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Prior to installation and use of this equipment, record the product identi

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 cation information from the ID label in the 

Inspection and Maintenance Log (Table 2) at the back of this manual.

PRODUCT DESCRIPTION:

Figure 1 illustrates the Flexiguard

®

 Counterweight Trailer Fall Arrest System. The Counterweight Trailer Fall Arrest System is 

a vehicle towed fall protection systems with overhead anchorage connections for two people. They are intended for use as 

anchorage in a Personal Fall Arrest System (PFAS). 

Figure 2 illustrates components of the Counterweight Trailer. See Table 1 for Component Speci

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 cations. The system is comprised 

of two Boom Arms (A) Anchorage Connection Points (B) mounted on an Adjustable Mast (C) extending from a Counterweighted 

Trailer (D). The base of the Adjustable Mast has a Hand Crank Chain Drive (E) to adjust the height of the Mast. The 

Counterweighted Trailer is equipped with a Lunette (Pintle) Ring (F) or Ball Coupler for towing behind a vehicle with an SAE Class 

4 Hitch. Leveling Jacks (G) and a Tongue Jack (H) are used with an onboard Slope Indicator (I) to stabilize and level the system. 

Table 1  –  Speci

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 cations

System Speci

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 cations:

Capacity

:

One SRL per each Boom Arm Shock Absorbing Anchorage Point.

1 Person per SRL with a combined weight (clothing, tools, etc.) less than or equal to 310 lbs (141 kg).

Tow Vehicle:

The Tow Vehicle and Hitch Receiver must be properly equipped to handle the System Speci

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 cations (System Weight, Tongue 

Weight, etc.).

Anchorage:

Structure supporting the Counterweight Trailer Fall Arrest System must withstand a 7,000 lb (31 kN) vertical load.

Anchor Height:

Adjustable Mast allows for 12.75 ft - 20.5 ft (3.88 m - 6.25 m) Anchor Height.

Offset:

3.9 ft (1.19 m)

Total System 

Weight:

Approximately 5,700 lb. (2,585 kg) with Concrete

System Tongue 

Weight

Approximately 570 lb (259 kg)

Component Speci

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 cations:

 Figure 2 

Reference

Component

Materials

Note:

A

Head Assembly and Boom Arms

Steel

Maximum Capacity: 1 person up to 310 lbs 

(141 kg) including clothes, tools, etc. per Boom 

Arm and Anchorage Connection Point

B

Anchorage Connection Points

Alloy Steel

C

Adjustable Mast

Aluminum and Steel

D

Counterweighted Trailer

Frame - Steel

Drawbar - Steel

Counterweight - 0.75 yds of 

4,000 psi Concrete

Dry Trailer Weight: 1,197 lb (542.95 kg)

Dry Tongue Weight: 154 lb (69.85 kg)

Weight with Concrete: 4,097 lb (1,858.37 kg)

Electrical System: 12 Volt

Counterweight: 2,900 lb (1,315.42 kg)

E

Hand Crank Chain Drive

Crank - Steel

Base - Aluminum

Chain Cover - Steel

Chain - Steel

Gears - Steel

F

Lunette (Pintle) Ring or Ball Coupler

G

Leveling Jack

Steel

H

Tongue Jack

Steel

I

Slope Indicator

Plastic

1  Anchorage Connection Points:

 Each Anchorage Connection Point has been tested and veri

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 ed to a safety factor of 2:1 per OSHA.

Summary of Contents for FLEXIGUARD

Page 1: ... 3M 2017 FORM NO 5903620 REV B USER INSTRUCTION MANUAL FLEXIGUARD Counterweight Trailer Fall Arrest System 1 8530690 ...

Page 2: ......

Page 3: ...A A B C C C D E F G G H 4 6 1 4 137 8 cm 4 2 127 2 cm 6 11 3 4 212 7 cm 21 1 2 641 2 cm 2 10 1 4 87 1 cm 14 4 1 2 438 4 cm 17 7 1 4 536 6 cm 19 5 to 27 5 49 5 cm to 69 9 cm 13 3 1 4 404 7 cm 3 10 1 2 118 0 cm ...

