected to the water heater must also conform to the
latest version of the NATIONAL ELECTRICAL CODE and NFPA-
70.  Copies of  these codes may be obtained from American
National Standards Institute, 1430 Broadway, New York, NY
10018.

If your location requires the installation of the water heater to
comply with National Sanitation Foundation requirements, the
heater must be sealed to the floor so as to prevent seepage
underneath the heater.  The following are recommended
sealants that may be used on all types of flooring except
concrete: GE Silicone Seal RTV-120, 103, 108 and 109.

DO NOT TEST ELECTRICAL SYSTEM BEFORE HEATER IS
FILLED WITH WATER, FOLLOW START UP PROCEDURE AS
WRITTEN IN “OPERATION” SECTION OF THIS MANUAL.

The principal components of the heater are identified in figure
1.  The model and rating plate on page 3 interprets certain
markings into useful information. Both of these references
should be used to identify the heater, its components and
optional equipment.

LOCATION

For proper installation, the heater should be installed on a level
surface.

LOCATE IT NEAR A FLOOR DRAIN. THE HEATER SHOULD BE
LOCATED IN AN AREA WHERE LEAKAGE FROM THE HEATER
OR CONNECTIONS WILL NOT RESULT IN DAMAGE TO THE
ADJACENT AREA OR TO LOWER FLOORS OF THE
STRUCTURE.

WHEN  SUCH LOCATIONS CANNOT BE AVOIDED, A SUITABLE
DRAIN PAN SHOULD BE INSTALLED UNDER THE HEATER.
Such  pans should be fabricated with sides at least 2” deep,
with length and width at least 2” greater than the diameter of the
heater and must be piped to an adequate drain.  Drain pans
suitable for these heaters  are available from your distributor or
A.O. Smith Water Products Company, Product Service Division,
5621 W. 115th St., Alsip, IL 60803.

Locate the heater close to the point of major hot water usage
and the power supply.

Try to make hot water piping and branch circuit wiring
as short as possible.

Insulate hot and cold water piping where heat loss
and condensation may be a problem.

THE HEATER SHOULD NOT BE LOCATED IN AN AREA WHERE
IT WILL BE SUBJECT TO FREEZING.

Suggested clearances from adjacent surfaces are 18 inches in
front for access to the controls and elements and 12 inches from
top. The heater may be installed on or against combustible
surfaces.

CONNECTIONS

The heater water inlet is located on the side  of the heater near
the bottom.  The heater outlet is located at the top of the heater.

Piping and wiring diagrams are included in this manual.

Summary of Contents for DSE-120-24

Page 1: ...5 010 DESCRIPTION OPERATION INSTALLATION AND MAINTENANCE INSTRUCTIONS Water Heater Model DSE 120 24 Halter Marine Inc 13085 Seaway Rd P O Box 3029 Gulfport MS 39505 50 SPNA 1 00031 PUBLISHED BY DIRECT...

Page 2: ......

Page 3: ...SCRIPTION OPERATION INSTALLATION AND MAINTENANCE INSTRUCTIONS Water Heater Model DSE 120 24 Halter Marine Inc 13085 Seaway Rd P O Box 3029 Gulfport MS 39505 50 SPNA 1 00031 PUBLISHED BY DIRECTION OF N...

Page 4: ......

Page 5: ...RECORD OF CHANGES Change No Date Title and or Brief Description Signature of Validating Officer...

Page 6: ......

Page 7: ...Number Ship Applicability Qty Of Manuals Building Yard 50 SPNA 1 00031 FRV40 226 2 EA Halter Marine Inc REMARKS CERTIFICATION It is hereby certified that FRV40 226 045 010 to be provided under contra...

Page 8: ......

Page 9: ...hase Orders If Applicable 50 SPNA 1 00031 Chapter Section Paragraph Date Validation Completed Check here if Not Validated Contents of this manual have been validated and certified to be applicable to...

Page 10: ......

