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7

facts to consIder aBout the locatIon

This  manufactured  home  gas-fired  water  heater  is  for  use  in  a 

manufactured home. You should carefully choose an indoor location 

for the new water heater, because the placement is a very important 

consideration for the safety of the occupants in the building and for 

the most economical use of the appliance. 

this water heater is 

for use only in manufactured homes and is not intended for 

outdoor installation.

the installation of this water heater must be within an enclosure 

so as to separate the appliance combustion system and venting 

system from the interior atmosphere of the manufactured home. 

there shall not be any door, removable access panel, or other 

opening into the enclosure from the inside of the manufactured 

home.

Whether replacing an old water heater or putting the water heater in 

a new location, the following critical points must be observed.

1.  An enclosure with an exterior access door incorporating a single 

opening positioned a maximum of 6 inches above the lower edge 

of the access door and which may incorporate either 1/4 inch wire 

mesh or louvers. When 1/4 inch wire mesh is used, the size of 

the opening must be a minimum of 20 square inches. When the 

louvers are used, the free area must be a minimum of 20 square 

inches, see Figure 2 page 6.

2.  An optional enclosure incorporating a solid exterior access door, 

when a 5 inch or 8 inch diameter, or 20 square inch minimum 

equivalent free air opening is located in the floor of the enclosure. 

The opening must be covered by a 1/4 inch wire mesh, see Figure 

2 page 6.

Install  water  heater  into  closet  so  as  to  have  0  inches  minimum 

clearance at sides and back. Clearance of 4 inches is needed to 

front to accommodate the gas control valve, see Figure 3. Be sure 

to allow adequate clearance for servicing the water heater and for 

access to the piping and temperature-pressure relief valve.

The water heater should be secured to the floor and to the wall of the 

enclosure with the mounting brackets provided. For bracket location 

refer to “Securing Water Heater to Floor and Wall” in the “Installing 

the New Water Heater” section.

When a manufactured home is skirted, an air intake opening with a 

minimum free area of 32 square inches must be provided in the skirt. 

Other gas fired appliances in the home will require additional free air 

openings; consult these manufacturers for correct sizing.

If the opening is covered by louvers or screen, the total free area 

must be 32 square inches.

Installation  of  the  water  heater  must  be  accomplished  in  such  a 

manner that if the tank or any connections should leak, the flow 

will not cause damage to the structure.  For this reason, it is not 

advisable to install the water heater in an attic or upper floor.  When 

locatInG the new water heater

such locations cannot be avoided, a suitable drain pan should be 

installed under the water heater.  Drain pans are available at your 

local hardware store.  Such a drain pan must have a minimum length 

and width of at least 2 inches (51 mm) greater that the water heater 

dimensions and must be piped to an adequate drain.  The pan must 

not restrict combustion air flow.

Water heater life depends upon water quality, water pressure and 

the environment in which the water heater is installed. Water heaters 

are sometimes installed in locations where leakage may result in 

property damage, even with the use of a drain pan piped to a drain. 

However, unanticipated damage can be reduced or prevented by 

a leak detector or water shut-off device used in conjunction with a 

piped drain pan. These devices are available from some plumbing 

supply wholesalers and retailers, and detect and react to leakage 

in various ways:

•  Sensors mounted in the drain pan that trigger an alarm or turn off the 

incoming water to the water heater when leakage is detected.

•  Sensors mounted in the drain pan that turn off the water supply 

to the entire home when water is detected in the drain pan.

•  Water supply shut-off devices that activate based on the water 

pressure differential between the cold water and hot water pipes 

connected to the water heater.

•  Devices that will turn off the gas supply to a gas water heater 

while at the same time shutting off its water supply.  

INSTALLATIONS  IN AREAS  WHERE  FLAMMABLE  LIQUIDS 

(VAPORS)  ARE  LIKELY  TO  BE  PRESENT  OR  STORED 

(GARAGES, STORAGE AND UTILITY AREAS, ETC.): Flammable 

liquids (such as gasoline, solvents, propane [LP or butane, etc.] and 

other substances such as adhesives, etc.) emit flammable vapors 

which can be ignited by a gas water heater’s pilot light or main burner.  

The resulting flashback and fire can cause death or serious burns to 

anyone in the area.  Even though this water heater is a flammable 

vapors  ignition  resistant  water  heater  and  is  designed  to  reduce 

the chances of flammable vapors being ignited, gasoline and other 

flammable substances should never be stored or used in the same 

vicinity or area containing a gas water heater or other open flame 

or spark producing appliance.

