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Page 6

Uni Instructions

A Battery Condition Meter can easily be fitted between pin A of the connector and pin d (green wire to pot) as
shown left, below.

If you want the ignition switch also to
disconnect the pot, then the pot’s max
connection can be connected from the
battery positive, via the ignition switch as
shown far right. In this case you will
certainly need to re-adjust the gain
preset.

Note that a resistor (10K with a 10K pot
but not critical as you adjust the gain
control) should now fitted in the white
wire to the top of the pot.. If this resistor
is not fitted, the pot fault detection circuit
in the controller will not operate properly
and  the controller may go to full speed if
the pot or wiring becomes faulty.

When wiring like this, you will have to
adjust the Gain control so that full speed
is reached at full pot rotation.

Battery Condition Indicator

Internal connector

A 4 pin connector is supplied on the circuit board:
bare board controllers are supplied with a mating
connector, shown below.

This is an Insulation Displacement Connector (IDC):
do not strip the insulation from the wires, simply
push them into the top part of the open connector
from the ‘knobbly’ side, and squeeze it closed in a
vice or with suitable parallel action pliers.

The mating connector supplied is suitable only for the
correct size of wire.
Acceptable wire sizes are: 

7 stranded 0.22-0.25mm²
Equivalent 24 AWG (7/32 AWG)

As you squeeze the connector closed, the tines of the
contacts bite through the insulation to make contact
with the conductors. Wire which is too thin will not
make contact. Wire which is too thick will damage
the tines.

You can re-open a closed connector by gently
moving the tabs at the sides of the top cover outwards
to disengage the latches while lifting the cover
slightly, one side at a time.

The pin letters show how the pins mate with the
‘features’ diagram.

White

White

Max

Min

Green - min

Blue - wiper

Red - max

Red - not used

Yellow - batt

Yellow - batt

Max

Min

Green - min

Blue - wiper

A

A

B

B

C

C

D

D

Green

Green

Yellow

Yellow

Blue

Blue

Red

White

1

Closed

D C B A

D C B A

Open

Summary of Contents for Uni Series

Page 1: ...trol applications They are used extensively by hobbyists and industry Amongst other applications our controllers have been successfully used in the following Camera dollies Caravan shifters Carnival floats Conveyors Electric boats Electric bicycles Electric wheelbarrows Factory stores vehicles Floor cleaning machines Golf caddies Kiddie cars Miniature railways 3 5 and 7 gauge Mountain rescue vehic...

Page 2: ...lso suggest you fit a motor suppression capacitor A 10n ceramic across the motor brushes as close to the motor as possible can greatly increase system reliability Some motors are available with this capacitor fitted as a manufacturing option Safety It is normal practise on passenger carrying vehicles to include some means of disconnecting the battery or motor in an emergency This is normally to gu...

Page 3: ...l speed adjustable Output current max typ 115 amps 100 amps regen 1 minute rating 85 amps without additional heatsink 2 minute rating 45 amps without additional heatsink continuous 30 amps or more heatsink dependant voltage drop at 20a 130mV Overheat current 25 amps typical Overheat temperature 95 C on heatsink Switching frequency 20kHz approximately Acceleration time 330mSec to 7 Sec adjustable D...

Page 4: ...inium or even copper Make sure the controller cannot get wet normally when mounted as shown and correctly covered water cannot get onto the circuit board and water on the base will do no harm Make sure water cannot run down the wires into the controller Heatsink mounting holes are tapped M3 and spaced at 25 4mm 1 The integral heatsink is isolated Mounting Connections The diagram shows the simplest...

Page 5: ...ections Controls The only external control the UNI needs is a speed pot shown in the diagram below left There are other controls that you may add if you wish The Uni turns itself off automatically when you turn the speed to zero so you can fit an on off switch in series with the red wire as shown in the diagram below right Opening this will remove the voltage from the pot so the controller will ru...

Page 6: ...d bare board controllers are supplied with a mating connector shown below This is an Insulation Displacement Connector IDC do not strip the insulation from the wires simply push them into the top part of the open connector from the knobbly side and squeeze it closed in a vice or with suitable parallel action pliers The mating connector supplied is suitable only for the correct size of wire Accepta...

Page 7: ...ng above Important use an insulated screwdriver when making adjustments the metal centres of the adjustments are live to the internal circuitry If a non insulated screwdriver touches anything other than a preset the circuit can be damaged Gain Adjust this so that at maximum required pot rotation the controller just reaches full speed This is easiest to do with the motor unloaded i e with the wheel...

Page 8: ...ically adjusts However running the controllers at full current will cause speedy heating However at some temperature well above 100 C the MOSFETs will become unsafe so we suggest that during initial use you keep a note of the heatsink temperature and if it becomes much too hot to touch take appropriate steps either by mounting the Uni onto additional heatsinking or better still fit a higher rated ...

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