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  WATER  PIPING
 Water  Pressure

The water supply pressure should not exceed 80 psi. If this 
occurs, a pressure reducing valve with a bypass should be 
installed in the cold water inlet line. This should be placed 
on the supply to the entire house in order to maintain equal 
hot and cold water pressures. See also “Closed Water 
Systems” and “Thermal Expansion” sections.

 Mixing  Valves

HOT WATER CAN SCALD:
Water heaters are intended to heat water. Water heated 
to a temperature which will satisfy space heating, clothes 
washing, dish washing, cleaning and other sanitizing 
needs can scald and permanently injure you upon contact.

Short repeated heating cycles caused by small hot water 
uses can cause a temperature increase of the hot water 
by  20F°  higher than the heater’s temperature settings.

MIXING VALVE

SHUT-OFF 

VALVE

SUGGESTED PIPING 

ARRANGEMENT FOR 

TOP CONNECTIONS

COLD WATER 

INLET

TEMPERED 

POTABLE WATER

DISCHARGE 

PIPE (DO NOT 

CAP OR PLUG)

GAS 

SUPPLY

TEMPERATURE-

PRESSURE 

RELIEF VALVE

DRAIN 

VALVE

METAL DRAIN 

PAN

 6 ”  MAX. 

AIR GAP*

CERTAIN 

MODELS ARE 

EQUIPPED WITH 

SIDE PLUMBING 

CONNECTIONS 

FOR SPACE 

HEATING. THE HOT 

AND COLD FITTING 

ASSEMBLIES 

(PART #9001262) 

CAN BE ORDERED 

THROUGH THE 

MANUFACTURER

MASSACHUSETTS: INSTALL A VACUUM RELIEF IN COLD-WATER LINE 

PER SECTION 19 MGL 142.

Figure 8 

Water temperature over 

125°F can cause severe 

burns instantly resulting in 

severe injury or death.

Children, the elderly and the 

disabled and are at highest 

risk of scald injury.

Feel water before bathing or 

showering.

Temperature limiting devices 

such as mixing must be 

installed when required by 

codes and to ensure safe 

temperatures at fixtures.

BURN

HOT

HOT

DANGER

 

Some people are more likely to be permanently injured 
by hot water than others. These include the elderly, 
children, the in

fi

 rm and the physically/mentally disabled. 

Table 1 (published by U.S. Government Memorandum, 
1978) shows the approximate time-to-burn relationship 
for normal adult skin. If anyone using hot water provided 
by the water heater being installed 

fi

 ts into one of these 

groups or if there is a local code or state law requiring a 
certain water temperature at the point of use, then special 
precautions must be taken (see Figure 8).

Water 

Temperature 

 °F 

Time for 1st

Degree Burns

(Less Severe Burns)

Time for Permanent 

Burns 2nd & 3rd 

Degree (Most 

Severe Burns)

 110 

(normal shower temp.)

 116 (pain 

threshold)

 116 

35 minutes

45 minutes

 122 

1 minute

5 minutes

 131 

5 seconds

25 seconds

 140 

2 seconds

5 seconds

 149 

1 second

2 seconds

 154 instantaneous

seconds

(U.S. Government Memorandum, C.P.S.C., Peter L. Armstrong, 
Sept. 15,1978)

Table 1 

In addition to using lowest possible temperature setting 
that satis

fi

 es demand of application, a mixing valve should 

be installed at the water heater (see Figure 8) or at hot 
water taps to further reduce system water temperature.
Mixing valves are available at plumbing supply stores. 
Consult a Quali

fi

 ed Installer or Service Agency. Follow 

mixing valve manufacturer’s instructions for installation 
of the valves. Before changing the factory setting on the 
thermostat, read the “Operating The Temperature Control 
System” section in this manual.

Summary of Contents for DIRECT VENTED GAS MODELS

Page 1: ...IS REQUIRED DIRECT VENTED GAS MODELS NOT FOR USE IN MANUFACTURED MOBILE HOMES For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE D...

Page 2: ...ly 24 Securing Vent Termination Assembly To The Exterior Wall 24 Vent Restricter Plate 24 Uncompressing The Corrugated Tubing 24 Vent Connection To The Water Heater 25 Offset Vent Arrangement 25 Insta...

