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anode rod InspectIon

Each water heater contains at least one anode rod, which will slowly 

deplete  while  protecting  the  glass-lined  tank  from  corrosion  and 

prolonging the life of the water heater. Once the anode is depleted, 

the tank will start to corrode, eventually developing a leak. Certain 

water conditions will cause a reaction between this rod and the water.  

The most common complaint associated with the anode rod is a 

“rotten egg smell” produced from the presence of hydrogen sulfide 

gas dissolved in the water.  IMPORTANT: Do not remove this rod 

permanently as it will void any warranties. The parts list includes 

a special anode that can be ordered if water odor or discoloration 

occurs. NOTE: This rod may reduce but not eliminate water odor 

problems. The water supply system may require special aeration 

or  chlorination  equipment  from  a  water  conditioning  company  to 

successfully eliminate all water odor problems.

The use of a water softener may decrease the life of the water heater 

tank. The anode rod should be removed from the water heater tank 

every 3 years for inspection. The following are typical (but not all) 

signs of a depleted anode rod:

•  The majority of the rod’s diameter is less than 3/8”.

•  Significant sections of the support wire (approx. 1/3 or more of 

the anode rod’s length) are visible.

If the anode rod show signs of either or both it should be replaced. 

NOTE: Whether re-installing or replacing the anode rod, check for 

any  leaks  and  immediately  correct  if  found.  In  situations  where 

clearance above the water heater is limited it may be necessary to 

bend the anode rod for removal. Flexible anode rods are available 

for replacement.

In replacing the anode:

1.  Turn off gas supply to the water heater.

2.  Shut off the water supply and open a nearby hot water faucet to 

depressurize the water tank.

3.  Drain approximately 5 gallons of water from tank (Refer to the 

“Draining and Flushing” section for proper procedures). Close 

drain valve.

4.  Remove old anode rod.

5.  Use Teflon® tape or approved pipe sealant on threads and install 

new anode rod.

6.  Turn on water supply and open nearby hot water faucet to purge 

air  from  water  system.  Check  for  any  leaks  and  immediately 

correct any if found.

7.  Restart the water heater as directed under the “Operating Your 

Water Heater” section. See the “Repair Parts Illustration” section 

for anode rod location.

teMperature-pressure 

relIef valve operatIon

The temperature-pressure relief valve must be manually operated 

at least once a year.

When  checking  the  temperature-pressure  relief  valve  operation, 

make sure that (1) no one is in front of or around the outlet of the 

temperature-pressure relief valve discharge line, and (2) that the 

water discharge will not cause any property damage, as the water 

may be extremely hot, see Figure 32.

fIGure  32.

If after manually operating the valve, it fails to completely reset and 

continues to release water, immediately close the cold water inlet 

to the water heater, follow the draining instructions, and replace the 

temperature-pressure relief valve with a new one.

If the temperature-pressure relief valve on the appliance weeps or 

discharges periodically, this may be due to thermal expansion.  You 

may have a check valve installed in the water line or a water meter 

with a check valve.  Consult your local water supplier or service 

agency for  further information.  Do not plug the temperature-pressure 

relief valve.

draInInG

The  water  heater  should  be  drained  if  being  shut  down  during 

freezing  temperatures.   Also  periodic  draining  and  cleaning  of 

sediment from the tank may be necessary.

Summary of Contents for 185874-001

Page 1: ...UARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER RESIDENTIAL GAS WATER HEATERS For Your Safety AN ODORANT IS ADDED TO THE GAS USED BY THIS WATER HEATER GAMA...

Page 2: ...he fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heater...

Page 3: ...GENERAL SAFETY...

Page 4: ...follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation a...

Page 5: ...r Inlet P Inlet Dip Tube Nipple Q Temperature Pressure Relief Valve R Rating Plate S Flue Baffle T Thermostat U Drain Valve V Pilot and Main Burner W Flue X Drain Pan Y Thermostat Shield optional Z Ai...

Page 6: ...nyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precauti...

