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INSTALLATION REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS

COMMONWEALTH OF MASSACHUSETTS
For all side wall terminated, horizontally vented power vent, direct vent and power direct vent gas fueled water heaters 
installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned 
or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above 

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 nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall 

be satis

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 ed:

INSTALLATION OF CARBON MONOXIDE DETECTORS
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas

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 tter shall 

observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the 

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 oor level where 

the gas equipment is to be installed. In addition, the installing plumber or gas

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 tter shall observe that a battery operated 

or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or 
structure served by the sidewall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner 
to secure the services of quali

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 ed licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard 
wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent 

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 oor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner 
shall have a period of thirty (30) days to comply with the above requirements provided that during said thirty (30) day 
period, a battery operated carbon monoxide detector with an alarm shall be installed.

APPROVED CARBON MONOXIDE DETECTORS
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and 
be ANSI/ UL 2034 listed and CSA certi

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 ed.

SIGNAGE
A metal or plastic identi

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 cation plate shall be permanently mounted to the exterior of the building at a minimum height 

of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating 
appliance or equipment. The sign shall read, in print size no less than one- half (1/2) inch in size, “GAS VENT DIRECTLY 
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”

INSPECTION
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation 
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with 
the provisions of 248 CMR 5.08(2)(a) 1 through 4.

EXEMPTIONS
The following equipment is exempt from 248 CMR 5.08(2) (a) 1 through 4:
1.  The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of 

NFPA 54 as adopted by the Board; and

2.  Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from 

the dwelling, building, or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system 
design or venting system components with the equipment, the instructions provided by the manufacturer for installation 
of the equipment and the venting system shall include:
1.  Detailed instructions for the installation of the venting system design or the venting system components; and
2.  A complete parts list for the venting system design or venting system.

MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED
When the manufacturer of Product Approved side wall horizontally vented gas fueled equipment does not provide the 
parts for venting the 

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 ue gases, but identi

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 es “special venting systems,” the following requirements shall be satis

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 ed by 

the manufacturer:
1.  The referenced “special venting system” instructions shall be included with the appliance or equipment installation 

instructions; and

2.  The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall 

include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all 
venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the 
appliance or equipment at the completion of the installation.

Summary of Contents for DIRECT VENTED GAS MODELS

Page 1: ...IS REQUIRED DIRECT VENTED GAS MODELS NOT FOR USE IN MANUFACTURED MOBILE HOMES For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE D...

Page 2: ...ly 24 Securing Vent Termination Assembly To The Exterior Wall 24 Vent Restricter Plate 24 Uncompressing The Corrugated Tubing 24 Vent Connection To The Water Heater 25 Offset Vent Arrangement 25 Insta...

Page 3: ...ects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of California to cause cancer birth defects...

Page 4: ...n the vicinity of this water heater the vent termination hood or any other appliance Avoid all ignition sources if you smell gas Do not expose water heater control to excessive gas pressure Use only g...

Page 5: ...water heater or the vent termina tion hood where flammable products will be stored or used Vapors from flammable liquids may explode and catch fire causing death or severe burns Do not use or store fl...

Page 6: ...carefully If you don t follow safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURYAND OR PROPERTY DAMAGE This manual contains instructions for installati...

Page 7: ...eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half...

Page 8: ...SSACHUSETTS INSTALLATION REQUIREMENTS 1 CONNECT ELECTRONICALLY CONTROLLED TIMER TO AN ALL BRONZE PUMP PUMP MUST ACTIVATE EVERY 6 HOURS FOR 60 SECONDS TURN PUMP TIMER OFF BEFORE CLOSING PIPING LOOP SHU...

Page 9: ...sembly 21 Rating Plate 22 Anode under cap 23 Hot Water Outlet Nipple or Optional Nipple Anode 24 Inlet Water Shut off Valve 25 Union water connection 26 Air Inlet Snorkel 27 Air Tower 28 Airbox 29 The...

Page 10: ...nt parts and recommended delimer may be ordered through authorized servicers or distributors When ordering parts provide complete model and serial numbers see rating plate quantity and name of part de...

Page 11: ...metal drain pan should be installed under the water heater Metal drain pans are available at your local hardware store Such a metal drain pan must have a clearance of at least 1 greater than any poin...

Page 12: ...he full width and depth of the appliance by at least 3 in every direction or if the appliance is installed in an alcove or closet the entire floor must be covered by the panel Failure to heed this war...

Page 13: ...taining a gas water heater the vent termination hood or other open flame or spark producing appliance Examples of such locations are garages storage and utility areas The water heater must be located...

Page 14: ...d injury Feel water before bathing or showering Temperature limiting devices such as mixing must be installed when required by codes and to ensure safe temperatures at fixtures BURN HOT HOT DANGER Som...

Page 15: ...g the water heater for service or replacement 3 If installing the water heater in a closed water system install an expansion tank in the cold water line as specified under Closed Water Systems and The...

Page 16: ...plate For safe operation of the water heater the temperature pressure relief valve must not be removed from its designated opening nor plugged The T P valve must be installed directly into the fittin...

Page 17: ...harge opening or hinder access to the manual relief lever Figure 10 Ensure a discharge pipe is installed into the T P valve discharge opening per the instructions in this manual 1 Locate the hot water...

Page 18: ...must be compatible with potable water Toxic chemicals such as those used for boiler treatment shall not be introduced into the potable water used for space heating When the system requires water for...

