Winco DE50F4 Installation And Operator'S Manual Download

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INSTALLATION AND

OPERATORS MANUAL

DE50F4

GENERATOR

COPY YOUR MODEL AND SERIAL NUMBER HERE

No other WINCO generator has the same serial number as yours.

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MODEL __________________________________________________

SERIAL NUMBER _________________________________________

PURCHASE DATE _________________________________________

DEALER NAME ___________________________________________

DEALER PHONE # ________________________________________

www.wincogen.com

Summary of Contents for DE50F4

Page 1: ...ed to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE _________________________________________ DEALER NAME ___________________________________________ DEALER PHONE ________________________________________ www wincogen com ...

Page 2: ...TER CLEANING RADIATOR REPLACING BLOW BY FILTER STORAGE TROUBLE SHOOTING TABLES 18 MAINTENANCE SCHEDULE ENGINE CODES 19 WIRING SIZE TABLE 25 ENGINE HARNESS 26 DSE7310 WIRING DIAGRAM 27 WIRING DIAGRAMS 28 CA EMISSION CONTROL WARRANTY 29 US ENVIRONMENTAL WARRANTY 30 REVALIDATION OF WARRANTY 31 LIMITED WARRANTY 32 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be follo...

Page 3: ...e and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate E Store fuel only in an approved container and only i...

Page 4: ... 346 600 3 PH 0 8 47 000 60 58 43 200 54 52 ENGINE Model FPT F5 C Starting System 12 Volt Fuel Consumption full load 4 16 Gal hr Fuel ASTM D 975 2D Oil Type See Lubrication section in this manual Oil Capacity 10 Quarts Cooling System 50 50 mix See engine manual for additional fuel types and specifications GENERATOR RESISTANCE all value at 22 C Model Stamford UCI224E Winding Group 311 Rotor 0 69 Ω ...

Page 5: ...late information recorded inside the front cover of this manual for future reference and for identification whenever requesting field or factory assistance Primary fields needed for assistance are complete model number and serial number ENGINE This manual covers specific operation of the combined engine generator set The basic engine information provided in this manual is not suitable for all oper...

Page 6: ...tems shipped loose for on site installation f Optional accessories 3 Remove main frame hold down bolts 4 Unit can now be lifted from shipping rails LIFTING THE GENERATOR SET NOTICE PERSONAL INJURY To prevent injury to persons or equipment observe the following guidelines when lifting the generator CAUTION Do not attempt to lift the generator set by the means of the lifting eyes on the engine or ge...

Page 7: ...teriorate and the unit mountings will come loose These units must be mounted to a steel or concrete base VENTILATION REQUIREMENTS WARNING EQUIPMENT DAMAGE It is the installer s responsibility to ensure that there is sufficient cooling air available to prevent the engine and generator from over heating Damage caused by overheating is not covered by warranty Providing proper air movement during your...

Page 8: ... fuel inlet pump If your fuel supply is lower than 3 feet you may have to install an additional lift pump to bring the fuel up to the mechanical fuel pump on the engine The information in this manual is offered to assist you in providing the proper fuel for your engine However this information is only provided to inform you of the engine s requirements and assist in making you aware of the decisio...

Page 9: ...Y INSTALLED GENERATORS This WINCO portable generator ships with a bonded neutral NFPA 70 refers to this as a separately derived system When connecting it to a building a transfer switch specifically designed for GFCI and bonded neutral generators is required or the ground or the neutral to ground bond must be broken and the panel relabeled TRANSFER SWITCH NOTICE For full service switching of the e...

Page 10: ... new switch s The switches must be wired in series for proper function Test each e stop after wiring to ensure they function properly SERIAL COMMUNICATION DSE provides a series of remote accessories that can help provide useful information to operators These accessories communicate over the DSE Net Terminal blocks are wired to the distribution panel to aid in installation Follow the instructions i...

Page 11: ...orten the service life of the battery Never fill the battery above the fill line Over filling above the upper level line may cause the electrolyte to overflow resulting in corrosion to the engine or nearby parts Immediately wash off any spilled electrolyte following the procedure above NOTE Always make sure that a new battery is fully charged before installing it on a generator set Failure to do s...

