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  GAS  PIPING

• 

Do not use water heater with 

any gas other than the gas 
shown on the rating plate.

• 

Excessive pressure to gas 

control valve can cause serious 
injury or death.

• 

Turn off gas lines during 

installation.

• 

Contact qualified installer or 

service agency.

Fire and Explosion Hazard

WARNING

Explosion Hazard

Have a qualified technician make sure that the L.P. 
gas operating pressure does not exceed 13" water 
column.
Failure to do so can result in death, explosion, or 
fire.

WARNING

Make sure the gas supplied is the same type listed on the 
model rating plate. The inlet gas pressure must not exceed 
13 inch w.c. for natural gas and propane (LP) gas. The 
minimum inlet gas pressure shown on the rating plate is 
that which will permit 

fi

 ring at rated input.

All gas piping must comply with local codes and ordinances 
or with the 

 

National Fuel Gas Code” (ANSI Z223.1/NFPA 

54)

. Copper or brass tubing and 

fi

 ttings (except that which 

is certi

fi

 ed for gas usage) should not be used.

If the gas control valve/thermostat is subjected to 
pressures exceeding 1/2 psi (14 inch w.c.), the damage 
to the gas control valve/thermostat could result in a 

fi

 re or 

explosion from leaking gas.

If the main gas line shut-off serving all gas appliances is 
used, also turn “OFF” the gas at each appliance. Leave 
all gas appliances shut “OFF” until the water heater 
installation is complete.

A gas line of suf

fi

 cient size must be run to the water heater. 

Consult the current edition of the 

 

National Fuel Gas 

Code” (ANSI Z223.1/NFPA 54)

 and your gas supplier 

concerning pipe size.

There must be:

• 

A readily accessible manual shut-off valve in the gas 
supply line serving the water heater, and

• 

A sediment trap ahead of gas control valve/thermostat 
to help prevent dirt and foreign materials from entering 
the gas control valve/thermostat.

• 

fl

 exible gas connector or a ground joint union between 

the manual gas shut-off valve and gas control valve/
thermostat to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting 
the water heater. Use a soapy water solution, not a match 
or open 

fl

 ame. Repair and retest as required. When 

fi

 nished, rinse off soapy solution and wipe dry.

 Use joint compound or tape 

compatible with propane.

 Leak test before operating 

heater.

 Disconnect gas piping and 

shut-off valve before pressure 
testing system.

Fire and Explosion Hazard

WARNING

Use pipe joint compound or Te

fl

 on tape marked as being 

resistant to the action of gases.

The appliance and its gas connection must be leak tested 
before placing the appliance in operation.

The appliance and its individual manual gas shut-off 
valve should be disconnected from the gas supply piping 
system during any pressure testing of that system at test 
pressures in excess of 1/2 psi. It should be isolated from 
the gas supply piping system by closing its individual 
manual gas shut-off valve during any pressure testing of 
the gas supply piping system at test pressures equal to 
or less than 1/2 psi.

Connecting gas piping to the gas control valve/thermostat 
of water heater can be accomplished by  either of two 
methods shown in Figure 13 & Figure 14.

Summary of Contents for DIRECT VENTED GAS MODELS

Page 1: ...IS REQUIRED DIRECT VENTED GAS MODELS NOT FOR USE IN MANUFACTURED MOBILE HOMES For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE D...

Page 2: ...ly 24 Securing Vent Termination Assembly To The Exterior Wall 24 Vent Restricter Plate 24 Uncompressing The Corrugated Tubing 24 Vent Connection To The Water Heater 25 Offset Vent Arrangement 25 Insta...

Page 3: ...ects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of California to cause cancer birth defects...

Page 4: ...n the vicinity of this water heater the vent termination hood or any other appliance Avoid all ignition sources if you smell gas Do not expose water heater control to excessive gas pressure Use only g...