Page 7: ...zing If the opening is covered by louvers or screen the total free area must be 32 square inches Installation of the water heater must be accomplished in such a manner that if the tank or any connecti...

Page 8: ...e areas Propellants of aerosol sprays and volatile compounds cleaners chlorine based chemicals refrigerants etc in addition to being highly flammable in many cases will also change to corrosive hydroc...

Page 9: ...y injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone usin...

Page 10: ...5 shows the typical attachment of the water piping to the water heater The water heater is equipped with 3 4 inch NPT water connections NOTE If using copper tubing solder tubing to an adapter before a...

Page 11: ...obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 inch air gap is provided To prevent bodily injury hazard to life or prope...

Page 12: ...of obstruction or deterioration and replace if needed The combustion and ventilation air flow must not be obstructed The water heater with draft hood installed must be connected to a roof jack which t...

Page 13: ...e to permit servicing of the unit Be sure to check all the gas piping for leaks before lighting the water heater Use a soapy water solution not a match or open flame Rinse off soapy solution and wipe...

Page 14: ...of the National Fuel Gas Code ANSI Z223 1 NFPA 54 WHITE RODGERS FUEL CONVERSION INSTRUCTIONS FROM NATURAL GAS TO PROPANE L P GAS Fuel conversions shall be completed by a qualified service agency in a...

Page 15: ...s head screws holding the natural burner head to the burner tube assembly see Figure 17 17 Using 3 8 boxed end wrench remove the natural gas burner orifice O from the burner tube Install burner orific...

Page 16: ...GAS Fuel conversions shall be completed by a qualified service agency in accordance with the detailed conversion instructions and all applicable codes and requirements of the authority having jurisdic...

Page 17: ...e 23 13 Grasp burner tube and remove burner assembly through inner door opening FIGURE 23 14 To remove the propane LP gas pilot assembly remove the Phillips head screw holding the TCO bracket to the b...

Page 18: ...ter assembly located on the side of the gas valve Make sure burner tube boot is on flange on inner door and pilot assembly grommet is secure in the hole in the inner door 24 Remove the conversion cap...

Page 19: ...19 WHITE RODGERS GAS VALVE...

Page 20: ...20 ROBERTSHAW GAS VALVE...

Page 21: ...instructions in the Installing the New Water Heater section 5 Will a water leak damage anything See the Locating the New Water Heater section 6 Is there proper clearance between the water heater and a...

Page 22: ...code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot...

Page 23: ...ent cut offs the effects of water hammer among others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these device...

Page 24: ...ty of injury under these conditions we recommend the hot water faucet located farthest away be opened for several minutes before any electrical appliances which are connected to the hot water system a...

Page 25: ...able However over a period of time a flooded water heater will create dangerous conditions which can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Contact a qualified installer or service agenc...

Page 26: ...rn off gas supply to the water heater 2 Shut off the water supply and open a nearby hot water faucet to depressurize the water tank 3 Drain approximately 5 gallons of water from tank Refer to the Drai...

Page 27: ...nstructions to restart the water heater Drain Valve Washer Replacement See Figure 33 1 Follow Draining instructions 2 Turning counterclockwise remove the hex cap below the screw handle 3 Remove the wa...

Page 28: ...n valve may be leaking at the tank fitting H Combustion products contain water vapor which can condense on the cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor Th...

Page 29: ...uter Door 22 Anode Rod 23 Angle Brackets 24 White Rodgers Thermostat Shield optional 25 Instruction Manual Door Gasket supplied with these parts White Rodgers RobertShaw parts are not interchangeable...

Page 30: ...Valve 20 Drain Valve Washer 17 32 x13 64 x1 8 thick 21 Outer Door 22 Anode Rod 23 Angle Brackets 24 White Rodgers Thermostat Shield optional 25 Instruction Manual Door Gasket supplied with these parts...

Page 31: ...nerator BURNER WILL NOT STAY LIT Thermocouple TCO malfunction Replace pilot assembly High ambient room temperature Contact a service agency to determine cause Dirty or clogged air intake screen Clean...

Page 32: ...32...

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