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Table 2  –  Inspection and Maintenance Log

Inspection Date:

Inspected By:

Components:

Inspection:

User

Competent 

Person

or Certified 

Installer

Climb Assist/Fall Arrest 

(Figure 2)

Inspect the Climb Assist/Fall Arrest system for damage: Look for cracks, dents, or deformities. 

Look for bending or wear on the hooks, carabiners, wire rope clips, mast, counterweight, guy 

wire, and safety block.
Inspect the lifeline for cuts, kinks, burns, broken wires or strands, chemical damage, and 

severe abrasion. Replace the lifeline if there are six or more randomly distributed broken 

wires in one lay, or three or more broken wires in one strand in one lay. A “lay” of wire rope is 

the length of wire rope it takes for a strand (larger group of wires) to complete one revolution 

or twist along the rope.
Inspect the entire unit for corrosion.

Inspect the wire rope clips for tightness.

Inspect the energy absorber for activation, tearing, or damage.

 

Safety Block

Remove the four cover bolts and washers. Lift the drum from the housing and inspect the 

pawls and springs. Pawls should move freely. The springs should be tight.
Inspect the drum face of the safety block. Heavy grooves indicate a need for replacement. 

Inspect the drum bushings. Excessice play indicate a need for replacement.
Clean and reassemble the safety block. Lubricate pawl pivot holes with a good quality, low 

temperature silicone grease.
Inspect the bolts for tightness.

Ensure the safety block locks up when the lifeline is jerked sharply. Lockup should be positive 

with no slipping.

Mast

Inspect the mast for corrosion damage, bolt tightness, and operational pulleys.

Counterweight 

Brake Lever

(Figure 11)

Inspect the counterweight brake lever for wear. Replace if wear is over the wear mark. 

Replace the plastic cable guide when replacing the brake lever.

Labels (Figure 12)

Verify that all labels are securely attached and are legible.

PFAS and Other 

Equipment

Additional Personal Fall Arrest System (PFAS) equipment (harness, etc) that are used with 

the Climb Assist/Fall Arrest System should be installed and inspected per the manufacturer’s 

instructions.

Serial Number(s):

Date Purchased:

Model Number:

Date of First Use:

Corrective Action/Maintenance:

Approved By:
Date:

Corrective Action/Maintenance:

Approved By:
Date:

Corrective Action/Maintenance:

Approved By:
Date:

Corrective Action/Maintenance:

Approved By:
Date:

Corrective Action/Maintenance:

Approved By:
Date:

Corrective Action/Maintenance:

Approved By:
Date:

Corrective Action/Maintenance:

Approved By:
Date:

Corrective Action/Maintenance:

Approved By:
Date:

Corrective Action/Maintenance:

Approved By:
Date:

Corrective Action/Maintenance:

Approved By:
Date:

Summary of Contents for DBI SALA OSHA 1926.502(d)(12)

Page 1: ...3M 2019 OSHA 1926 502 d 12 OSHA 1926 502 d 16 iv OSHA 1926 502 d 16 ii OSHA 1910 140 INSTRUCTION MANUAL 5902147 REV J Counterweight Climb Assist Climb Assist Fall Arrest System 1 2 3...

Page 2: ...2 2 1 3 2 4 5 9501600 9503194 9501599 4x 1 2 7 1 16 7 1 16 1 2 3 5 2104153 1200017 1200014 4...

Page 3: ...3 3 4 A B C D E F G A B C 5...

Page 4: ...4 6 A B...

Page 5: ...3 m 85 ft 25 9 m 69 ft 21 m 62 ft 18 9 m 70 ft 21 3 m 99 ft 30 2 m 81 ft 24 7 m 72 ft 21 9 m 80 ft 24 4 m 113 ft 34 4 m 92 ft 28 m 83 ft 25 3 m 90 ft 27 4 m 127 ft 38 7 m 104 ft 31 7 m 93 ft 28 3 m 1...

Page 6: ...6 9 A B C D...

Page 7: ...104 lbs 47 2 kg 93 lbs 42 2 kg 160 lbs 72 6 kg 126 lbs 57 2 kg 111 lbs 50 3 kg 99 lbs 44 9 kg 170 lbs 77 1 kg 134 lbs 60 8 kg 118 lbs 53 6 kg 106 lbs 48 1 kg 180 lbs 81 6 kg 143 lbs 64 9 kg 125 lbs 56...

Page 8: ...8 11...

Page 9: ...DUCTS MARK ED TO ANSI Z359 18 TYPE A MINIMUM BREAKING STRENGTH 5 000 LBS MINIMUM SERVICETEMP 40 F 40 C THIS PRODUCT COMPLIESWITHTHE FOLLOWING STANDARDS ONLY IF MARKED WITHTHE CORRESPONDING LETTER CODE...

Page 10: ...PLIES WITHTHE FOLLOWING STANDARDS ONLY IF MARKED WITH THE CORRESPONDING LETTER CODE UNDER STDS SECTION B OSHA 1910 140 1926 502 D ASTM F887 E ANSIZ359 3 F ANSIZ359 4 H ANSI Z359 15 J COUNTER WEIGHT RE...

Page 11: ...additional connecting devices Ensure that systems assembled from components and subsystems made by different manufacturers are compatible and comply with applicable standards Always consult a Competen...

Page 12: ...l Arrest The structure to which the Climb Assist Fall Arrest is attached must sustain static loads applied in the directions permitted by the Fall Arrest System of at least 3 600 lbs 16 kN with certif...

Page 13: ...quare rung ladders over 9 16 inch diameter up to 1 3 4 inch and round rung ladders over 3 4 inch up to 1 3 8 inch diameter 3511598 4 Counterweight Cable 1 4 inch 7x19 Galvanized 3 ft long Ferrule 1 4...

Page 14: ...Assist Fall Arrest System must be installed so deflection of the anchor line in a fall arrest does not bring the anchor line into contact with a sharp edge or any other article that may damage the anc...

Page 15: ...xamples of inappropriate connections Do not connect snap hooks and carabiners A To a D ring to which another connector is attached B In a manner that would result in a load on the gate NOTE Large thro...

Page 16: ...the climbing surface Attach the harness and Rung Hook Assembly to the wire rope assembly using the provided quick link See Figure 2 3 3 INSTALLING THE SAFETY BLOCK Figure 7 illustrates installation of...

Page 17: ...eight moves freely down the guy wire Do not loosen the tension adjusting nut further than two 2 turns past the point at which the counterweight can move freely down the guy wire If the guy wire angle...

Page 18: ...en not in use store and transport the Climb Assist Fall Arrest System and associated fall protection equipment in a cool dry clean environment out of direct sunlight Avoid areas where chemical vapors...

Page 19: ...e play indicate a need for replacement Clean and reassemble the safety block Lubricate pawl pivot holes with a good quality low temperature silicone grease Inspect the bolts for tightness Ensure the s...

Page 20: ...9 Kitashinagawa Shinagawa ku Tokyo Phone 81 570 011 321 Fax 81 3 6409 5818 psd jp mmm com WEBSITE 3M com FallProtection I S O 9 0 0 1 FM534873 EU DECLARATION OF CONFORMITY 3M com FallProtection DOC U...

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