A.O. Smith BPD-80 Series Installation And Operating Manual Download Page 24

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 100299634_2000545244_    Rev. A

VENTING

Plan the vent system layout so that proper clearances are 
maintained from plumbing and wiring. Vent pipes serving 
power vented appliances are classified by building codes as 
“vent connectors”. Required clearances from combustible 
materials must be provided in accordance with information 
in this manual under ““Blower Assembly Installation” and 
with the latest edition of 

 “National Fuel Gas Code”, ANSI 

Z223.1/NFPA 54

 and local codes.

This unit includes an air intake terminal 

and an exhaust vent terminal.

Improper Installation, use and service may result

in property damage.

CAUTION

Breathing carbon monoxide can cause brain damage or death.

Always read and understand instruction manual.

 Install vent system In accordance with codes.

 Do not operate water heater if flood damaged.

 Install water heater in accordance with the 

instruction manual.

 Do not operate if soot buildup is present.

 Do not obstruct water heater air intake(s) with 

insulating blanket.

 Do not place chemical vapor emitting products near 

water heater.

 Gas and carbon monoxide detectors are available.

 Never operate the heater unless it is vented to the 

outdoors and has adequate air supply to avoid risks 
of improper operation, fire, explosion or asphyxia-
tion.

 Analyze the entire vent system to make sure that 

condensate will not become trapped in a section of 
vent pipe and therefore reduce the open cross 
sectional area of the vent.

Breathing Hazard - Carbon Monoxide Gas

WARNING

Important:

 DO NOT common vent this water heater with 

any power vented appliance. DO NOT vent into a common 
chimney.

This water heater has a direct vent system in which all 
air  for  combustion  (intake)  is  taken  from  the  outside 
atmosphere  and  all  combustion  products  (exhaust)  are 
discharged to the outdoors.

This  water  heater  must  be  properly  vented  for  removal 
of  exhaust  gases  to  the  outside  atmosphere.  Correct 
installation of the vent pipe system is mandatory for the 
safe and efficient operation of this water heater and is an 
important factor in the life of the unit.

 VENT KIT

A Vent Kit included with this water heater may be used for 
standard sidewall or roof termination. It consists of:
1.  Blower  outlet  adapter  (rubber  coupling  and  gear 

clamps),

2.  Two (2) 45° Vent Termination Elbows,
3.  Restrictive Vent Screens (see Figure 37),
4.  Debris Vent Screens (see Figure 37),
5.  Wall Plates,
The size and length of the venting will dictate which vent 
screen are required for the installation. When required, the 
restrictive screens may be located at the termination or 
next to the blower. In freezing weather it is recommended 
to  locate  the  restrictive  screens  next  to  the  blower  to 
reduce the potential for frost buildup on the intake screen.
The debris screens are to be installed at the termination 
to keep foreign materials out of the venting. If there are 
restrictive screens installed at the termination, the debris 
screens are not required.
Vent pipe must be installed in accordance with all local 
codes  or,  in  the  absence  of  such,  the  latest  edition  of 

 “National Fuel Gas Code”, ANSI Z223.1/NFPA 54

.

 

Breathing carbon monoxide can cause brain damage or death.

Always read and understand instruction manual.

• Install water heater in accordance with the 

instruction manual and NFPA 54.

• To avoid injury, combustion and ventilation air 

must be taken from outdoors.

• Do not place chemical vapor emitting products 

near water heater.

Breathing Hazard - Carbon Monoxide Gas

WARNING

Additional  vent  termination  options  (not  included)  are 
available. Instruction for installing these other termination 
methods are described later in this section.

Important:

  Check  to  make  sure  the  vent  pipe  is  not 

blocked in any way.

Note:

 Do not common vent this water heater with any other 

appliance. Do not install in the same chase or chimney 
with a metal or high-temperature plastic from another gas 
or fuel burning appliance.

Note:

  Before  installing  the  Power  Direct  Vent  Water 

Heater, it is recommended that the location of the pipe 
terminations (air intake and exhaust vent) be determined.

Summary of Contents for BPD-80 Series

Page 1: ...Y LISTED ON THE RATING PLATE ON THE WATER HEATER MODELS BPD 80 SERIES 310 311 Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance WHAT TO...

Page 2: ...Side Wall Vent Termination Standard 26 Roof Vent Termination Standard 26 Side Wall Vent For Cold Climates 26 Deluxe Horizontal Venting Kit 27 Pyramid Vent Terminal Mushroom Vent Terminal Connections...

Page 3: ...duct is certified to comply with a maximum weighted average of 0 25 lead content as required in some areas IMPORTANT DEFINITIONS Qualified Installer A qualified installer must have ability equivalent...

Page 4: ...water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Keep ignition sources away from faucets after extended period of non use...

Page 5: ...1 far away from heater 2 in approved containers 3 tightly closed and 4 out of children s reach Water heater has a main burner and hot surface igniter The hot surface igniter 1 can be triggered at any...

Page 6: ...NJURYAND OR PROPERTY DAMAGE This manual contains instructions for installation operation and maintenance of the gas fired water heater It also contains warnings throughout the manual that you must rea...

