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4) Power tool use and care
a) Do not force the power tool. Use the correct power 

tool for your application.

 The correct power tool will 

do the job better and safer at the rate for which it was 

designed.

b) Do not use the power tool if the switch does not turn 

it on and off.

 Any power tool that cannot be controlled 

with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or 

the battery pack from the power tool before making 

any adjustments, changing accessories, or storing 

power tools.

 Such preventive safety measures reduce 

the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children 

and do not allow persons unfamiliar with the power 

tool or these instructions to operate the power tool.

 

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or 

binding of moving parts, breakage of parts and any 

other condition that may affect the power tool’s 

operation. If damaged, have the power tool repaired 

before use.

 Many accidents are caused by poorly 

maintained power tools.

f ) Keep cutting tools sharp and clean.

 Properly 

maintained cutting tools with sharp cutting edges are  

less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. 

in accordance with these instructions, taking into 

account the working conditions and the work to be 

performed.

 Use of the power tool for operations different 

from those intended could result in a hazardous situation.

h) This appliance is not intended for use by persons 

(including children) with reduced physical, sensory 

or mental capabilities, or lack of experience and 

knowledge, 

unless they have been given supervision or 

instruction concerning use of the appliance by a person 

responsible for their safety.

i) Children should be supervised to ensure that they do 

not play with the appliance.

5) Service
a) Have your power tool serviced by a qualified repair 

person using only identical replacement parts.

 This 

will ensure that the safety of the power tool is maintained.

b) If the supply cord is damaged, it must be replaced by 

the manufacturer,

 its service agent or similarly qualified 

persons in order to avoid a hazard.

Additional safety rules for band saws

   Ensure that the lighting is adequate.

   Keep the area free of tripping hazards.

   Do not let anyone under 18 years operate this saw.

   Always stand to one side when operating the saw. 

   Never use a cracked or distorted saw blade. Only use  

sharp blades.

   When cutting round wood, use clamps that prevent the  

work piece from turning on the table.

   Never use your hands to remove sawdust, chips or waste 

close by the saw blade.

   Use only blades as recommended. 

    Rags, cloths, cord, string and the like should never be left 

around the work area.

   Avoid cutting nails. Inspect the workpiece and remove all 

nails and other foreign objects before beginning sawing.

   Support the work properly.

   Never reach over the blade to remove waste or off cuts.

    Do not attempt to free a jammed blade before first 

switching off the machine.

   Do not slow or stop a blade with a piece of wood. Let the 

blade come to rest naturally.

   If you are interrupted when operating the saw, complete 

the process and switch off before looking up.

   Periodically check that all nuts, bolts and other fixings are 

properly tightened.

Summary of Contents for BS9

Page 1: ...INSTRUCTION MANUAL BS9 230mm 9 BAND SAW ...

Page 2: ...a workbench 9 Upper blade guide adjustment 9 Thrust bearing adjustment 9 Lower blade guide adjustment 10 Thrust bearing adjustment 10 Housing doors 11 Adjusting the rip fence 11 Adjusting the mitre gauge 11 Adjusting the bevel angle 11 Adjusting the saw blade tension 12 Adjusting the blade tracking 12 Dust collector connection 12 Turning on and off 13 Turning the LED lights on and off 13 Removing ...

Page 3: ...will more than satisfy your expectations It has been manufactured under stringent 909 Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new 909 Power Tool Take special care to heed the Cauti...

Page 4: ...rease the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A mo...

Page 5: ...use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety i Children should be supervised to ensure that they do not play with the appliance 5 Service a Have your power tool serviced by a qualified repair pe...

Page 6: ...h Supplied Assembly time The BS9 band saw will take approximately 10 minutes to assemble Know your product 1 On Off switch 2 Power On indicator 3 Work light on off switch 4 Work light 5 Base 6 Housing door 7 Lower housing door lock 8 Upper housing door lock 9 Work table 10 Work table trunnion 11 Table insert 12 Table angle locking knob 13 Table angle adjustment knob 14 Table angle adjustable screw...

Page 7: ...7 1 1 4 8 5 9 6 30 16 12 13 22 21 26 32 31 24 10 7 2 11 18 17 27 28 15 27 3 10 23 25 29 33 20 19 14 ...

Page 8: ...r to use 1 Place the work table on the table trunnion 10 by threading the saw blade through the slot in the table 2 Secure the work table to the table trunnion using the four hex bolts and star washers i CAUTION Make sure the screws are tightened securely to ensure they do not loosen in use 3 Place the table bracket h onto the front of the work table Place the washer over the hex screw and feed th...

Page 9: ...ainst the workpiece maximum distance 3mm 3 To adjust the height of the upper blade guide first release the blade guide height adjustment lock 18 by turning approx 1 turn in an anti clockwise direction and then rotate the blade guide height adjustment knob 17 Rotate in a clockwise direction to move the blade guide up rotate in an anti clockwise direction to move the blade guide down After adjustmen...

Page 10: ...open before the thrust bearing locking screw and guide pins can be adjusted This helps give better access to the adjustment screws Thrust bearing adjustment 1 To adjust the thrust bearing loosen the thrust bearing locking screw using the 3mm hex key supplied It is easier to access the thrust bearing screw if the work table is placed on a 45 angle 2 Adjust the thrust bearing position until it is 0 ...

Page 11: ... at the same width 1 Adjust the rip fence to the required width and secure it in position using the rip fence locking handle 26 2 The rip fence can be positioned on both sides of the blade 3 Ensure that the fence rests against the wood along its entire length to give a consistent parallel cut Adjusting the mitre gauge 1 The mitre gauge is used to help support the workpiece and can be adjusted when...

Page 12: ...lade should flex no more than 2mm to 3mm 5 Correct the tension if necessary Adjusting the blade tracking WARNING Always ensure that the saw is switched off and unplugged from the power supply before making any adjustments The blade tracking adjustment knob is used to adjust the upper band saw wheel to have the blade run centrally on the rubber tyres of the band saw wheels 1 Loosen the blade tracki...

Page 13: ...e work area and cutting line 1 To turn the worklight on press the light on off switch 3 2 To turn the worklight off press the light on off switch one more time 3 Adjust the work light to the most convenient position for the task being undertaken Removing and installing band saw blades WARNING Always ensure that the saw is switched off and unplugged from the power supply before making any adjustmen...

Page 14: ...o the ON position 4 To begin the cut guide the wood into the moving saw blade 5 Use only enough pressure to keep the saw cutting Do not force the cutting allow the blade and the saw to do the work 6 When cutting on a bevel angle ensure that the rip fence is located on the right hand side of the blade 7 When cutting rod use a jig or fixture to prevent the workpiece from turning 8 When cutting board...

Page 15: ...ck front door ensure it is fully closed and locked Blade does not reach full speed Extension cord too long or undersized Use extension cord heavy enough to carry the current Tool is overheating Turn off the tool and let it cool down to room temperature Inspect and clean the ventilation slots Blade not running straight Loose blade Check to see that the blade is tightened on the wheels adjust the bl...

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