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10

TABLE 5

Multipliers To Be Used With Table 1 When Applying The

Gravity  Factor To Other Than .60 Specific Gravity

Specific

Specific

Gravity

Multiplier

Gravity

Multiplier

.35

1.31

1.00

.78

.40

1.23

1.10

.74

.45

1.16

1.20

.71

.50

1.10

1.30

.68

.55

1.04

1.40

.66

  *.60 (Nat.)

1.00

*1.50 (Prop.)

.63

.65

.96

1.60

.61

.70

.93

1.70

.59

.75

.90

1.80

.58

.80

.87

1.90

.56

.85

.84

*2.00 (Butane)

.55

.90

.82

2.10

.54

*Use these correction factors if exact specific gravity of the gas is not known.

PURGING

Gas line purging is required with new piping or systems in which
air has entered.

  

CAUTION

PURGING SHOULD BE PERFORMED BY PERSONS
EXPERIENCED IN THIS TYPE OF GAS SERVICE TO AVOID RISK
OF FIRE OR EXPLOSION.  PURGE DISCHARGE MUST NOT
ENTER CONFINED AREAS OR SPACES WHERE IGNITION CAN
OCCUR.  THE AREA MUST BE WELL VENTILATED AND ALL
SOURCES OF IGNITION MUST BE INACTIVATED OR REMOVED.

BEFORE PLACING THE BOILER IN OPERATION, CHECK FOR
GAS LEAKAGE.  Use soap and water solution or other material
acceptable for the purpose in locating gas leaks.  DO NOT USE
MATCHES, CANDLES, FLAME OR OTHER SOURCES OF
IGNITION FOR THIS PURPOSE.

1.

CORRECT GAS

Make sure the gas on which the boiler will operate is the same as
that specified on the boiler rating plate.  Do not install the boiler if
equipped for a different type gas, consult your gas supplier.  These
boilers are designed to operate on natural gas only.

2A. SIZING GAS SUPPLY LINE (For single boiler installations

and for installations of multiples of two or three of same size
boilers).

Use table 1, which is taken from ANSI booklet Z223.1, NATIONAL
FUEL GAS CODE, and/or CAN/CSA-B149.1-00 to size iron pipe
or equivalent gas supply line.  Table 4 is based on a pressure drop
of 0.3 inches of water and a specific gravity of 0.60 which is
approximately for natural gas.  (LP gas has an S.G. of about 1.53).
If the service pressure is five inches water column or less, use one
pipe size larger than specified in table 1 in order to minimize pressure
drop in the line.

2B.

SIZING GAS SUPPLY LINE (For multiples of over three boilers
of same size or for multiple installations of two or more mixed
sizes).

Capacities in cubic feet per hour of 0.60 specific gravity gas for
different sizes and lengths are shown in table 4.  No additional
allowance is necessary for an ordinary number of fittings.

Where it is necessary to use more than the average number of
pipe fittings i.e. elbows, tees, and valves in gas supply line, use a
pipe larger than specified to compensate for increased pressure
drop.

TABLE 4

MAXIMUM CAPACITY OF PIPE IN CUBIC FEET OF GAS PER HOUR (BASED UPON A PRESSURE DROP OF

0.3 INCH WATER COLUMN AND 0.6 SPECIFIC GRAVITY GAS)

Length in Feet (Meters)

Nominal Iron Pipe Size, Inches (NPT)

From Gas Meter

1/2

3/4

1

1 1/4

1 1/2

2

2 1/2

3

4

10 (3)

132

278

520

1,050

1,600

3,050

4,800

8,500

17,500

20 (6)

92

190

350

730

1,100

2,100

3,300

5,900

12,000

30 (9)

73

152

285

590

890

1,650

2,700

4,700

9,700

40 (12)

63

130

245

500

760

1,450

2,300

4,100

8,300

50 (15)

56

115

215

440

670

1,270

2,000

3,600

7,400

60 (18)

50

105

195

400

610

1,150

1,850

3,250

6,800

70 (21)

46

96

180

370

560

1,050

1,700

3,000

6,200

80 (24)

43

90

170

350

530

990

1,600

2,800

5,800

90 (27)

40

84

160

320

490

930

1,500

2,600

5,400

100 (30)

38

79

150

305

460

870

1,400

2,500

5,100

125 (38)

34

72

130

275

410

780

1,250

2,200

4,500

150 (46)

31

64

120

250

380

710

1,130

2,000

4,100

175 (53)

28

59

110

225

350

650

1,050

1,850

3,800

200 (61)

26

55

100

210

320

610

980

1,700

3,500

*The heating value of natural gas is approximately 1050 Btu/ft³.
  Propane (L.P.) gas has a heating value of approximately 2500 Btu/ft³.

Summary of Contents for DB/DW-720-1810

Page 1: ...the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier PRINTED IN U S A 2221 0302 CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS I...