Page 12: ... ACEA E6 E9 15 ppm Premium 10W 40 Semi Synthetic API CJ 4 ACEA E6 E9 15 ppm Cold Climate 5W 30 Synthetic API CJ 4 ACEA E6 E9 15 ppm Not Authorized Monograde CAUTION PERSONAL INJURY Only check oil when the engine is not running and is at a low temperature in order to avoid the risk of burns 1 Remove the dipstick 1 and ensure the oil level is between the Min and Max limits 2 If it is difficult to as...

Page 13: ... DSE 7310 will start the cranking cycle 10 seconds on and 10 seconds off Note Wire 93 is energized to turn on the glow plugs for 15 seconds first and then the starter and fuel solenoid are engaged If the engine fails to start during this cranking period the starter motor is disengaged and goes into a rest mode after which a second attempt is made to start the engine Should this sequence continue t...

Page 14: ... in the exhaust pipes turbo and exhaust valves To avoid wet stacking the operating temperatures must be kept high enough The best way to do this is to ensure that the generator set has adequate load during operation If the engine is cold at start up run it for 2 5 minutes and then load the generator Idling longer than this is more likely to damage the engine than extend its life If the generator a...

Page 15: ... of oil does not exceed the MAX limit 7 Insert the dipstick and close the lubricant filler cap 1 8 Dispose of oil in accordance to local codes DO NOT dispose or allow oil to seep into the ground or sewer systems doing so will cause environmental damage CHANGING OIL FILTER The filter must be replaced when the lubricant oil is changed Only use filters with a filtering degree equal to the original fi...

Page 16: ...lecting liquids under the pre filter 2 2 Unscrew the plug 1 located at the bottom of the filter 3 Drain the fluid until only fuel comes out 4 Fully hand tighten the plug 5 Dispose of liquid in accordance to local codes DO NOT dispose or allow liquid to seep into the ground or sewer systems doing so will cause environmental damage CLEANING RADIATOR The surfaces of the radiator come into contact wit...

Page 17: ...tective oil in a quantity of approx 130 g 10 g per liter of displacement in the turbocharger intake inlet during the engine turning operation described in the previous paragraph 6 Close all of the engine s intake discharge ventilation and bleeding holes with plugs or seal them with adhesive tape 7 Drain the residual 30 M protective oil from the sump which can be used for an additional 2 preparatio...

Page 18: ...efective DSE 7310 Defective key switch Loose or dirty battery terminals Defective starter Defective start solenoid Locked up engine genset Defective engine harness Improper battery voltage to start solenoid fuel pump or fuel solenoid Engine cranks but will not start Improper fuel delivery to the unit Fuel supply shut off Fuel tank empty Air in the fuel system Engine fuel solenoid has not opened De...

Page 19: ... signal range check is performed on the signal Sensor is inside ECU 6C 3 108 4 Environmental pressure sensor is available and connected via hardware to the ECM Pressure is obtained through Analogic to Digital Converter and transformed to a physical value in EnvP_pSens A signal range check is performed on the signal Sensor is inside ECU 6C 4 110 3 Electrical Signal range check of Coolant temperatur...

Page 20: ... switch input For the idle shut down a state machine is used The state in which the state machine is at the moment is shown in the message CoEng_stIdlShDwnStM_mp Assuming the conditions to enable the engine shut off then the engine will shut down after a countdown timer The status signal indicates when the countdown timer is below a timer calibrated CoEng_stIdlShDwnStM_mp 1 252 1F 623 6 The Power ...

Page 21: ... trigger appropriate substitute reaction The behavior pattern describes in a bit mask different detected problem overcurrent command collision RAM error short circuit when the expected combination of errors is detected measured and reference pattern are matching a failure is detected 28E 5 654 6 Hardware errors in the injectors and respective ECM power stages are investigated Diagnostic procedure ...