Page 3: ...ects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of California to cause cancer birth defects...

Page 4: ...n the vicinity of this water heater the vent termination hood or any other appliance Avoid all ignition sources if you smell gas Do not expose water heater control to excessive gas pressure Use only g...

Page 5: ...water heater or the vent termina tion hood where flammable products will be stored or used Vapors from flammable liquids may explode and catch fire causing death or severe burns Do not use or store fl...

Page 6: ...carefully If you don t follow safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURYAND OR PROPERTY DAMAGE This manual contains instructions for installati...

Page 7: ...eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half...

Page 8: ...SSACHUSETTS INSTALLATION REQUIREMENTS 1 CONNECT ELECTRONICALLY CONTROLLED TIMER TO AN ALL BRONZE PUMP PUMP MUST ACTIVATE EVERY 6 HOURS FOR 60 SECONDS TURN PUMP TIMER OFF BEFORE CLOSING PIPING LOOP SHU...

Page 9: ...sembly 21 Rating Plate 22 Anode under cap 23 Hot Water Outlet Nipple or Optional Nipple Anode 24 Inlet Water Shut off Valve 25 Union water connection 26 Air Inlet Snorkel 27 Air Tower 28 Airbox 29 The...

Page 10: ...nt parts and recommended delimer may be ordered through authorized servicers or distributors When ordering parts provide complete model and serial numbers see rating plate quantity and name of part de...

Page 11: ...metal drain pan should be installed under the water heater Metal drain pans are available at your local hardware store Such a metal drain pan must have a clearance of at least 1 greater than any poin...

Page 12: ...he full width and depth of the appliance by at least 3 in every direction or if the appliance is installed in an alcove or closet the entire floor must be covered by the panel Failure to heed this war...

Page 13: ...taining a gas water heater the vent termination hood or other open flame or spark producing appliance Examples of such locations are garages storage and utility areas The water heater must be located...

Page 14: ...d injury Feel water before bathing or showering Temperature limiting devices such as mixing must be installed when required by codes and to ensure safe temperatures at fixtures BURN HOT HOT DANGER Som...

Page 15: ...g the water heater for service or replacement 3 If installing the water heater in a closed water system install an expansion tank in the cold water line as specified under Closed Water Systems and The...

Page 16: ...plate For safe operation of the water heater the temperature pressure relief valve must not be removed from its designated opening nor plugged The T P valve must be installed directly into the fittin...

Page 17: ...harge opening or hinder access to the manual relief lever Figure 10 Ensure a discharge pipe is installed into the T P valve discharge opening per the instructions in this manual 1 Locate the hot water...

Page 18: ...must be compatible with potable water Toxic chemicals such as those used for boiler treatment shall not be introduced into the potable water used for space heating When the system requires water for...

Page 19: ...ately insulated to reduce heat loss 7 If the local jurisdiction requires a back flow preventer in the cold water line an expansion tank of adequate size must be installed 8 Combo Heating Systems requi...

Page 20: ...he National Fuel Gas Code ANSI Z223 1 NFPA 54 and your gas supplier concerning pipe size There must be A readily accessible manual shut off valve in the gas supply line serving the water heater and A...

Page 21: ...ay result in fire or explosion Before attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap sometimes call...

Page 22: ...er appliance Minimum 12 in from soffit Minimum 9 in to a window or door that may be opened Minimum 18 in from outside corner 1 Permitted only if veranda porch deck or balcony is fully opened on a mini...

Page 23: ...ANCE HOLE FOR VENT Cut a clearance hole approximately 7 in diameter through the exterior wall for the vent assembly The recommended height is 64 for 40 gal models 73 for 50 gal models and 74 for 50 ga...

Page 24: ...be then insert the outer corrugated tube through the clearance hole from exterior wall Secure the trim plate to the exterior wall then secure the vent terminal to the exterior wall with 4 screw anchor...

