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;

Although PVC coated and zinc plated hardware exhibit excellent corrosion resistance in chemical, acidic, 

alkaline, and atmospheric conditions, frequent inspections may be required. Consult with 3M if you question the use 

of this equipment in or after exposure to hazardous environments.

2.0  SYSTEM REQUIREMENTS

2.1 

RESCUE PLAN:

 When using this equipment and connecting subsystem(s), the employer must have a rescue plan and 

the means at hand to implement and communicate that plan to users

2

, authorised persons

3

, and rescuers

4

.

2.2 

INSPECTION FREQUENCY:

 The Full Body Harness shall be inspected by the user before each use and by a competent 

person

5

 other than the user at intervals of no more than 6 months

6

. Inspection procedures are described in the 

User 

Instruction Manual’s “Inspection and Maintenance Log”

. Results of each Competent Person inspection should be recorded 

on copies of the 

“Inspection and Maintenance Log”

 or tracked with the Radio Frequency Identification system (see 

“Inspection”

).

 

;

Where required by 3M, due to complexity or innovation of the equipment; or where critical knowledge is needed 

in dismantling, reassembly, or assessment of the equipment, periodic examinations shall only be conducted by 3M or 

persons or organisations authorised by 3M.

2.3 

COMPATIBILITY OF COMPONENTS:

 3M equipment is designed for use with 3M approved components and 

subsystems only. Substitutions or replacements made with non-approved components or subsystems may jeopardise 

compatibility of equipment and may effect the safety and reliability of the complete system. 

2.4 

COMPATIBILITY OF CONNECTORS:

 Connectors are compatible with connecting elements when they have been 

designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently 

open regardless of how they become oriented. Contact 3M if you have any questions about compatibility.  Connectors 

(hooks, carabiners, and D-Rings) must be capable of supporting at least 22.2 kN (5,000 lbs). Connectors must be 

compatible with the anchorage or other system components. Do not use equipment that is not compatible. Non-

compatible connectors may unintentionally disengage (See Figure 5). Connectors must be compatible in size, shape, 

and strength. If the connecting element to which a snap hook (shown) or carabiner attaches is undersized or irregular in 

shape, a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner. 

This force may cause the gate to open, allowing the snap hook or carabiner to disengage from the connecting point. Self-

locking snap hooks and carabiners are required.

2.5 

MAKING CONNECTIONS:

 Use only self-locking snap hooks and carabiners with this equipment. Use only connectors 

that are suitable for each application. Ensure all connections are compatible in size, shape and strength. Do not use 

equipment that is not compatible. Ensure all connectors are fully closed and locked.

  

3M connectors (snap hooks and carabiners) are designed to be used only as specified in each product’s user’s instructions. 

See Figure 6 for inappropriate connections. 3M snap hooks and carabiners should not be connected:

A.  

To a D-Ring to which another connector is attached.

B.  

In a manner that would result in a load on the gate.

C.  

In a false engagement, where features that protrude from the snap hook or carabiner catch on the anchor, and 

without visual confirmation seems to be fully engaged to the anchor point.

D.  

To each other.

E.  

Directly to webbing or rope lanyard or tie-back (unless the manufacturer’s instructions for both the lanyard and 

connector specifically allows such a connection).

F.    

To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock, or that 

roll-out could occur.

G.  

In a manner that does not allow the connector to align properly while under load.

2.6 

CONNECTING SUBSYSTEMS: 

Connecting subsystems (self-retracting lifeline, lanyard, rope grab and lifeline, cable 

sleeve, etc.) must be suitable for your application (See section 1.1). Subsystems should be connected in a manor to 

minimise free fall. See the subsystem manufacturer’s instructions for additional information. Some harness models have 

web loop connection points. Do not use snap hooks to connect to web loops. Use a self-locking carabiner to connect to a web 

loop. Ensure the carabiner cannot cross-gate load (load against the gate rather than along the major axis of the carabiner). 

Some lanyards are designed to choke onto a web loop to provide a compatible connection. Lanyards may be sewn directly 

to the web loop forming a permanent connection. Do not make multiple connections onto one web loop, unless choking 

two lanyards onto a properly sized web loop. To choke the lanyard on a web loop (Figure 7): A) Insert the lanyard web loop 

through the web loop or D-Ring on the harness. B) Insert the appropriate end of the lanyard through the lanyard web loop. 

C) Pull the lanyard through the connecting web loop to secure.

2.7 

LANYARD PARKING:

 Figure 8 illustrates Lanyard Parking. The Lanyard Parking Attachment is for attaching the free 

end of a Lanyard or harness mounted Self-Retracting Device when not connected to an Anchorage Connection Point for 

purposes of fall protection. Lanyard Parking Attachments shall never be used as a Fall Protection Attachment Element. 
When not connected to an Anchorage Connection Point, an unconnected Lanyard Leg must be properly parked on the 

harness or secured in the user’s hand (as in 100% Tie-Off applications). Free hanging Lanyard Legs can trip the user or 

catch on surrounding objects resulting in a fall.