Page 2: ...ars on the product Refer to the parts lists for more information For Technical Assistance call A O Smith Technical Information Center at 1 800 527 1953 WARNING THE INLET OUTLET WATER MANIFOLD ON YOUR...

Page 3: ...inches mm inches mm inches mm inches mm inches mm A 46 1 2 1181 52 1 5 1326 57 3 4 1467 52 7 8 1343 58 1 2 1486 64 1 2 1638 69 1 2 1765 75 1905 82 1 2 2096 B 29 5 8 752 29 5 8 752 29 5 8 752 32 3 4 8...

Page 4: ...03 1 336 1 203 1 114 1 093 1 002 954 925 859 354 LPH 22 762 15 175 12 646 11 381 9 105 8 430 7 587 6 504 6 323 5 691 5 058 4 552 4 215 4 139 3 794 3 613 3 502 3 252 1 350 000 GPH 6 709 4 473 3 727 3 3...

Page 5: ...d every water storage tank in a hot water supply system The storage tank temperature and pressure relief valve must comply with the applicable construction provisions of the Standard for Relief Valves...

Page 6: ...temperature rise at LO thermostat sensor location will continue to rise until shut off by high limit or drop causing heater to go back to full input Other system design temperatures will require rese...

Page 7: ...utoff device must be installed in the boiler outlet at the time of installation For installation locations with elevations above 2 000 feet 610 M refer to the HIGH ALTITUDE INSTALLATIONS section of th...

Page 8: ...sion must be made if the boiler is installed in confined space or a small boiler room to accommodate draft hood spillage and avoid risks described above The upper air opening called for in the AIR REQ...

Page 9: ...s outlined above return doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use GAS CONNECTIONS WARNING THIS BOILER IS NOT INTENDED TO OPER...

Page 10: ...of 0 3 inches of water and a specific gravity of 0 60 which is approximately for natural gas LP gas has an S G of about 1 53 If the service pressure is five inches water column or less use one pipe si...

Page 11: ...u per Cubic Foot of Gas 1 000 With a cubic foot per hour demand of 3 360 and with 50 lineal feet of gas supply line table 4 shows a pipe size of 3 is required NOTE For other than 60 specific gravity a...

Page 12: ...agrams is recom mended especially for modern commercial hydronic systems VENT VALVES It is recommended that automatic loose key or screwdriver type vent valves be installed at each convector or radiat...

Page 13: ...ockwise 3 For lower flow rate turn the range adjusting screw counterclockwise Where units are installed in multiples each boiler must be individually protected by a safety flow switch CIRCULATING PUMP...

Page 14: ...st temperature which satisfies the user s hot water needs This will also provide the most energy efficient operation of the water heater and minimize scale formation SETTING THE WATER TEMPERATURE AT 1...

Page 15: ...determine if boiler will shut down or if unit will return smoothly to full input Dura Max models may also be equipped with modulation which automatically adjusts the boiler output to match the system...

Page 16: ...TRIC POWER TO BUILDING CIRCULATOR 2 MAIN FLOW SWITCH PROVES MAIN WATER FLOW BEFORE ENERGIZING SEQUENCING AND RESETTING CONTROLS 3 OUTDOOR THERMOSTAT REQUIRED IF BUILDING CONTROLS DO NOT PROVIDE AUTOMA...

Page 17: ...gle bulb outdoor sensing control will serve this requirement This precaution will prevent overheating of halls stairways or other uncontrolled areas There are occasions when outdoor temperatures are t...

Page 18: ...ence the boiler on and off in relation to the load on the system Pressure drop includes the loss through 40 12 m of pipe and normal fittings Water Category Grain Hardness per Gal Soft 1 through 7 5 No...

Page 19: ...EACH BOILER 2 BOILER PIPE LOOP See Piping Sizing Data Table 3 3 BOILER CIRCULATING PUMP See Piping Sizing Data Table 3 4 THERMOMETER 5 PRESSURE GAUGE 6 LOW WATER CUT OFF If Required By Local Code 7 SA...

Page 20: ...LENT IF ANY OF THE ORIGINAL WIRES AS SUPPLIED MUST BE REPLACED USE ONY TYPE 105 C THERMOPLASTIC OR ITS EQUIVALENT IF ANY OF THE ORIGINAL WIRES AS SUPPLIED MUST BE REPLACED BOILER CONVENTIONAL SYSTEM F...

Page 21: ...21 DURA MAX PUMP MOUNT SINGLE STAGE SCHEMATIC DIAGRAM DURA MAX SINGLE STAGE FIRING UNITED STATES MODELS WITH PUMP 120 VOLT SYSTEM CONTROLLER...

Page 22: ...22 DURA MAX PUMP MOUNT DUAL STAGE SCHEMATIC DIAGRAM DURA MAX DUAL STAGE FIRING UNITED STATES MODELS WITH PUMP 120 VOLT SYSTEM CONTROLLER...