Page 22: ...hardware connected sensor The raw voltage signal is acquired in the message Exh_uRawPTrbnUs This signal is checked for the Signal Range Errors and then transformed into physical value Exh_pSensPTrbnUs 4B9 3 1209 4 The turbine upstream pressure is acquired via hardware connected sensor The raw voltage signal is acquired in the message Exh_uRawPTrbnUs This signal is checked for the Signal Range Erro...

Page 23: ...s the LowLevel Chipdriver for the Powerstage Chips R2S25200kfp The R2S25200 is a chip with 18 powerstages and an additional module for the monitoring of the ECU internal 5V Supply Voltage It is possible to configure max 4 R2S2 B18 C 2840 14 Calibrated parameters for baud rate cannot be read from EEPROM B18 E 2880 2 A range and plausibility check for the value of PTO switch are performed The source...

Page 24: ...rcuit is monitored separately A plausibility check is made in case a failure Short circuit to Battery SCB or Short circuit to Ground SCG is detected Therefore the switch Low side in case of SCB High side in case of SCG is closed If the Short Circuit failure disappears it is cleared and the Overload failure activated 152B 6 5419 7 The Throttle Valve actuator gives a feedback with a position sensor ...

Page 25: ... THHW THW 2 XHH XHHW XHHW 2 ZW 2 SIZE AWG OR KCMIL Wire Type RHW THHW THW THWN XHHW USE Wire Type TBS SA SIS THHN THW 2 THWN 2 RHH RHW 2 USE 2 XHH XHHW XHHW 2 ZW 2 50 65 85 100 115 130 150 175 200 230 255 285 310 335 380 420 460 475 490 520 545 590 625 650 655 55 75 95 115 130 145 170 195 225 260 290 320 350 380 430 475 520 535 555 585 615 665 705 735 750 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 40...

Page 26: ...26 OPM 143 E ENGINE HARNESS ...

Page 27: ...5 7 50 1 2 6 211 725 211 725 66 86 86 86 86 86 36 1 2 8 1387 20021 6 5 1 1 6 5 1 1 1 1 1 36 32 5 6 7 66 0 5 1 6723 6 7 66 8 6 7 21 6 7 9 5 92 7 8670 17 5 267 7 9 5 ƺ 1 855 17 66 7 50 1 2 803 56 6 2 1 29 25 2 7 5 255 6321 1 7 50 1 6 2 22 17 02 8 25 1 7 6 7 5 9 6 216 5 9 51 6 5 37 21 7 33 3 25 1 5 83 7 7 5 3 27 5 6 33 25 1 3 57 5 83 7 5 21 21752 5 8 72 5 1 335 7 7 8 1 1 21752 5 7 7 7 5 1 02 3 57 7 6...

Page 28: ...28 OPM 143 E THREE PHASE AC WIRE HIGH AND LOW WYE THREE PHASE AC WIRING DELTA SINGLE PHASE 311 WINDING WIRING DIAGRAMS ...

Page 29: ...or for your failure to ensure the performance of all scheduled maintenance As the off road engine owner you should however be aware that FPT Industrial S p A may deny your warranty coverage if your off road engine or part has failed due to abuse neglect improper maintenance or unapproved modifications Your engine is designed to operate on diesel only Use of any other fuel may result in your engine...

Page 30: ...ll the required maintenance listed in the Owner s Manual FPT Industrial S p A will not deny an emission warranty claim solely because no record of maintenance exists however a claim may be denied if failure to perform maintenance resulted in the failure of the warranty part It is recommended that replacement parts used for maintenance or repairs be FPT Industrial S p A service parats to maintain t...

Page 31: ...ation and or contamination 5 Fill the cooling system with coolant If not installed in an application the cooling system connections at the thermostat housing and the water pump must remain dry and closed to limit environmental exposure and or corrosion 6 The engine must be pre oiled before start up see lubrication section for lubrication specifications This involves cranking the engine for one 1 m...

Page 32: ...roduct that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR OTHERWISE CREATED UNDER THE UNIFORM COMMERCIAL CODE INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY O...

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