Page 25: ...tops SMOOTH EASY CURVE GEAR CLAMP CUTAWAY TO SHOW DETAILS RESTRICTER PLATE STOP Figure 24 Apply hi temp red silicone included around the collar on air manifold box Pull the outer corrugated pipe all t...

Page 26: ...allation 5 1 1 17 MIN Figure 30 NOTES applies to Figure 28 thru Figure 30 1 In any installation the total of dimension A plus dimension B must not exceed 89 2 This heater can be installed with 0 clear...

Page 27: ...to check all connections and fittings for possible gas leaks Vent Pipe System Evenly stretched out between water heater and vent termination hood Smooth bend with adequate support to prevent sagging...

Page 28: ...e knob to the OFF position and call a qualified service technician or your gas supplier DANGER Hotter water increases the risk of scald injury Consult the instruction manual before changing the temper...

Page 29: ...hown on the gas control valve thermostat are approximates The actual temperature of the heated water may vary Important Adjusting the thermostat past the 120 F mark on the temperature dial will increa...

Page 30: ...or hot water including dishwashers washing machines and shower heads Excessive condensate may be noticed during the winter and early spring months when incoming water temperatures are at their lowest...

Page 31: ...the system see Water Piping section Smelly water may be eliminated or reduced in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heat...

Page 32: ...risk or asphyxiation Chemical vapor corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air...

Page 33: ...ing leaks Do not insert any sharp objects into the inlet or outlet connections Damage to the gas control valve thermostat may result Replacing The Gas Control Valve Thermostat To replace the gas contr...

Page 34: ...screws securing the burner to the manifold see Figure 35 Important DO NOT remove the orifice 3 Remove the screw securing the pilot thermopile assembly to the pilot bracket and keep for reuse later se...

Page 35: ...bustion chamber Important Do not operate the water heater if the door gasket does not create a seal between the manifold door and the combustion chamber 6 Reconnect the manifold tube 3 4 wrench and pi...

Page 36: ...r and drain the water heater see Draining Refilling And Flushing section Replace the T P valve with a properly rated sized new one see Temperature Pressure Relief Valve for instructions on replacement...

Page 37: ...uninterrupted from the faucet Important When operating a cold tank condensation can occur and drip on the burner This should not be confused with a tank leak DRAIN VALVE WASHER REPLACEMENT 1 Turn OFF...

Page 38: ...pressurize the water tank 4 Connect a hose to the drain valve and terminate it to adequate drain or to the exterior of the building Open the drain valve and drain approximately 5 gallons of water from...

Page 39: ...is located under the plastic plug and insulation G Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area H The temperature...

Page 40: ...ansion Tank required for all closed systems 30 Sheet Metal Burner see Figure 3 Figure 4 see see also Figure 47 Figure 48 31 Gas Orifice see Figure 3 Figure 4 see also Figure 47 Figure 48 32 Gas Manifo...

Page 41: ...Natural gas and Propane LP main burner with igniter assembly for 47k Btu hr models 35 36 34 33 32 31 40 39 38 30 Flare Nut Figure 48 Notes The orifice on Natural gas models has Right hand thread the...

Page 42: ...ifice clogged 5 Defective thermopile 6 Insufficient combustion air 7 Gas control thermostat ECO switch open 8 Defective igniter or electrode 9 Low gas pressure 10 Incorrect gas 1 Bleed the air from th...

Page 43: ...d water system thermal expansion 1 Use a pressure reducing valve and relief valve 2 Lower the thermostat setting 3 See Closed System Thermal Expansion THERMOSTAT FAILS TO SHUT OFF 1 Defective gas cont...

Page 44: ...ly to the Pilot should be checked If the Pilot is visible and the Status Light does not blink after 90 seconds of continuous Pilot operation the Pilot flame may not be heating the thermopile sufficien...

Page 45: ...ndition only appears if the gas control temperature knob has been turned off and the thermopile continued to produce electric power This condition can occur if the thermopile does not cool down as qui...

Page 46: ...46 www hotwater com NOTES...

Page 47: ...www hotwater com 47 NOTES...

Page 48: ...500 Tennessee Waltz Parkway Ashland City TN 37015 Phone 800 527 1953 Fax 800 644 9306 www hotwater com...

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