Page 23: ...23 DURA MAX PUMP MOUNTED MODULATING SCHEMATIC DIAGRAM DURA MAX MODULATED FIRING UNITED STATES MODELS WITH PUMP 120 VOLT SYSTEM CONTROLLER...

Page 24: ...24 DURA MAX SINGLE STAGE FIRING SCHEMATIC DIAGRAM DURA MAX SINGLE STAGE FIRING UNITED STATES CANADIAN MODELS WITHOUT PUMP 120 VOLT SYSTEM CONTROLLER...

Page 25: ...25 DURA MAX DUAL STAGE FIRING SCHEMATIC DIAGRAM DURA MAX DUAL STAGE FIRING UNITED STATES CANADIAN MODELS WITHOUT PUMP 120 VOLT SYSTEM CONTROLLER...

Page 26: ...26 DURA MAX MODULATED FIRING SCHEMATIC DIAGRAM DURA MAX MODULATED FIRING UNITED STATES CANADIAN MODELS WITHOUT PUMP 120 VOLT SYSTEM CONTROLLER...

Page 27: ...or the threshold type of water treatment is recommended This will protect the dishwashers coffee urns water heaters water piping and other equipment When water softening or water treatment is not prac...

Page 28: ...ERRUPTION OR CIRCULATOR FAILURE CAUTION PUMP MUST BE RATED FOR SYSTEM OPERATING TEMPERA TURES AND PRESSURE SEE TABLE 7 FOR GUIDE TO PIPE AND PUMP SIZING SAFETY RELIEF VALVE RATING SHOULD NOT EXCEED PR...

Page 29: ...CING BOILER HOWEVER LOCAL CODES SHALL GOVERN THEIR USAGE ALL PIPING MUST BE SUPPORTED IMPORTANT THE INSTALLATION OF SAFETY FLOW SWITCHES AS SHOWN IS REQUIRED TO PROTECT THE BOILER IN CASE OF WATER SER...

Page 30: ...BE RATED FOR SYSTEM OPERATING TEMPERATURE AND PRESSURE SAFETY RELIEF VALVE RATING SHOULD NOT EXCEED PRESSURE CAPACITY OF ANY COMPONENT IN THE SYSTEM INSTALL IN ACCORDANCE WITH ALL LOCAL CODES BALL VA...

Page 31: ...T EXCEED PRESSURE CAPACITY OF ANY COMPONENT IN THE SYSTEM PIPE RELIEF VALVES TO OPEN DRAIN NOTE METRIC SIZING IS FOR COMPARISON ONLY ALL UNITS CONSTRUCTED WITH TANK FITTING MEASURED IN INCHES TANK TEM...

Page 32: ...ler to maximum setting causing a call for heat and allowing unit to run until High Limit trips 3 Reset Manual High Temperature Safety Limit Control to original temperature setting 4 Push the reset but...

Page 33: ...ERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND TO REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER 1 MAKE SURE BOILER AND SYSTEM ARE FILLED WITH WATER AND ALL AIR...

Page 34: ...NS section 1 Attach a pressure gauge or a manometer to the gauge port Check for correct manifold pressure PRESSURE SHOULD NOT EXCEED VALUE INDICATED ON RATING PLATE 2 Use this formula to clock the met...

Page 35: ...te label Voltage 24 vac is supplied by transformer Appliance is wired according to wiring diagram NOTE Cross wiring the 24 volt circuit of the relay will short the transformer All wire terminals conne...

Page 36: ...wer supply NO Is ignition cable firmly plugged into pilot assembly Securely connect cable and module and or ground wire Is ground wire firmly attached to pilot assembly and GND terminal on module YES...

Page 37: ...nto pilot assembly and module Securely connect cable Is ground wire firmly attached to pilot assembly and GND and or ground wire terminal on module YES Replace cable and or NO Are ignition cable and g...

Page 38: ...curely attached to the main firmly valve operator on the gas control and to terminals MV and MV PV on ignition module YES YES Replace main gas valve Ensure the ground wire and igntion cable are separa...

Page 39: ...ior of the inlet outlet manifold through the pressure relief valve tapping GENERAL MAINTENANCE These boilers are designed to give many years of efficient and satisfactory service when properly operate...

Page 40: ...pect to ensure tubes are free of scale and deposits If scaled remove deposits with a stiff wire brush or mechanical tube cleaner to bare metal Install new O rings and install return bends Flush system...

Page 41: ...claimed defective part to such distributor c All cost necessary or incidental for any material and or permits required for installation of the replacement 4 LIMITATIONS ON IMPLIED WARRANTIES Implied...

Page 42: ...42...

Page 43: ...43...

Page 44: ...44 REPLACEMENT PARTS 5621 W 115TH STREET ALSIP IL 60803 PHONE 800 433 2545 FAX 800 433 2515 www hotwater com E Mail parts hotwater com...

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