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Operating and Assembly Instructions – A.B.S. Flexilo for wood pellets                                         
 
Safety Information 
 

Subject to technical change 

Issue 09/2016 

Page 6 of 30 

©A.B.S. Silo- und Förderanlagen GmbH 

 

2  Safety Information 

 

Please observe the following safety information! 

2.1  General safety information 

 

 

 

 

 

 

 

Danger to life in the event of a dust explosion caused by electrostatic discharge 
 

 

The filling nozzle and frame of the silo must always be connected to the potential 
equalization system of the building in order to prevent build-up of static electricity. If 
several pipe segments are connected to one filling line, all of the connections must be 
interconnected electrically to one another. 

 

 

The room where the silo is installed must not be hermetically sealed, since the 
overpressure created during the filling process escapes into the storage room. 

 

 

An exhaust air opening of 200 cm² or rather according to VDI guideline 3464 in the 
storage room is necessary. If necessary open a window during the filling process. 

 

 

Heating boilers and fuel supply systems need electricity to operate. Improper 
installation can mean that life is endangered. 

 

 

When filling the silo with a tank truck, the boiler must always be switched off in time. 

 

 

Point out possible sources of danger to the customer. The currently valid fire 
protection and VDI guidelines must be satisfied prior to start-up. 

 

 

 

 

 

 

 

 

 

In order to avoid hazards associated with improper handling of the system, have 
installation, initial start-up and service performed only by suitably qualified personnel 
in compliance with all applicable regulations and manufacturer's instructions.  

 

 

Use only metal piping with Ø DN 100 mm and a smooth inside edge for the extension 
of the filling line (galvanised, without burrs or welding sputter; use of plastic pipes is 
not allowed!). 

 

 

The filling-set and the filling hose of the tank truck should not be longer than 30 m.  

 

 

Keep the filling system within the building as short as possible in order to minimize the 
physical load to which the pellets are subjected, thus keeping fines and powder 
created by abrasion low. Avoid tight bends as much as possible! 

 

 

The fill coupling has to be accessible and unproblematicly reachable (without using 
any ladders etc.) for the tank truck driver. 

 

 

Protect fabric silos from rodents 

 

 

Do not change any settings or make any modifications to the system; if these are 
necessary, contact A.B.S. first to obtain approval. 

 

 

Knowledge of the operating instructions and maintenance procedures is a 
prerequisite. Prior to start-up, please read these Operating Instructions carefully and 
completely, and remember to observe the safety information in particular. 

Summary of Contents for Flexilo SPRING

Page 1: ...tended for skilled mechanics which have based on expert training the respective knowledge and experience As we are interested in continuously improving our technical documentation we would be pleased...

Page 2: ...1 Distance from walls 9 3 1 2 Distance from ceiling 9 3 2 Condition of the room 10 3 3 Room fixtures 10 3 4 Room deaeration 11 3 5 Size Storage Volume 11 4 Scope of delivery 12 4 1 Scope of delivery...

Page 3: ...Wood pellets for non industrial use ENplus Handbook for the certification of wood pellets for heating use version 2 0 Sample fire ordinance 2005 VDI guideline 3464 green print 2012 storage of wood pe...

Page 4: ...n impair operation of your heating system and have an adverse effect on the storage and conveying equipment Only high grade pellets can assure reliable and problem free operation of the pellet fired b...

Page 5: ...of not yet released additive pellets PowerPlus pelprotec etc Please contact us for information on the current supply level In case of white rust White rust can occur during transport for example Prot...

Page 6: ...t possible sources of danger to the customer The currently valid fire protection and VDI guidelines must be satisfied prior to start up In order to avoid hazards associated with improper handling of t...

Page 7: ...lo for wood pellets when it is delivered Nameplate with calculated storage capacity 2 5 Maintenance Regular cleaning of the bearing is required to ensure continuous trouble free and safe heating opera...

Page 8: ...process The result is that the release of the volatile components is faster especially in fresh pellets and at high ambient temperatures Emissions usually decrease after a few weeks and the odour asso...

Page 9: ...r to installation The dimensions of the silo frame are stated on the delivery documents The dimensions of the silo frame can be determined by measuring the steel parts Length of the frame Length of th...