Page 19: ...ately insulated to reduce heat loss 7 If the local jurisdiction requires a back flow preventer in the cold water line an expansion tank of adequate size must be installed 8 Combo Heating Systems requi...

Page 20: ...he National Fuel Gas Code ANSI Z223 1 NFPA 54 and your gas supplier concerning pipe size There must be A readily accessible manual shut off valve in the gas supply line serving the water heater and A...

Page 21: ...ay result in fire or explosion Before attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap sometimes call...

Page 22: ...er appliance Minimum 12 in from soffit Minimum 9 in to a window or door that may be opened Minimum 18 in from outside corner 1 Permitted only if veranda porch deck or balcony is fully opened on a mini...

Page 23: ...ANCE HOLE FOR VENT Cut a clearance hole approximately 7 in diameter through the exterior wall for the vent assembly The recommended height is 64 for 40 gal models 73 for 50 gal models and 74 for 50 ga...

Page 24: ...be then insert the outer corrugated tube through the clearance hole from exterior wall Secure the trim plate to the exterior wall then secure the vent terminal to the exterior wall with 4 screw anchor...

Page 25: ...tops SMOOTH EASY CURVE GEAR CLAMP CUTAWAY TO SHOW DETAILS RESTRICTER PLATE STOP Figure 24 Apply hi temp red silicone included around the collar on air manifold box Pull the outer corrugated pipe all t...

Page 26: ...allation 5 1 1 17 MIN Figure 30 NOTES applies to Figure 28 thru Figure 30 1 In any installation the total of dimension A plus dimension B must not exceed 89 2 This heater can be installed with 0 clear...

Page 27: ...to check all connections and fittings for possible gas leaks Vent Pipe System Evenly stretched out between water heater and vent termination hood Smooth bend with adequate support to prevent sagging...

Page 28: ...e knob to the OFF position and call a qualified service technician or your gas supplier DANGER Hotter water increases the risk of scald injury Consult the instruction manual before changing the temper...

Page 29: ...hown on the gas control valve thermostat are approximates The actual temperature of the heated water may vary Important Adjusting the thermostat past the 120 F mark on the temperature dial will increa...

Page 30: ...or hot water including dishwashers washing machines and shower heads Excessive condensate may be noticed during the winter and early spring months when incoming water temperatures are at their lowest...

Page 31: ...the system see Water Piping section Smelly water may be eliminated or reduced in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heat...

Page 32: ...risk or asphyxiation Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air...

Page 33: ...ing leaks Do not insert any sharp objects into the inlet or outlet connections Damage to the gas control valve thermostat may result Replacing The Gas Control Valve Thermostat To replace the gas contr...

Page 34: ...screws securing the burner to the manifold see Figure 35 Important DO NOT remove the orifice 3 Remove the screw securing the pilot thermopile assembly to the pilot bracket and keep for reuse later se...

Page 35: ...bustion chamber Important Do not operate the water heater if the door gasket does not create a seal between the manifold door and the combustion chamber 6 Reconnect the manifold tube 3 4 wrench and pi...

Page 36: ...r and drain the water heater see Draining Refilling And Flushing section Replace the T P valve with a properly rated sized new one see Temperature Pressure Relief Valve for instructions on replacement...

Page 37: ...uninterrupted from the faucet Important When operating a cold tank condensation can occur and drip on the burner This should not be confused with a tank leak DRAIN VALVE WASHER REPLACEMENT 1 Turn OFF...

Page 38: ...pressurize the water tank 4 Connect a hose to the drain valve and terminate it to adequate drain or to the exterior of the building Open the drain valve and drain approximately 5 gallons of water from...

Page 39: ...is located under the plastic plug and insulation G Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area H The temperature...

Page 40: ...ansion Tank required for all closed systems 30 Sheet Metal Burner see Figure 3 Figure 4 see see also Figure 47 Figure 48 31 Gas Orifice see Figure 3 Figure 4 see also Figure 47 Figure 48 32 Gas Manifo...

Page 41: ...Natural gas and Propane LP main burner with igniter assembly for 47k Btu hr models 35 36 34 33 32 31 40 39 38 30 Flare Nut Figure 48 Notes The orifice on Natural gas models has Right hand thread the...

Page 42: ...ifice clogged 5 Defective thermopile 6 Insufficient combustion air 7 Gas control thermostat ECO switch open 8 Defective igniter or electrode 9 Low gas pressure 10 Incorrect gas 1 Bleed the air from th...

Page 43: ...d water system thermal expansion 1 Use a pressure reducing valve and relief valve 2 Lower the thermostat setting 3 See Closed System Thermal Expansion THERMOSTAT FAILS TO SHUT OFF 1 Defective gas cont...

Page 44: ...ly to the Pilot should be checked If the Pilot is visible and the Status Light does not blink after 90 seconds of continuous Pilot operation the Pilot flame may not be heating the thermopile sufficien...

Page 45: ...ndition only appears if the gas control temperature knob has been turned off and the thermopile continued to produce electric power This condition can occur if the thermopile does not cool down as qui...

Page 46: ...46 www hotwater com NOTES...

Page 47: ...www hotwater com 47 NOTES...

Page 48: ...500 Tennessee Waltz Parkway Ashland City TN 37015 Phone 800 527 1953 Fax 800 644 9306 www hotwater com...

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