2 User:

 

A person who performs activities at heights while protected by a personal fall protection system.

3  Authorized Person:

 

A person assigned by the employer to perform duties at a location where the person will be exposed to a fall hazard.

4 Rescuer:

 

Person or persons other than the rescue subject acting to perform an assisted rescue by operation of a rescue system.

5  Competent Person:

 

One who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are 

unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.

6  Inspection Frequency:

 

Extreme working conditions (harsh environments, prolonged use, etc.)may require increasing the frequency of compe-

tent person inspections.

Summary of Contents for DBI SALA ExoFit Nex 603XS1020

Page 1: ...0 603XL1020 603XXL1020 603S1022 603M1022 603L1022 603XL1022 603XXL1022 603XS1023 603S1023 603M1023 603L1023 603XL1023 603S1034 603M1034 603L1034 603XL1034 603S1036 603M1036 603L1036 603XL1036 603XS201...

Page 2: ...nt Elements Buckles and Adjusters Belt Pad 623XXXXX 643XXXXX 653XXXXX 603S2020 603M2020 603L2020 603XL2020 603S4020 603M4020 603L4020 603XL4020 603XXL4020 603S4044O 603M4044O 603L4044O 603XL4044O 603S...

Page 3: ...t SS Pass Thru SS Tongue Buckle Spring Bar Adjuster Belt Hip Pad Size Attachment Elements Buckles and Adjusters Belt Pad 663XXXXX 643S2018 643M2018 643L2018 643XL2018 643S4017 643M4017 643L4017 643XL4...

Page 4: ...4 2 A B C D E F 3 4 C B A FC B C FC 5 6 A B C D E F G A B C 7 A B C...

Page 5: ...5 8 9 CLICK CONNECT TIGHTEN LOOSEN RELEASE 1 1 1 2 A B C...

Page 6: ...6 9 3 A 3 B 3 C 3 D 3 E...

Page 7: ...7 10 1 A B 3 2 A B...

Page 8: ...8 11 A B C D E...

Page 9: ...9 12 13 A B 14 1 2 3 4 5 6...

Page 10: ...strap buckle and adjust to fit Connect waist belt DO NOT REMOVE THIS LABEL INSPECTION LOG Date Initial 1 3 2 4 5 C ONLY COMPETENT USERS SHOULD USE THIS EQUIPMENT MANUFACTURER S INSTRUCTIONS MUST BE FO...

Page 11: ...Z359 or other applicable fall protection codes standards or requirements Always consult a Competent or Qualified Person before using these systems To reduce the risks associated with working at heigh...

Page 12: ...3 Spring Bar Adjuster Belt Pad 14 Body Belt 15 Hip Pad SPECIFICATIONS Performance Maximum Free Fall Distance 2 m 6 6 ft Connecting System Maximum Allowable Fall Arresting Force 6 kN 1 349 lbf Harness...

Page 13: ...eller must provide these instructions in the language of the country in which the product will be used 1 3 TRAINING It is the responsibility of the user and the purchaser of this equipment to assure t...

Page 14: ...tions 3M snap hooks and carabiners should not be connected A To a D Ring to which another connector is attached B In a manner that would result in a load on the gate C In a false engagement where feat...

Page 15: ...Tongue through the Buckle Frame and inserting the Prong through the desired Grommet in the Tongue 3 Pass Thru Buckles A To fasten the Pass Thru Buckle Insert the Three bar portion of the buckle throu...

Page 16: ...3 8 MAKING CONNECTIONS When using a hook to connect to an anchorage or when coupling components of the system together ensure roll out cannot occur Roll out occurs when interference between the hook a...

Page 17: ...nd servicing procedures must be completed by a factory authorised service center Authorisation must be in writing Do not attempt to disassemble the unit 5 3 STORAGE AND TRANSPORT Store and transport t...

Page 18: ...mpact Indicators are sections of webbing lapped back on themselves and secured with a specific stitch pattern The stitch pattern is designed to release when the harness arrests a fall or is exposed to...

Page 19: ...orkmanship or materials 3M reserves the right to require product be returned to its facility for evaluation of warranty claims This warranty does not cover product damage due to wear abuse misuse dama...

Page 20: ...ngpo gu Seoul Phone 82 80 033 4114 Fax 82 2 3771 4271 TotalFallProtection mmm com Japan 3M Japan Ltd 6 7 29 Kitashinagawa Shinagawa ku Tokyo Phone 81 570 011 321 Fax 81 3 6409 5818 psd jp mmm com 3M c...

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