Page 10: ...ondensation must not occur In case of humidity the room must be ventilated properly The silo fabric is air permeable and may cause the wood pellets to absorb humidity at the silo walls Make also sure...

Page 11: ...en aerating the Flexilo Only on customer request the Flexilo for wood pellets can be supplied with a filling line and an exhaust air line in case of rooms without exhaust air or in specific cases But...

Page 12: ...pped bundled on a pallet and a silo bag which is packed in a carton together with accessories and hardware required for assembly Delivery of the components 4 1 Scope of delivery standard Pos Illustrat...

Page 13: ...and strap according to silo 4 6 8 and 2x spring pipe connection screw 8 included 32x 16x 48x Screw sack with connecting material for drawing irons 32 hexagon screws M12 x 30 16 hexagon nuts M12 48 wa...

Page 14: ...er filling pipe 1 fastener 36 36 2 pipe clamps M10 M12 pre assembled on the fastener 12 2x 2x 4x Screw set for filling set pre assembled on the fastener 2 hex screws M12 x 25 2 spring washers 12 2 4 w...

Page 15: ...change Issue 09 2016 Page 15 of 30 A B S Silo und F rderanlagen GmbH 18 OPTIONAL Support Structure for fixing the silo lid pipe must be provided by the customer 19 1 x Assembly Instructions 1 x Filli...

Page 16: ...ssembling the frame and struts Do not start assembling the silo until you have become familiar with the situation at the installation site and the room layout discussed in Section 3 CAUTION RISK OF IN...

Page 17: ...09 2016 Page 17 of 30 A B S Silo und F rderanlagen GmbH Connecting the frame feet to the plug in elements of the top and base connectors Assembly of the plug in elements Assemble the steel frame until...

Page 18: ...silo bag the lifting bar must have boreholes for the filling set 3 Align the silo bag 4 Make the necessary arrangements regarding the fastening of the silo lid according to point 5 4 5 Loop the liftin...

Page 19: ...ts Assembly Subject to technical change Issue 09 2016 Page 19 of 30 A B S Silo und F rderanlagen GmbH Details of the corner bolting Pay attention to the alignment of the silo when connecting the angle...

Page 20: ...r the baffle that is sewn into the cover fabric opposite the filler neck Take care of the position of the supporting loops prior to attach the ceiling holders to the spread silo The loops must be atta...

Page 21: ...the filling set as described in chapter Earthing I II III 2 Use the bolts provided to attach the filling line to the top bar 3 Slide the filler neck over the filling line and beaded edge of the filli...

Page 22: ...silo size because during the filling the sides of the silo bag will be pressed outwards Generally should the discharge units NOT fixed on the ground so that the silo has the possibility to lift up and...

Page 23: ...that the bores in the spring pipes will be placed in the out cuts of the loops The eye screws which are included in the scope of delivery will be fixed in the bores with the washers and nuts Put the...

Page 24: ...attached in a clearly visible location on a frame leg or the filling line Check the room layout wall and ceiling clearance condition of the room fixtures in the room room ventilation Have the frame ea...

Page 25: ...tures and swivelling jib 3 Climbing equipment The contractor must ensure that 1 Storage facilities whose upper edges are more than 1 m above the floor and must be mounted for regular operational work...

Page 26: ...the filling couplings 8 1 General instructions Look after the accessibility of the filling nozzle s Make sure that that you have an adequate access road to your storage system 3 m width and 4 m headro...

Page 27: ...centered on the narrow side of the silo 8 3 Filling with two filling nozzles From a frame width of 2 5 m silos are equipped with a second filling nozzle In this case a better filling level will be rea...

Page 28: ...th 230V and 16A protection must be accessible outside the storage room This power connection can be used for a possible suction blower Note before filling Switch off the heating system prior to starti...

Page 29: ...and the hose length The filling pressure should be between 0 3 bars for a hose length of about 10 m and 0 6 bars for a hose length of about 30 m The required filling pressure and air flow rate can var...

Page 30: ...be bolt together with the lifting bar o The filling pipes must be bolt together among each other by clamping rings so that no rotation occurs o The filling coupling must be easily accessible without...

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