Page 11: ...to report instances noted wherein the manual does not achieve this objective This technical manual provides the instructions necessary to operate to perform maintenance on and troubleshooting of the...

Page 12: ......

Page 13: ...SECTION 1 DURA POWER ELECTRIC COMMERCIAL WATER HEATERS INSTALLATION OPERATION AND MAINTENANCE MANUAL...

Page 14: ......

Page 15: ...UGHLY BEFORE INSTALLING AND USING THIS APPLIANCE KEEPTHISMANUALWITHTHEHEATERFORFUTUREREFERENCE WHENEVERMAINTENANCEADJUSTMENTSORSERVICEISREQUIRED PART NO 60047 004 REV 6 SUPERSEDES PART NO 60047 004 RE...

Page 16: ......

Page 17: ...223 205 189 176 75 255 975 1025 768 615 512 439 384 341 307 279 256 236 219 90 307 170 1229 922 738 615 527 461 410 369 335 307 284 263 Figured at 1KW 3413 Btu 4 1 Gallons at 100 F temperature rise To...

Page 18: ...These diagrams will serve to provide the installer with a reference for the materials and method of piping suggested IT IS NECESSARY THAT ALL WATER PIPING AND THE ELECTRICAL WIRING BE INSTALLED AND CO...

Page 19: ...4 GETTING TO KNOW YOUR WATER HEATER Below is an illustration of the water heater with its features called out The text of this manual will refer to the items shown FIGURE1...

Page 20: ...ONAL ELECTRICAL CODE and NFPA 70 Copies of these codes may be obtained from American National Standards Institute 1430 Broadway New York NY 10018 If your location requires the installation of the wate...

Page 21: ...SCHARGE OPENING MUST NOT BE BLOCKED OR REDUCED IN SIZE UNDER ANY CIRCUMSTANCES The pressure setting of the relief valve should not exceed the pressure capacity of any component in the system The tempe...

Page 22: ...PAGES 17 18 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK...

Page 23: ...R THERMAL EXPANSION OF WATER IN THE HOT WATER SYSTEM MUST BE PROVIDED PIPE TO OPEN DRAIN INSTALL IN ACCORDANCE WITH ALL LOCAL CODES DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT...

Page 24: ...LOCAL CODES CAUTION IF BUILDING COLD WATER SUPPLY HAS A BACK FLOW PREVENTER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS FOR THERMAL EXPANSION OF WATER IN THE HOT WATER SYSTEM MUST BE PROVID...

Page 25: ...ER CHECK VALVE OR WATER METER WITH CHECK VALVE PROVISIONS FOR THERMAL EXPANSION OF WATER IN THE HOT WATER SYSTEM MUST BE PROVIDED NOTE BRANCH PIPING TO ALL HEATERS MUST BE SAME SIZE AND LENGTH FOR EQU...

Page 26: ...THE HOT WATER SYSTEM MUST BE PROVIDED INSTALL IN ACCORDANCE WITH ALL LOCAL CODES NOTE BRANCH PIPING TO ALL HEATERS MUST BE SAME SIZE AND LENGTH FOR EQUAL FLOW THESE BRANCHES MAY BE SIZED UP TO 1 1 4...

Page 27: ...TER THERMOSTAT SET AT LEAST 5 HIGHER INSTALL IN ACCORDANCE WITH ALL LOCAL CODES NOTE BRANCH PIPING TO ALL HEATERS MUST BE SAME SIZE AND LENGTH FOR EQUAL FLOW THESE BRANCHES MAY BE SIZED UP TO 1 1 4 SO...

Page 28: ...o compensate for voltage drop in long runs Branch circuit voltage drop should not exceed 3 at the heater TABLE 310 16 Allowable Ampacities of Insulated Conductors Not More Than Three Conductors in Rac...

Page 29: ...CIRCUIT Power circuit wiring is rated 600 volts 75 C WIRING DIAGRAMS The following wiring diagrams are included in this manual to show typical arrangement of electrical components in the control and p...