Page 5: ...water heater or the vent termina tion hood where flammable products will be stored or used Vapors from flammable liquids may explode and catch fire causing death or severe burns Do not use or store fl...

Page 6: ...carefully If you don t follow safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURYAND OR PROPERTY DAMAGE This manual contains instructions for installati...

Page 7: ...eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half...

Page 8: ...SSACHUSETTS INSTALLATION REQUIREMENTS 1 CONNECT ELECTRONICALLY CONTROLLED TIMER TO AN ALL BRONZE PUMP PUMP MUST ACTIVATE EVERY 6 HOURS FOR 60 SECONDS TURN PUMP TIMER OFF BEFORE CLOSING PIPING LOOP SHU...

Page 9: ...sembly 21 Rating Plate 22 Anode under cap 23 Hot Water Outlet Nipple or Optional Nipple Anode 24 Inlet Water Shut off Valve 25 Union water connection 26 Air Inlet Snorkel 27 Air Tower 28 Airbox 29 The...

Page 10: ...nt parts and recommended delimer may be ordered through authorized servicers or distributors When ordering parts provide complete model and serial numbers see rating plate quantity and name of part de...

Page 11: ...metal drain pan should be installed under the water heater Metal drain pans are available at your local hardware store Such a metal drain pan must have a clearance of at least 1 greater than any poin...

Page 12: ...he full width and depth of the appliance by at least 3 in every direction or if the appliance is installed in an alcove or closet the entire floor must be covered by the panel Failure to heed this war...

Page 13: ...taining a gas water heater the vent termination hood or other open flame or spark producing appliance Examples of such locations are garages storage and utility areas The water heater must be located...

Page 14: ...d injury Feel water before bathing or showering Temperature limiting devices such as mixing must be installed when required by codes and to ensure safe temperatures at fixtures BURN HOT HOT DANGER Som...

Page 15: ...g the water heater for service or replacement 3 If installing the water heater in a closed water system install an expansion tank in the cold water line as specified under Closed Water Systems and The...

Page 16: ...plate For safe operation of the water heater the temperature pressure relief valve must not be removed from its designated opening nor plugged The T P valve must be installed directly into the fittin...

Page 17: ...harge opening or hinder access to the manual relief lever Figure 10 Ensure a discharge pipe is installed into the T P valve discharge opening per the instructions in this manual 1 Locate the hot water...

Page 18: ...must be compatible with potable water Toxic chemicals such as those used for boiler treatment shall not be introduced into the potable water used for space heating When the system requires water for...

Page 19: ...ately insulated to reduce heat loss 7 If the local jurisdiction requires a back flow preventer in the cold water line an expansion tank of adequate size must be installed 8 Combo Heating Systems requi...

Page 20: ...he National Fuel Gas Code ANSI Z223 1 NFPA 54 and your gas supplier concerning pipe size There must be A readily accessible manual shut off valve in the gas supply line serving the water heater and A...

Page 21: ...ay result in fire or explosion Before attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap sometimes call...

Page 22: ...er appliance Minimum 12 in from soffit Minimum 9 in to a window or door that may be opened Minimum 18 in from outside corner 1 Permitted only if veranda porch deck or balcony is fully opened on a mini...

Page 23: ...ANCE HOLE FOR VENT Cut a clearance hole approximately 7 in diameter through the exterior wall for the vent assembly The recommended height is 64 for 40 gal models 73 for 50 gal models and 74 for 50 ga...

Page 24: ...be then insert the outer corrugated tube through the clearance hole from exterior wall Secure the trim plate to the exterior wall then secure the vent terminal to the exterior wall with 4 screw anchor...

Page 25: ...tops SMOOTH EASY CURVE GEAR CLAMP CUTAWAY TO SHOW DETAILS RESTRICTER PLATE STOP Figure 24 Apply hi temp red silicone included around the collar on air manifold box Pull the outer corrugated pipe all t...