Page 7: ...ht of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one...

Page 8: ...UT MASSACHUSETTS INSTALLATION REQUIREMENTS 1 CONNECT ELECTRONICALLY CONTROLLED TIMER TO AN ALL BRONZE PUMP PUMP MUST ACTIVATE EVERY 6 HOURS FOR 60 SECONDS TURN PUMP TIMER OFF BEFORE CLOSING PIPING LOO...

Page 9: ...7 Baffle Assembly 28 Hot Water Outlet Nipple Anode 29 Inlet Water Shut off Valve 30 Rubber Coupling see Figure 4 31 Gear Clamp see Figure 4 32 Blower with Power Cord see Figure 4 33 Air Duct Adapter 3...

Page 10: ...Outlet Side Taps below Caution harness has 120 VAC In operation See Vent Pipe Installation for more information REPLACEMENT PARTS AND DELIMING PRODUCTS Replacement parts and recommended delimer may b...

Page 11: ...AN THE DIAMETER OF THE WATER HEATER 6 MAX AIR GAP CERTAIN MODELS ARE EQUIPPED WITH SIDE PLUMBING CONNECTIONS FOR SPACE HEATING Figure 6 This appliance has been design certified as complying with ANSI...

Page 12: ...r reduce system water temperature Mixingvalvesareavailableatplumbingsupplystores Consult a Qualified Installer or ServiceAgency Follow mixing valve manufacturer s instructions for installation of the...

Page 13: ...of air and sediment and to ensure complete filling of the tank The electrical power may then be turned on Verify proper operation after servicing See also Installation Checklist BLUE 120VAC 60HZ WALL...

Page 14: ...ater heater 3 Avoid locations that could cause the water heater to freeze from outside air 4 Selected location must provide access to a properly grounded electrical branch circuit A dedicated circuit...

Page 15: ...directly on carpeting Carpeting must be protected by a metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by at least 3 in in every direction or if t...

Page 16: ...nuisance failures of the system INSULATION BLANKETS Insulation blankets are available to the general public for external use on gas water heaters but are not necessary with these products The purpose...

Page 17: ...es Before changing the factory setting on thermostat read Operating The Temperature Control System section in this manual This water heater should not be connected to any heating systems or components...

Page 18: ...old water line an expansion tank of adequate size must be installed 8 Combo Heating Systems require higher water temperatures than other applications When the system is used to supply water for Combo...

Page 19: ...uld be installed on all closed systems to control the harmful effects of thermal expansion Contact a plumbing service agency or your retail supplier regarding the installation of a thermal expansion t...

Page 20: ...blocked or reduced in size under any circumstances Excessive length over 30 ft or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or other ob...

Page 21: ...tlet cold water inlet pipes to the water heater 4 Locate the slit running the length of a section of pipe insulation 5 Spread the slit open and slip the insulation over the cold water inlet pipe Apply...

Page 22: ...nnector or a ground joint union between the shut off valve and gas control valve thermostat to permit servicing of the unit Be sure to check all the gas piping for leaks before lighting the water heat...

Page 23: ...nk with water before operating Property Damage Hazard CAUTION Do not insert the power cord into the electrical receptacle until the heater has been fully installed Never use this water heater unless i...

Page 24: ...nt pipe system is mandatory for the safe and efficient operation of this water heater and is an important factor in the life of the unit VENT KIT A Vent Kit included with this water heater may be used...

Page 25: ...ombustion air inlet to any other appliance 6 in for appliances 10 000 BTUh 3 kW 9 in for appliances 10 000 BTUh 3 kW and 50 000 BTUh 15 kW 12 in for appliances 50 000 BTUh 15 kW C to window or door th...

Page 26: ...t penetrate the same side of roof 5 The centerline of the air intake termination and the centerline of the exhaust vent termination must not be closer than 8 6 The air intake terminal and the exhaust...

Page 27: ...e vent termination for any damage see Figure 27 3 Check that all seams and joints in the vent termination air box are airtight 4 Check that there are no leaks or cracks in the termination airbox Impor...

Page 28: ...itting on the air box Ensure the O ring remains in place between the piping and the fitting 3 Slide the air intake vent piping over the air intake fitting on the air box Ensure the O ring remains in p...

Page 29: ...etween hole centers can be found in Table 2 2 Slide both the intake and exhaust pipes through the holes Solvent cement both pipes to the base of the vent termination kit follow the solvent cementing p...

Page 30: ...a vertical roof installation Ensure the combustion air intake location is above the anticipated snow level VENT DIA P N 3 100111100 Table 3 STRAP FIELD SUPPLIED COMBUSTION AIR COMBUSTION AIR ORIENTAT...

Page 31: ...ee Figure 34 When more than 2 kits are installed only 2 of them shall be less than 9 5 apart Never install 3 termination kits together less than 9 5 apart see Figure 35 9 5 MAX OR 43 5 MIN WALL VENT S...

Page 32: ...lbow supplied with this heater has been certified to be used with polypropylene vent systems A polypropylene to PVC end connection is required and is available through your venting supplier Optional w...