Page 30: ...15 SMALLCOMMERCIALWIREDIAGRAM 208 240V 3PH SMALLCOMMERCIALWIREDIAGRAM 208 240V 3 1PH...

Page 31: ...t be added according to the phase of the supply voltage See the diagram below For single phase connection jumpers A C and B D must be added For three phase connection jumper B C must be added 3 1 PHAS...

Page 32: ...17 SMALLCOMMERCIALWIREDIAGRAM SINGLEPHASE SMALLCOMMERCIALWIREDIAGRAM 300 600V 3PH...

Page 33: ...RY AND OR DEATH THE TEMPERATURE AT WHICH INJURY OCCURS VARIES WITH THE PERSON S AGE AND TIME OF EXPOSURE THE SLOWER RESPONSE TIME OF DISABLED PERSONS INCREASES THE HAZARDS TO THEM NEVER ALLOW SMALL CH...

Page 34: ...heater drain valve and remove hose Turn on electricity SEDIMENT REMOVAL Water borne impurities consist of fine particles of soil and sand which settle out and form a layer of sediment on the bottom o...

Page 35: ...ITY WHEN CHECKING EQUIPMENT Not enough or no hot water 1 Be certain the electrical disconnect switch serving the water heater is in the ON position 2 Check the fuses The electrical disconnect switch u...

Page 36: ...to replace the gaskets Refer to LEAKAGE CHECKPOINTS on page 22 IF YOU CANNOT IDENTIFY OR CORRECT THE SOURCE OF MALFUNCTION 1 Place the water heater electrical switch in the OFF position 2 Close the su...

Page 37: ...ket NOTE Part No 5288 scale cleaning replacement screws available where threads have become rusted or damaged preventing tightening Condensation and dripping may appear on pipes when cold water temper...

Page 38: ...costs Such costs may include but are not limited to a Labor charges for service removal repair or reinstallation of the water heater or any component part b Shipping delivery handling and administrati...

Page 39: ...24 5621 W 115TH STREET ALSIP IL 60803 Phone 800 433 2545 Fax 800 433 2515 www hotwater com E Mail parts hotwater com REPLACEMENTPARTS...

Page 40: ......

Page 41: ...SECTION 2 REPLACEMENT PARTS GUIDE...

Page 42: ......

Page 43: ...LSIP ILLINOIS 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 WWW HOTWATER COM PRINTED IN U S A 2569 0700 09063321 3 4 T P RELIEF VALVE AUTOMATIC SELF CLOSINGTYPES 20 PSD 6 605 c COMMERCIAL WATER HEATER...

Page 44: ...2 5 1 5 1 0 6 0 0 2 0 5 1 6 0 0 2 5 1 5 1 0 6 0 0 2 0 5 1 6 0 0 2 5 2 1 2 1 0 6 0 0 2 0 2 1 6 0 0 2 8 0 8 0 0 6 0 0 2 0 8 6 0 0 2 8 0 8 0 0 6 0 0 2 0 8 6 0 0 2 6 0 6 0 0 6 0 0 2 0 6 6 0 0 2 6 0 6 0 0...

Page 45: ...Volt Buss SC 60 02000060 99253 50 Amp 600 Volt Buss SC 50 02000150 5337 1 60 Amp 600 Volt Buss SC 60 02000160 5337 2 11 Element Gasket 01240406 5109 12 Grommet Drain Valve 09014012 20172 6 13 Plug An...

Page 46: ...A O SMITH WATER PRODUCTS CO INC 5621 W 115TH STREET ALSIP ILLINOIS 60803 PHONE 1 800 433 2545 FAX 1 800 433 2515 Website WWW HOTWATER COM EMAIL PARTS HOTWATER COM...

Page 47: ...cu centimeter 1000 cu millimeters 06 cu inch 1 cu decimeter 1000 cu centimeters 61 02 cu inches 1 cu meter 1000 cu decimeters 35 31 cu feet Approximate Conversion Factors To change To Multiply by To c...

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