Page 4: ...4 3 30 30 6 ft 1 82m 6 ft 1 82m 4 A 5 6 A B C D E F G A B C ...

Page 5: ...5 7 1 Qty 4 Torque 90 ft lbs 122 N m 2 Qty 10 Torque 90 ft lbs 122 N m 3 ...

Page 6: ...6 8 1 2 3 ...

Page 7: ...7 9 1 2 3 4 5 ...

Page 8: ...8 10 11 12 A A B C D D B C A A A D ...

Page 9: ...9 13 B A C 14 A B B B D D D ...

Page 10: ... in the event of arresting a fall Do not use this system if the lift winch brake wear indicator is pointing in the red under load while raising system See figure 2 Do not transport this system when in the raised position Secondary mast lock must be engaged during use Do not over extend the vertical mast assembly Over extension of the vertical mast assembly will cause serious damage to the height a...

Page 11: ...intain 100 tie off when transferring between anchor points on the system Use caution when installing using and moving the system as moving parts may create potential pinch points Ensure proper lockout tagout procedures have been followed when applicable Only connect fall protection subsystems to the designated anchorage connection point on the system When drilling holes for assembly or installatio...

Page 12: ...weight clothing tools etc less than or equal to 310 lbs 141 kg Tow Vehicle The Tow Vehicle and Hitch Receiver must be properly equipped to handle the System Specifications System Weight Tongue Weight etc Anchorage Structure supporting the Counterweight Trailer Fall Arrest System must withstand a 7 000 lb 31 kN vertical load Anchor Height Adjustable Mast allows for 12 75 ft 20 5 ft 3 88 m 6 25 m An...

Page 13: ... 2 4 HAZARDS Use of this equipment in areas with environmental hazards may require additional precautions to prevent injury to the user or damage to the equipment Hazards may include but are not limited to heat chemicals corrosive environments high voltage power lines explosive or toxic gases moving machinery sharp edges or overhead materials that may fall and contact the user or Personal Fall Arr...

Page 14: ...sure all connections are compatible in size shape and strength Do not use equipment that is not compatible Ensure all connectors are fully closed and locked 3M connectors snap hooks and carabiners are designed to be used only as specified in each product s user s instructions See Figure 6 for examples of inappropriate connections Do not connect snap hooks and carabiners A To a D ring to which anot...

Page 15: ...equipped with Forklift Channels for lifting into place on the Trailer 1 Hitch the system to the Tow Vehicle Hitch the Counterweight Trailer FAS to a tow vehicle with an adequately sized Hitch Receiver A Couple the Pintle Hitch on the Tow Vehicle to the Lunette Ring on the Trailer If needed adjust the height of the Lunette Ring by repositioning the Lunette Ring in the Channel Bracket on the Trailer...

Page 16: ...ed in the Inspection and Maintenance Log Table 2 Inspect all other components of the Fall Protection System per the frequencies and procedures defined in the manufacturer s instructions Some Flexiguard Fall Arrest Systems are equipped with a Radio Frequency Identification RFID Tag The RFID Tag can be used in conjunction with a Handheld Reading Device to simplify inspection and inventory control an...

Page 17: ...mps of grease at the indicated Grease Points D Hand Crank Chain Drive Figure 13 Inspect the Brake Wear Indicator A while lowering the Jib Boom If the Brake Wear Indicator is in the Red zone B remove the Drive Mechanism from service and contact the manufacturer Inspect fasteners on the Drive Mechanism to ensure they are tight Clean all Drive Chains monthly with a rag and solvent Once clean lubricat...

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Page 20: ... Shanghai 200051 P R China Phone 86 21 62539050 Fax 86 21 62539060 3MFallProtecton CN mmm com 3M com FallProtection U S PRODUCT WARRANTY LIMITED REMEDY AND LIMITATION OF LIABILITY WARRANTY THE FOLLOWING IS MADE IN LIEU OF ALL WARRANTIES OR CONDITIONS EXPRESS OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE Unless otherwise provided by...

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