Summary of Contents for 185874-001

Page 1: ...UARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER RESIDENTIAL GAS WATER HEATERS For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER GAMA...

Page 2: ...he fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heater...

Page 3: ...GENERAL SAFETY...

Page 4: ...follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation a...

Page 5: ...r Inlet P Inlet Dip Tube Nipple Q Temperature Pressure Relief Valve R Rating Plate S Flue Baffle T Thermostat U Drain Valve V Pilot and Main Burner W Flue X Drain Pan Y Thermostat Shield optional Z Ai...

Page 6: ...nyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precauti...

Page 7: ...zing If the opening is covered by louvers or screen the total free area must be 32 square inches Installation of the water heater must be accomplished in such a manner that if the tank or any connecti...

Page 8: ...e areas Propellants of aerosol sprays and volatile compounds cleaners chlorine based chemicals refrigerants etc in addition to being highly flammable in many cases will also change to corrosive hydroc...

Page 9: ...y injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone usin...

Page 10: ...5 shows the typical attachment of the water piping to the water heater The water heater is equipped with 3 4 inch NPT water connections NOTE If using copper tubing solder tubing to an adapter before a...

Page 11: ...obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided To prevent bodily injury hazard to life or prope...

Page 12: ...of obstruction or deterioration and replace if needed The combustion and ventilation air flow must not be obstructed The water heater with draft hood installed must be connected to a roof jack which t...

Page 13: ...e to permit servicing of the unit Be sure to check all the gas piping for leaks before lighting the water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe...

Page 14: ...of the National Fuel Gas Code ANSI Z223 1 NFPA 54 WHITE RODGERS FUEL CONVERSION INSTRUCTIONS FROM NATURAL GAS TO PROPANE L P GAS Fuel conversions shall be completed by a qualified service agency in a...

Page 15: ...s head screws holding the natural burner head to the burner tube assembly see Figure 17 17 Using 3 8 boxed end wrench remove the natural gas burner orifice O from the burner tube Install burner orific...

Page 16: ...GAS Fuel conversions shall be completed by a qualified service agency in accordance with the detailed conversion instructions and all applicable codes and requirements of the authority having jurisdic...

Page 17: ...e 23 13 Grasp burner tube and remove burner assembly through inner door opening FIGURE 23 14 To remove the propane LP gas pilot assembly remove the Phillips head screw holding the TCO bracket to the b...

Page 18: ...ter assembly located on the side of the gas valve Make sure burner tube boot is on flange on inner door and pilot assembly grommet is secure in the hole in the inner door 24 Remove the conversion cap...

Page 19: ...19 WHITE RODGERS GAS VALVE...

Page 20: ...20 ROBERTSHAW GAS VALVE...

Page 21: ...instructions in the Installing the New Water Heater section 5 Will a water leak damage anything See the Locating the New Water Heater section 6 Is there proper clearance between the water heater and a...

Page 22: ...code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot...

Page 23: ...ent cut offs the effects of water hammer among others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these device...

Page 24: ...ty of injury under these conditions we recommend the hot water faucet located farthest away be opened for several minutes before any electrical appliances which are connected to the hot water system a...

Page 25: ...able However over a period of time a flooded water heater will create dangerous conditions which can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Contact a qualified installer or service agenc...

Page 26: ...rn off gas supply to the water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the water tank 3 Drain approximately 5 gallons of water from tank Refer to the Drai...

Page 27: ...nstructions to restart the water heater Drain Valve Washer Replacement See Figure 33 1 Follow Draining instructions 2 Turning counterclockwise remove the hex cap below the screw handle 3 Remove the wa...

Page 28: ...n valve may be leaking at the tank fitting H Combustion products contain water vapor which can condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor Th...

Page 29: ...uter Door 22 Anode Rod 23 Angle Brackets 24 White Rodgers Thermostat Shield optional 25 Instruction Manual Door Gasket supplied with these parts White Rodgers RobertShaw parts are not interchangeable...

Page 30: ...Valve 20 Drain Valve Washer 17 32 x13 64 x1 8 thick 21 Outer Door 22 Anode Rod 23 Angle Brackets 24 White Rodgers Thermostat Shield optional 25 Instruction Manual Door Gasket supplied with these parts...

Page 31: ...nerator BURNER WILL NOT STAY LIT Thermocouple TCO malfunction Replace pilot assembly High ambient room temperature Contact a service agency to determine cause Dirty or clogged air intake screen Clean...

Page 32: ...32...

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