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15

Checking the engine oil

The motor of this generator is not filled with oil when unpacked.
Prior to starting the motor ensure the crank case is filled with 

SAE #30 4 stroke oil.
Damage to the motor is not covered under warranty if the 

motor is run with insufficient oil.
1. Before checking or refilling oil, be sure the generator is 

put on a stable and level surface, ensuring the engine has 

been switched OFF.

2. Remove the oil filler cap (7) by rotating the cap anti-

clockwise and inspect to see the oil level. 

3. Always fill the motor with 

oil to the point where the 

oil is just overflowing 

from the filling neck.

  Do Not start the 

generator when the oil is 

near the low level mark.

  Check and fill before 

each use.

Note. Do not screw in the oil filler cap (7) when checking 

oil level, simply insert and pull the cap straight out.

4. If the oil is contaminated or has discoloured, ensure you 

change the oil. Refer to the 

‘Engine oil replacement’

 

section for instructions.

Note.

 This motor is fitted with a low oil sensor. If the oil level 

is too low the motor will stop operating or the motor will 

not start. It is advised to check the oil level each time the 

generator is used.

Battery start connection  

(electric start models only)

When unpacked, this generator is not fully connected to the 

starting battery (22) and will require the negative wire to be 

connected to the battery as follows.

1. Check the Red positive wire is connected to the battery 

terminal and the insulating cover is fully pulled over the 

terminal.

2. Remove the nut and bolt from the negative terminal.
3. Refit the bolt through the negative terminal and with the 

insulation cap pulled bag on the black wire, fit the eyelet 

of the black negative wire on the bolt through the negative 

terminal.

4. Fit the nut on the bolt 

through the negative 

terminal and secure firmly. 

Recheck the connections 

ensuring the red wire has 

been fitted to the + terminal 

in the factory and the 

black wire which has just 

been connected is to the 

- terminal.

5. Refit the insulation cover on 

the black wire to completely 

cover the terminal. Also 

recheck the red termination 

and ensure the cover is 

fully fitted.

Note.

 The charge from the 

battery will vary and may 

not be sufficient to start the 

generator. If this is the case, 

start the generator manually 

as descried in the section, 

“Starting the generator 

manually”. The battery will 

charge while the generator is 

operating.

Oil filler cap (oil gauge)

Upper level

Low level

A

B

C

D

Summary of Contents for G1100KU

Page 1: ...Black Cyan Magenta Yellow Code 909 AVR IM Date 101220 Edition 09 Op DCR INSTRUCTION MANUAL G1100KU A2300 G2300KU G3800KU G6000KU AVR PETROL GENERATOR RANGE...

Page 2: ...s for 13 Preparing the generator 14 Checking the engine fuel 14 Checking the engine oil 15 Battery start connection electric start models only 15 Starting the engine with key start electric start mode...

Page 3: ...Wear breathing protection Conforms to relevant standards for electromagnetic compatibility Introduction Your new 909 power tool will more than satisfy your expectations It has been manufactured under...

Page 4: ...battery charge battery charge battery charge battery charge battery charge output Max 5 A output Max 5 A output Max 5 A output Max 5 A output Max 5 A USB output 5V Max 1 Amp 5V Max 1 Amp 5V Max 1 Amp...

Page 5: ...r use reduces the risk of electric shock Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the i...

Page 6: ...s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sha...

Page 7: ...charge conductive surfaces in contact with the generator Place generator on low conductivity surface such as a concrete slab ALWAYS operate generator a minimum of 2 meters from any conductive surface...

Page 8: ...ngine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire Never attempt to speed up the en...

Page 9: ...rator in clean dry well ventilated area Never operate unit in enclosed areas such as garages basements storage sheds or in any location occupied by humans or animals Keep children pets and others away...

Page 10: ...ng operation These parts are covered by guarding to prevent injury Never operate generator with guarding or cover plates removed Avoid wearing loose fitting clothing or jewellery which could be caught...

Page 11: ...nce Ensure the generator has oil Before commencing the generator ensure that the unit has been filled with SAE 30 4 stroke oil Never fill fuel tank indoors Never fill fuel tank when engine is running...

Page 12: ...0 DC appliance socket 11 USB power outlet 12a Electric start key start 12b Non electric start model engine start switch 13 Air filter cover 14 Choke lever 15 Spark plug 16 Fuel drain 17 Muffler 18 Exh...

Page 13: ...n electronic or sensitive equipment like computers televisions and similar devices This also includes caravans which have built in electronic inverter equipment G1100KU A2300 G2300KU G3800KU G6000KU L...

Page 14: ...Preparing the generator It is important to check the generator before you commence operating the unit IMPORTANT Ensure that the engine is fully filled with oil When leaving the factory this generator...

Page 15: ...l level each time the generator is used Battery start connection electric start models only When unpacked this generator is not fully connected to the starting battery 22 and will require the negative...

Page 16: ...Pull the choke loop outward 4 Turn the key start ignition 12a clockwise to the START position Fig G Note When the motor is started for the very first time it may require a number of attempts to start...

Page 17: ...ver 14 back to the run position refer point 6 above Stopping the engine 1 Before stopping ensure that no electrical apparatus is connected to the generator 2 Turn the key start ignition 12a to the OFF...

Page 18: ...in the case of a some failed appliances and assisting to protect people against an electric shock Safety switch tripping If the circuit breaker 4 has tripped and cuts off the power it may be due to su...

Page 19: ...to reset Note The 12V appliance socket can also be used with the 240V AC outlets being used To use the battery charging outlet The generator is fitted with a socket outlet specifically for connection...

Page 20: ...attery was originally in a low level of charge the battery will take many hours to recharge fully The time frame will depend on the size of the battery As a guide a standard car battery of around 480C...

Page 21: ...the Appliance plug connected to the appliance socket in the generator is fitted with a fuse Using the lead acid car battery as the power source the following ratings should not be exceeded 12V applian...

Page 22: ...used for 4 hours run the generator for 1 hour at around 75 of rating This is only required if the generator has been used for less than 50 or rated load If the generator is being used for solely char...

Page 23: ...ace if necessary Valve clearance Check and adjust when engine is cold Fuel line Check fuel hose for crack or damage Replace if necessary Exhaust system Check for leakage Retighten or replace gasket if...

Page 24: ...6DC Bosch Model G1100KU W7RBC Bosch RL87BC Champion BPR7HS NGK Engine oil replacement 1 Place the generator on a level surface and warm up the engine for several minutes The stop the engine 2 Remove o...

Page 25: ...inlet side of the fuel valve 20 inside the tank This tap extension fuel filter 24 prevents any dirt in the fuel from entering the fuel system The procedure for removing this filter in order to replac...

Page 26: ...here are no leaks between the tap and the tank and with the fuel tap turned on ensure there are no leaks where the fuel hose is fitted to the outlet of the tap Cleaning 1 Keep your machine clean The o...

Page 27: ...en fuel shut off valve 7 Unit loaded during start up 7 Remove load from unit 8 Spark plug wire loose 8 Attach wire to spark plug No electrical output 1 Faulty receptacle 1 Have service centre replace...

Page 28: ...loaded 1 Reduce load 2 Insufficient ventilation 2 Move to adequate supply of fresh air No DC Output 1 DC circuit overloaded 1a Remove DC load and reset cut out after 5 min 1b If Battery charging check...

Page 29: ......

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