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T & P VALVE

At least once a year, the temperature and pressure relief valve
must be checked to ensure that it is in operating condition.  Lift
the lever at the top of the valve several times until the valve seats
properly and operates freely.

  WARNING

THE WATER PASSING OUT OF THE VALVE DURING THIS
CHECKING OPERATION MAY BE EXTREMELY HOT.  AVOID
CONTACT AND DISCHARGE SAFELY TO PREVENT WATER
DAMAGE.

DRAINING

Periodically open the drain valve and allow the water to run until
it flows clean.  This will help prevent sediment build-up in the
tank.

It is normal for lime and scale deposits to form within the tank and
on the heat exchanger surfaces.  Such deposits will not be
removed by periodic draining.  It is necessary to chemically delime
the affected parts in water areas where such deposits are
encountered.  Contact your dealer or plumber for deliming
information.

If the heater is to be shut off and exposed to freezing temperatures,
it must be drained.  Water, if left in the tank and allowed to freeze,
will damage the heater.

Turn off the gas and cold water inlet valve to the heater.

Open a nearby hot water faucet and the heater drain valve.

BE CAREFUL TO GRASP THE DRAIN VALVE HANDLE SO
THAT THE HAND IS NOT EXPOSED TO HOT WATER.  IF
DESIRED, A HOSE MAY BE CONNECTED TO THE DRAIN
VALVE TO CARRY THE WATER AWAY.

 

  WARNING:  The water CAN BE HOT.

The drain valve must be left open during the shutdown period.

• To restart heater, refer to the instructions under OPERATION.

CONDENSATE INSIDE TANK ASSEMBLY

Water vapor can condense on the cooler surfaces of the tank
forming droplets, these drip into the fire or run out on the floor.
This is common at the time of startup after installation, during
periods of time when incoming water is very cold, or the heater
may be undersized for the requirements.

Droplets from the bottom of the flue may be due to corrosive
combustion products or improper vent.  Check with your dealer
for more information.

CATHODIC PROTECTION-ANODE

The anode rod is used to protect the tank from corrosion.  Most
hot water tanks are equipped with an anode rod.  The submerged
rod sacrifices itself to protect the tank.  Instead of corroding the
tank, water ions attack and eat away the anode rod.  This does
not affect the water’s taste or color.  The rod must be maintained
to keep the tank in operating condition.

SERVICE SHOULD BE PERFORMED ONLY BY A QUALIFIED
SERVICE TECHNICIAN. READ THE GENERAL SAFETY
INFORMATION SECTION FIRST.

USERS OF THIS APPLIANCE SHOULD BE AWARE THAT GAS
COMPONENTS WEAR OUT OVER A PERIOD OF TIME. THE
GAS CARRYING COMPONENTS OF THIS APPLIANCE SHOULD
BE INSPECTED FOR PROPER OPERATION PERIODICALLY
BY A QUALIFIED SERVICE TECHNICIAN.

MAIN BURNER

Check main burner every 12 months for proper flame
characteristics. This is done by removing the outer door on heater,
Fig. 1. The main burner should provide complete combustion of
gas; ignite rapidly; give reasonably quiet operation; cause no
excessive flame lifting from burner ports. Make sure that the flow
of combustion and ventilation air is not blocked.

If proper flame characteristics are not evident, check for
accumulation of lint or other foreign material that restricts or blocks
the air openings in the heater or burner.  Also check AIR
REQUIREMENTS.

  WARNING

SOOT BUILD-UP INDICATES A PROBLEM THAT REQUIRES
CORRECTION BEFORE FURTHER USE.  Consult with a qualified
service technician.

Should the main burner or burner air openings require cleaning,
turn the control switch to “OFF” position and allow the burner to
cool.  Remove the burner and clean with a soft brush.  Clean
main burner orifice with a suitable soft material.

HIGH TEMPERATURE LIMIT SWITCH

(Auto Reset Type Energy Cut-Off)

TO RESET AUTOMATIC GAS SHUTOFF

This water heater is equipped with an automatic reset type high
limit (Energy Cutoff) sensor. The high limit switch interrupts the
main burner gas flow should the water temperature reach 205°F
(96°C). The high limit will automatically reset when the water
temperature drops below 140°F (60°C). After cooling the tank
temperature, turn off the water heater for at least 10 seconds by
using the switch on top of the unit. Turn on the water heater. If this
fails to correct the problem, contact your plumber or service
representative.

POWER VENTER MAINTENANCE

The unit  must be inspected quarterly.  Points of inspection are:

1.

MOTOR - Motor must rotate freely.  This is a sealed motor
and no oiling is required.

2.

WHEEL - Wheel must be clean of soot, ash or any other
coating which inhibits either rotation or air flow.  Remove all
foreign material from vent system before operating.

