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17.  Stay alert.

 Watch what you are doing. Use common 

sense. Do not operate a power tool when you are tired.

18.  Check for damaged parts. 

Before using a tool, check 

that there are no damaged parts. If a part is slightly 

damaged, carefully determine if it will operate properly 

and perform its intended function. Check for alignment 

of moving parts, binding of moving parts, breakage 

of parts, proper mounting and any other conditions 

that may affect the operation of the tool. A part that is 

damaged should be properly repaired or replaced by an 

authorised service facility, unless otherwise indicated in 

this Instruction Manual.

 

Defective switches must be replaced by an authorised 

service facility. Do not use a tool if the switch does not 

turn the tool on and off correctly.

19.  Guard against electric shock. 

Prevent body contact 

with grounded objects such as water pipes, radiators, 

cookers and refrigerator enclosures.

20.  Use only approved parts. 

When servicing, use only 

identical replacement parts. Use an authorised service 

facility to fit replacement parts.

21.  This appliance is not intended for use by persons 

(including children) with reduced physical, sensory 

or mental capabilities,

 or lack of experience and 

knowledge, unless they have been given supervision or 

instruction concerning use of the appliance by a person 

responsible for their safety.

Additional safety rules for cut off saws

WARNINGS.
Always wear eye protection.

Do not use cutting wheels, the maximum permissible speed 

of which is below the RPM value stated on the tool.

• 

Check the cut off disc before mounting it into the saw. 

Strike the disc with a wooden handle whilst balancing the 

disc on your finger. Listen for the ring. If the tone is dull, 

do not use the disc. It may be cracked.

• 

When the disc is installed, stand to one side, out of line 

with the disc, and run the tool for at least a minute to 

make sure that it is not faulty. Always stay out of line of 

the disc when using the saw.

• 

Do not use a cut off disc marked with a lower RPM  

than that of the no load speed shown on the rating plate 

of the tool.

• 

Check that the mains voltage matches that given on  

the rating plate before plugging in the tool.

• 

Ensure that the workpiece is held tight in the vise.

• 

When cutting through long material, ensure that it is 

supported properly by packing up each end to match  

the height of the vise.

• 

Use only good quality cut off discs as poor quality discs 

tend to glaze up which can cause unnecessary load on 

the motor and resulting damage.

• 

Let the disc do the cutting at a reasonable feed. If too 

much pressure is applied the motor will be overloaded 

causing the disc to slow resulting in inefficient cutting and 

possible damage to the motor.

• 

When operating the cut off saw, use safety equipment 

including safety goggles or shield, ear protection, dust 

mask and protective clothing including safety gloves.

WARNING.

 Before connecting a tool to a power source 

(mains switch power point receptacle, outlet, etc.) be sure 

that the voltage supply is the same as that specified on the 

nameplate of the tool. A power source with a voltage greater 

than that specified for the tool can result in serious injury to 

the user, as well as damage to the tool. If in doubt, do not 

plug in the tool. Using a power source with a voltage less 

than the nameplate rating is harmful to the motor.
The tool must be used only for its prescribed purpose. 

Any use other than those mentioned in this Manual will 

be considered a case of misuse. The user and not the 

manufacturer shall be liable for any damage or injury 

resulting from such cases of misuse. The manufacturer shall 

not be liable for any changes made to the tool nor for any 

damage resulting from such changes.

Summary of Contents for P3059

Page 1: ...Black Cyan Magenta Yellow Code P3059 Date 110328 Edition 07 Op MJF 2400W 355mm CUT OFF SAW INSTRUCTION MANUAL P3059 ...

Page 2: ...r product 7 Overview 8 Attaching the vice handle 8 Adjusting the vice 8 Adjusting the cutting angle 9 Adjusting the fence 9 Turning on and off 9 Replacing a cut off disc 10 Depth stop 11 Operation 11 Some helpful tips when using the chop saw 11 Mounting the chop saw to the bench top 12 Maintenance 12 Cleaning 12 General inspection 12 2 CONTENTS Warranty Power Tools For full details please visit us...

Page 3: ...posing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way 3 Description of symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear eye protection Wear breathing protection Double insulated for ...

Page 4: ... tools or attachments to do the job best handled by a heavier duty tool Never use a tool for a purpose for which it was not intended 7 Dress correctly Do not wear loose clothing or jewellery They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering 8 Use safety accessories Safety glasses and ea...

Page 5: ...d When the disc is installed stand to one side out of line with the disc and run the tool for at least a minute to make sure that it is not faulty Always stay out of line of the disc when using the saw Do not use a cut off disc marked with a lower RPM than that of the no load speed shown on the rating plate of the tool Check that the mains voltage matches that given on the rating plate before plug...

Page 6: ... 2 6mm Hex key 3 Vise handle 4 Screw spring washer and flat washer for vise handle 5 355mm Cut off disc fitted 6 Rubber feet x4 7 Instruction manual Unpacking Due to modern mass production techniques it is unlikely that your 909 Power Tool is faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failur...

Page 7: ...ield 8 Base 9 Rubber foot 10 Vise lock release lever 11 Vise handle 12 Vise 13 Fence 14 Carry handle 15 Lock down knob 16 Depth stop 17 8mm Hex key 18 6mm Hex key Know your product Before using the saw familiarise yourself with all the operating features and safety requirements 7 17 13 6 7 8 11 10 12 4 9 3 1 5 16 15 2 14 18 ...

Page 8: ... The vise can be adjusted quickly by pushing on the vise handle forward or backward by dis engaging the vise lock and sliding the vise back 1 Place your workpiece in between the fence and vise 2 The vise can be moved quickly forward by pushing the vise handle forward Fig D To move the vise backward open quickly lift the vise lock backward to disengage the thread Fig E The vise can be moved backwar...

Page 9: ...osen and remove the two hex bolts securing the fence using the 8mm hex key supplied Fig I 4 Move the fence backwards or forwards to one of the other two fixing positions 5 Tighten the 2 hex bolts to secure the fence in position CAUTION Narrow workpieces may not be secured safely when using the two wider interval settings Note When the rear fence is placed in a new position ensure the flat washer i...

Page 10: ...otter is the printed surface on the front of the disc 7 Replace the outer flange washer and lock bolt Tighten the bolt in a clockwise direction 8 Turn the new disc by hand ensuring that it rotates fully and does not wobble unduly 9 Replace the front spark shield by locating the centre pivot section of the spark shield into the raised centre section of the upper disc guard Fig Q Note You need to lo...

Page 11: ...to cut its way through the workpiece without undue force Fig U 7 Once the cut is finished raise the arm to clear the disc from the workpiece release the trigger and the cut off saw will stop Please note that the disc will continue to turn for a few revolutions even though the saw is switched off Keep your hands well away from the moving disc Some helpful tips when using the chop saw Disc selection...

Page 12: ...g V With the front hole the bolt needs to pass through the base from the top of the saw and then through the bench top The rear bolt needs to pass through the bench top and then screw into the chop saw base The thread for the rear is a 10mm x 1 5mm thread Maintenance WARNING Always ensure that the tool is switched off and the plug is removed from the power point before making and adjustments or ma...

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