Page 26: ...allation 5 1 1 17 MIN Figure 30 NOTES applies to Figure 28 thru Figure 30 1 In any installation the total of dimension A plus dimension B must not exceed 89 2 This heater can be installed with 0 clear...

Page 27: ...to check all connections and fittings for possible gas leaks Vent Pipe System Evenly stretched out between water heater and vent termination hood Smooth bend with adequate support to prevent sagging...

Page 28: ...e knob to the OFF position and call a qualified service technician or your gas supplier DANGER Hotter water increases the risk of scald injury Consult the instruction manual before changing the temper...

Page 29: ...hown on the gas control valve thermostat are approximates The actual temperature of the heated water may vary Important Adjusting the thermostat past the 120 F mark on the temperature dial will increa...

Page 30: ...or hot water including dishwashers washing machines and shower heads Excessive condensate may be noticed during the winter and early spring months when incoming water temperatures are at their lowest...

Page 31: ...the system see Water Piping section Smelly water may be eliminated or reduced in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heat...

Page 32: ...risk or asphyxiation Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air...

Page 33: ...ing leaks Do not insert any sharp objects into the inlet or outlet connections Damage to the gas control valve thermostat may result Replacing The Gas Control Valve Thermostat To replace the gas contr...

Page 34: ...screws securing the burner to the manifold see Figure 35 Important DO NOT remove the orifice 3 Remove the screw securing the pilot thermopile assembly to the pilot bracket and keep for reuse later se...

Page 35: ...bustion chamber Important Do not operate the water heater if the door gasket does not create a seal between the manifold door and the combustion chamber 6 Reconnect the manifold tube 3 4 wrench and pi...

Page 36: ...r and drain the water heater see Draining Refilling And Flushing section Replace the T P valve with a properly rated sized new one see Temperature Pressure Relief Valve for instructions on replacement...

Page 37: ...uninterrupted from the faucet Important When operating a cold tank condensation can occur and drip on the burner This should not be confused with a tank leak DRAIN VALVE WASHER REPLACEMENT 1 Turn OFF...

Page 38: ...pressurize the water tank 4 Connect a hose to the drain valve and terminate it to adequate drain or to the exterior of the building Open the drain valve and drain approximately 5 gallons of water from...

Page 39: ...is located under the plastic plug and insulation G Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area H The temperature...

Page 40: ...ansion Tank required for all closed systems 30 Sheet Metal Burner see Figure 3 Figure 4 see see also Figure 47 Figure 48 31 Gas Orifice see Figure 3 Figure 4 see also Figure 47 Figure 48 32 Gas Manifo...

Page 41: ...Natural gas and Propane LP main burner with igniter assembly for 47k Btu hr models 35 36 34 33 32 31 40 39 38 30 Flare Nut Figure 48 Notes The orifice on Natural gas models has Right hand thread the...

Page 42: ...ifice clogged 5 Defective thermopile 6 Insufficient combustion air 7 Gas control thermostat ECO switch open 8 Defective igniter or electrode 9 Low gas pressure 10 Incorrect gas 1 Bleed the air from th...

Page 43: ...d water system thermal expansion 1 Use a pressure reducing valve and relief valve 2 Lower the thermostat setting 3 See Closed System Thermal Expansion THERMOSTAT FAILS TO SHUT OFF 1 Defective gas cont...

Page 44: ...ly to the Pilot should be checked If the Pilot is visible and the Status Light does not blink after 90 seconds of continuous Pilot operation the Pilot flame may not be heating the thermopile sufficien...

Page 45: ...ndition only appears if the gas control temperature knob has been turned off and the thermopile continued to produce electric power This condition can occur if the thermopile does not cool down as qui...

Page 46: ...46 www hotwater com NOTES...

Page 47: ...www hotwater com 47 NOTES...

Page 48: ...500 Tennessee Waltz Parkway Ashland City TN 37015 Phone 800 527 1953 Fax 800 644 9306 www hotwater com...

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