3.

The pressure switch part inside the power venter must be
open and free from deposits of soot, carbon, etc.

For safety and satisfactory operation it is recommended that the
heater be checked once a year by a competent service person.

Summary of Contents for BTX-80

Page 1: ...TAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE MODEL BTX 80 COMMERCIAL GAS WATER HEATER Glass Lined Tank Type Water Heater GET TO KNOW YOUR...

Page 2: ...0 50 189 Nat 4 00 0 99 120 60 5 All models Maximum Supply Pressure 14 inches W C 3 48kPa Minimum Supply Pressure Natural Gas 5 0 inches W C 1 24kPa Minimum Pressure must be maintained under both load...

Page 3: ...of part numbers and descriptions Standard hardware items may be purchased locally A VENT PIPE B ANODE C HOT WATER OUTLET D OUTLET 120 VAC F GAS SUPPLY G MAIN MANUAL GAS SHUT OFF VALVE H GROUND JOINT...

Page 4: ...suspected do not attempt to find the cause yourself Go to a neighbor s house leaving your doors open to ventilate the house then call your gas supplier or service agent Keep area clear until a servic...

Page 5: ...arance of 24 should be allowed for blower assembly service Adequate clearance for servicing this appliance should be considered before installation such as changing the anodes etc Minimum clearances f...

Page 6: ...or component s previously used with a non potable water heating appliance 4 When the system requires water for space heating at temperatures higher than required for domestic water purposes a temperi...

Page 7: ...er heater With main burner in operation paint pipe joints including flanges and control inlet and outlet with rich soap and water solution Bubbles indicate gas leak To stop leak tighten flange screws...

Page 8: ...pling or other restriction and must terminate near a suitable drain to prevent water damage during valve operation The discharge line shall be installed in a manner to allow complete drainage of both...

Page 9: ...ng PVC Materials should useASTM D 2564 Grade Cement CPVC Materials should use ASTM F 493 Grade Cement and ABS Materials should use ASTM D 2235 Grade Cement If the water heater is being installed as a...

Page 10: ...lued into the end of the elbow that will mount on the discharge boot INSTALLATION OF VENT SYSTEM Before beginning installation of piping system thoroughly read the section of this manual VENT PIPE PRE...

Page 11: ...AUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING POWER VENT WIRING SCHEMATIC FIGUR...

Page 12: ...ION INSTALLATION OF VERTICAL VENT SYSTEM A proper flashing or BOOT should be used to seal the pipe where it exits the roof The total vent system should not exceed the equivalent feet of pipe as listed...

Page 13: ...ir tight to prevent any combustion gases escaping into the room If the plug is not securely tightened remove and reinstall using Teflon tape on the threads Once installed along with the rest of the ve...

Page 14: ...leaks will allow flue gas by products to disseminate into the room creating an unsafe environment and could cause illness asphyxiation and or even death FIGURE 12 Typical Installation for Vertical Ven...

Page 15: ...0 pipe Never use all purpose cements commercial glues and adhesives or ABS cement to join PVC or CPVC pipe and fittings SAFETY PRECAUTION PRIMERS AND CEMENTS ARE EXTREMELY FLAMMABLE AND MUST NOT BE ST...

Page 16: ...after it has hit the bottom of the fitting socket A good joint will have sufficient cement to make a bead all the way around the outside of the fitting hub The fitting will have a tendency to slide b...

Page 17: ...PERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to ligh...

Page 18: ...E ACCESS It is recommended that lower water temperatures be used to avoid the risk of scalding It is further recommended in all cases that the water temperature be set for the lowest temperature which...

Page 19: ...k in operating condition SERVICE SHOULD BE PERFORMED ONLY BY A QUALIFIED SERVICE TECHNICIAN READ THE GENERAL SAFETY INFORMATION SECTION FIRST USERS OF THIS APPLIANCE SHOULD BE AWARE THAT GAS COMPONENT...

Page 20: ...r writing to us at A O Smith Water Products Company Service Department 500 Tennessee Waltz Parkway Ashland City TN 37015 1299 or going to our website at www hotwater com Please click on Contact us the...

Page 21: ...afety water heater service should be performed only by a qualified service technician Read the GENERAL SAFETY INFORMATION section first WARNING DO NOT BY PASS ANY CONTROLS TO MAKE HEATER OPERATE OPERA...

Page 22: ...cuit 1 Turn power to the water heater off for 10 seconds and then back on 2 Replace gas control valve Problem with the internal circuit 1 Turn power to the water heater off for 10 seconds and then bac...

Page 23: ...nless an effective method of controlling thermal expansion is also installed at the heater s and operational at all times The relief valve installed on the heater is not an acceptable method 4 SERVICE...

Page 24: ...24...

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