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11

Depth stop

Note.

 Ensure that the depth stop 

is adjusted to the correct height 

before commencing operation. 

The adjustable depth stop is 

threaded into the rear pivot 

mount at the rear. By raising 

and lowering the depth stop bolt 

with the a hex key (Fig. T) the 

travel of the cut off wheel can be controlled. This feature is 

particularly useful to prevent contact with the work bench 

under guard. when a new disc is fitted or increase disc 

travel as the abrasive disc wears. The depth stop should be 

checked and adjusted every time a new disc is fitted.
The depth stop will require adjustment as the wheel wears.
To adjust, loosen the lock nut  (anti Clockwise) and then 

rotate the depth stop  clockwise to allow the disc to cut 

deeper, or anti clockwise to prevent full depth of cut travel.
When the correct depth of travel is obtained, ensure to hold 

the depth stop screw and tighten the lock nut in a clock wise 

direction to ensure the screw is locked.
DO NOT OPERATE THE SAW WITHOUT THE LOCK NUT 

FULLY TIGHT AND THE DEPTH STOP SECURE.

Operation

1.  Make all adjustments including setting the vice, fence 

position and fence angle. 

2.  Ensure that the workpiece is fully secured before starting 

any cutting.

Note.

 Ensure you are wearing the appropriate safety gear 

including eye protection and hearing protection.
3.  Check that the disc, guard and tool are in good condition.
4.  Plug the cordset into the mains socket.
5.  Push the lock-off button and pull the trigger to start  

the tool.

6.  Bring the disc down onto 

the workpiece and allow it 

to cut its way through the 

workpiece without undue 

force (Fig. U).

7.  Once the cut is finished, raise 

the arm to clear the disc from 

the workpiece, release the 

trigger and the cut off saw 

will stop. Please note that the disc will continue to turn 

for a few revolutions even though the saw is switched 

off. Keep your hands well away from the moving disc.

Some helpful tips when using the chop saw

• 

Disc selection. The cutting disc must match the material 

to be cut. There are a wide variety of cutting discs 

and careful selection will assist in the correct and safe 

operation of the saw. For example, select a bar cutting 

disc for cutting solid metal section and a metal stud 

cutting disc for cutting steel sections. General purpose 

metal cutting discs are also available but where possible 

it is better to use the correct cutting disc for the task 

being performed.

• 

Abrasive cutting discs wear. The cutting discs wear so as 

to constantly expose to the material being cut clean and 

sharp cutting edges. This is normal for this type of cutter.

• 

During the cutting operation apply a constant and even 

pressure to the cutting arm. The disc should be constantly 

cutting, and sufficient pressure needs to be applied to 

keep the cutting action going. If insufficient pressure is 

applied, the wheel has a tendency to clog, and the cutting 

edges of the disc become blunt and the cutting process 

reduces considerably. This is called glazing of the wheel 

and is due to the incorrect cutting disc for the material 

being cut, or the cutting rate being too slow.

• 

Do not overload the saw. The saw should run during 

the cutting operation at close to full speed. Too much 

pressure being applied to the tool will slow the motor  

and can cause motor failure.

T

U

Summary of Contents for P3059

Page 1: ...Black Cyan Magenta Yellow Code P3059 Date 110328 Edition 07 Op MJF 2400W 355mm CUT OFF SAW INSTRUCTION MANUAL P3059 ...

Page 2: ...r product 7 Overview 8 Attaching the vice handle 8 Adjusting the vice 8 Adjusting the cutting angle 9 Adjusting the fence 9 Turning on and off 9 Replacing a cut off disc 10 Depth stop 11 Operation 11 Some helpful tips when using the chop saw 11 Mounting the chop saw to the bench top 12 Maintenance 12 Cleaning 12 General inspection 12 2 CONTENTS Warranty Power Tools For full details please visit us...

Page 3: ...posing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way 3 Description of symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear eye protection Wear breathing protection Double insulated for ...

Page 4: ... tools or attachments to do the job best handled by a heavier duty tool Never use a tool for a purpose for which it was not intended 7 Dress correctly Do not wear loose clothing or jewellery They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering 8 Use safety accessories Safety glasses and ea...

Page 5: ...d When the disc is installed stand to one side out of line with the disc and run the tool for at least a minute to make sure that it is not faulty Always stay out of line of the disc when using the saw Do not use a cut off disc marked with a lower RPM than that of the no load speed shown on the rating plate of the tool Check that the mains voltage matches that given on the rating plate before plug...

Page 6: ... 2 6mm Hex key 3 Vise handle 4 Screw spring washer and flat washer for vise handle 5 355mm Cut off disc fitted 6 Rubber feet x4 7 Instruction manual Unpacking Due to modern mass production techniques it is unlikely that your 909 Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failur...

Page 7: ...ield 8 Base 9 Rubber foot 10 Vise lock release lever 11 Vise handle 12 Vise 13 Fence 14 Carry handle 15 Lock down knob 16 Depth stop 17 8mm Hex key 18 6mm Hex key Know your product Before using the saw familiarise yourself with all the operating features and safety requirements 7 17 13 6 7 8 11 10 12 4 9 3 1 5 16 15 2 14 18 ...

Page 8: ... The vise can be adjusted quickly by pushing on the vise handle forward or backward by dis engaging the vise lock and sliding the vise back 1 Place your workpiece in between the fence and vise 2 The vise can be moved quickly forward by pushing the vise handle forward Fig D To move the vise backward open quickly lift the vise lock backward to disengage the thread Fig E The vise can be moved backwar...

Page 9: ...osen and remove the two hex bolts securing the fence using the 8mm hex key supplied Fig I 4 Move the fence backwards or forwards to one of the other two fixing positions 5 Tighten the 2 hex bolts to secure the fence in position CAUTION Narrow workpieces may not be secured safely when using the two wider interval settings Note When the rear fence is placed in a new position ensure the flat washer i...

Page 10: ...otter is the printed surface on the front of the disc 7 Replace the outer flange washer and lock bolt Tighten the bolt in a clockwise direction 8 Turn the new disc by hand ensuring that it rotates fully and does not wobble unduly 9 Replace the front spark shield by locating the centre pivot section of the spark shield into the raised centre section of the upper disc guard Fig Q Note You need to lo...

Page 11: ...to cut its way through the workpiece without undue force Fig U 7 Once the cut is finished raise the arm to clear the disc from the workpiece release the trigger and the cut off saw will stop Please note that the disc will continue to turn for a few revolutions even though the saw is switched off Keep your hands well away from the moving disc Some helpful tips when using the chop saw Disc selection...

Page 12: ...g V With the front hole the bolt needs to pass through the base from the top of the saw and then through the bench top The rear bolt needs to pass through the bench top and then screw into the chop saw base The thread for the rear is a 10mm x 1 5mm thread Maintenance WARNING Always ensure that the tool is switched off and the plug is removed from the power point before making and adjustments or ma...

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