Page 33: ...he vent system the allowable vent lengths are reduced 4 Two 45 elbows are considered the equivalent of one 90 elbow Table 5 WATER HEATER MODEL HEATER INPUT BTU HR VENT SIZE INSIDE DIAM PRESSURE SWITCH...

Page 34: ...he restrictive screens may be located at the termination or next to the blower In freezing weather it is recommended to locate the restrictive screens next to the blower to reduce the potential for fr...

Page 35: ...dards Do not use solvent cement to connect the exhaust vent system to the blower Use the rubber coupling and gear clamps instead This connection must be removable to service the heater All other joint...

Page 36: ...ings 6 and above Read instruction manual before installing using or servicing water heater Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appli...

Page 37: ...e applied to the joint to fill the gap between the pipe and fitting The gap must be filled to obtain a strong leak free joint D Inspection cleaning priming Visually inspect the inside of the pipe and...

Page 38: ...slide back while the cement is still wet so hold the joint together for about 15 seconds Figure 41 G Cleanup and joint movement Remove all excess cement from around the pipe and fitting with a dry co...

Page 39: ...to the equipment grounding terminal or lead on the water heater see Figure 10 the wiring diagram g Install the cover on the junction box and secure it shut 7 The blower discharge has a rubber couplin...

Page 40: ...th a screw To prevent damage to the equipment first position the restrictive screen in place then drill a pilot hole suitable for the screw being used The screen must be fully seated and the screw sho...

Page 41: ...es must be able to flow freely to an appropriate drain Do not allow condensate lines to become crimped closed Analyze entire vent system to make sure that condensate will not become trapped in a secti...

Page 42: ...ks Vent Pipe System Vent pipe and fittings of approved material Acceptable size length and number of elbows on exhaust vent system Installed in accordance with prevailing provisions of local codes or...

Page 43: ...control to the OFF position 5 Do not attempt to light manually 6 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don...

Page 44: ...d If anyone using hot water fits into one of these groups or if there is a local code or state law requiring certain temperature water at the hot water tap then you must take special precautions In ad...

Page 45: ...onds A 140 Less than 5 seconds HOT 130 More than 30 seconds LOW 110 Normal shower temp VAC 70 N A Table 8 Note The temperatures indicated are approximate The actual temperature of the heated water may...

Page 46: ...e considered normal OPERATIONAL CONDITIONS Smelly Water Each water heater contains at least one anode rod for corrosion protection of the tank Certain water conditions will cause a reaction between th...

Page 47: ...which could cause improper venting or leakage of combustion products Be sure the vent piping is properly connected to prevent escape of dangerous flue gases which could cause deadly asphyxiation Obstr...

Page 48: ...ater discharge will not cause any property damage as water may be extremely hot Use care when operating valve as the valve may be hot To check the relief valve lift lever at the end of valve several t...

Page 49: ...he water in the tank drain faster 8 If a large amount of sediment was present when the tank was drained follow instructions in the To Flush The Water Heater Storage Tank section 9 Close the water heat...

Page 50: ...gas dissolved in the water The removal of the anode rod requires a 1 1 16 socket Important Do not operate the water heater without a functioning anode rod as this will void any warranties A special a...

Page 51: ...r pressure in your area E The temperature pressure relief valve may be leaking at the tank fitting F Water from a drain valve may be due to the valve being slightly opened G The drain valve may be lea...

Page 52: ...31 Gear Clamp see Figure 4 see also Figure 56 32 Blower with Power Cord see Figure 4 see also Figure 56 33 Air Duct Adapter 34 Air Inlet Snorkel 35 Air Duct 37 Flame Sensor Rod see Figure 3 see also F...

Page 53: ...tems not supplied with the water heater The side recirculation loop connections may not be used as the primary water inlet and outlet connections See Combo Heating Inlet And Outlet Side Taps Caution h...

Page 54: ...of operation The control will try to start the system in a timed basis but will not reinstate operation until the failure is corrected Hard Lockout Occurs when the main controller fails and must be re...

Page 55: ...e Flash three second pause Soft Lockout Retry Limit Failed Trial For Ignition 8 Six Two Flash three second pause Soft Lockout Recycle Limit Pressure Switch High Limit opened 9 Six Three Flash three se...

Page 56: ...e air pressure sensing tubes are properly connected and not kinked or damaged 3 Check continuity of the vent temperature limit switch replace switch if contact remain open 4 Check continuity of the ai...

Page 57: ...ake pipes 7 If there are excessive restrictions in the air intake pipe the air pressure switch N C will open 8 Check air pressure switch performance Check blower vacuum with a manometer Compare with a...

Page 58: ...he proper restrictive screens 2 Closed water system 3 Pressure build up 4 Improperly seated valve 1 Ensure the correct size of exhaust and air intake pipes were used per the instruction manual for ven...

Page 59: ...r the unexpired portion of the original water heater s limited warranty period If an identical model is no longer available due to a change in law regulation or standard we will replace the product wi...

Page 60: ...500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com Copyright 2018 A O Smith Corporation All rights reserved...

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