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78-815-304--E

4.0   Half-Tap Splicing with 3M

 710 25-pair Modules

4.1   Open the “through” cable with additional slack for 

half tapping as follows or follow your company 
procedure:

Less than 900 pair = 5" (127 mm)
900–1800 pair = 5–7" (127–178 mm)
1800 pair & above = 7–9" (178–230 mm)

4.2   Insert an index strip into the vertical side posts with 

the cathedral windows facing the color code guide. 
Push the “L” clip knob in to seat the index strip 
into the channel and locate it under the “L” clips. 
Select a “through” group to be half-tapped. Wrap 
the group to be spliced with the conductor group 
holder and dress the pairs into the index strip over 
the colored peaks according to the color code guide. 

Do not pull the conductors tight to the back of 

the connector.

 Use the error tester tool to check for 

correct conductor placement. 

Note:  The cable to be removed must exit the index strip 

towards the color code guide. DO NOT CUT AND 
SEAT THE CONDUCTORS with the “T” bar. 

New 

Cable

Existing  

Working  

Cable

Cable  

to be  

Removed

Through  

Working  

Cable

4.3  Place a straight/half-tap module body with the 

cathedral windows facing out towards the color code 
guide on top of the index strip. Use finger pressure 
to push down on the body and pre-engage it with the 
index strip. Pull the “T” bar above the module body. 
Push it forward and down until contact is made with 
the body, pull the handle down to the stop, seating 
the body to the index strip. Engage the handle into 
the retaining clip, pull the “T” bar up, and place into 
the open position.

4.4   Wrap the group to be spliced with the other group 

holder. Dress the pairs over the colored peaks with 
the conductor ends exiting towards the color code 
guide. 

Do not pull the conductors tight to the 

back of the connector.

 Use the error tester tool to 

check for correct conductor placement.

Summary of Contents for 710

Page 1: ...January 2007 78 8125 3042 2 E 710 Splicing Rig Instructions ...

Page 2: ... 78 8125 3042 2 E ...

Page 3: ...10 25 pair modules 9 5 0 Bridge Splicing with 3M 710 25 pair modules using the Red Bridge Module Support 10 6 0 Crimping Bridge Splice Module Combinations with the Bridge to 3M 710 BSP Splice Presser 12 7 0 Bottomless Splicing with 3M 710 25 pair modules using the Gray Bottomless Splice Module Support 13 8 0 3M 710 Splicing Rig Blade Assembly Replacement 15 9 0 3M 710 Splicing Rig Tools and Access...

Page 4: ...or all splicing applications including blade replacement and optional accessories 2 0 3M 710 UTK25A Splicing Rig and Field Maintenance Kit 3M 710 UTK25A Splicing Rig Parts 1 Handle Retaining Clip 2 Vertical Side Posts 3 Blade Retaining Screws 4 on the handle side 2 on the faceplate side 4 T Bar Locking Knob 5 Splicing Rig Support Rod 6 Module Assembly Channel 7 Module Guides 8 Module L Clip 9 L Cl...

Page 5: ...SOLID CAP SOLID CAP LATCHING LEGS INDEX STRIP LATCH SLOTS CATHEDRAL WINDOW HALF TAP WINDOW COLOR CODED PEAK PROJECTION POINTS STRAIGHT HALF TAP MODULE BODY 3M 710 STRAIGHT SPLICE MODULE 3M 710 STRAIGHT HALF TAP SPLICE MODULE SOLID CAP BRIDGE MODULE BODY LATCHING LEGS LATCH SLOTS 3M 710 BRIDGE SPLICE MODULE ...

Page 6: ...onductor group holders 1 1 2 38mm above the cable group to be spliced 3 3 Insert an index strip into the vertical side posts with the cathedral windows facing the color code guide Push the L clip knob in to seat the index strip into the channel and locate it under the L clips 3 4 Secure a 25 pair group with the conductor group holder Dress the pairs into the index strip over the colored peaks with...

Page 7: ...n the index strip Remove the excess conductors Engage the handle into the retaining clip pull the T bar up and place into the open position 3 8 Insert module body over the index strip with the cathedral windows of the module body facing the color code guide Use finger pressure to push down on the body to pre engage it with the index strip Pull the T bar above the module body Push it forward and do...

Page 8: ...le down to the stop seating and cutting the conductors in the module body Remove the excess conductors Engage the handle into the retaining clip pull the T bar up and place into the open position 3 11 Place a cap on the module body Use finger pressure to push down the cap to pre engage it to the module body The cap latches should face the color code guide Pull the T bar up above the cap Push the T...

Page 9: ...or placement Note The cable to be removed must exit the index strip towards the color code guide DO NOT CUT AND SEAT THE CONDUCTORS with the T bar New Cable Existing Working Cable Cable to be Removed Through Working Cable 4 3 Place a straight half tap module body with the cathedral windows facing out towards the color code guide on top of the index strip Use finger pressure to push down on the bod...

Page 10: ...ace the color code guide Pull the T bar up above the cap Push the T bar forward and down until contact is made with the cap Pull the handle down to the stop seating the cap into the module body Engage the handle into the retaining clip pull the T bar up and place into the open position Push in the L clip to release the module and remove from the splicing rig The 25 pair half tap splice module is c...

Page 11: ...ting the conductors in the bridge module Remove the excess conductors Engage the handle into the retaining clip pull the T bar up and place into the open position 5 5 Place a cap on the module body Use finger pressure to push down the cap to pre engage it to the module body The cap latches should face the color code guide 5 6 Pull the T bar up above the cap Push the T bar forward and down until co...

Page 12: ...and the adjustment guide grooves Top groove Bridge pressing Bottom groove Cap pressing Adjustment Guide Grooves Note Make final adjustment using the height adjustment nut as required Height Adjustment Nut 6 3 When pressing a 710 bridge module onto a 710 splice or half tap module insert the module combination between the jaws of the 3M 710 BSP Presser cap first with the 710 splice or half tap modul...

Page 13: ...resser jaws by turning the height adjustment nut and repeat the crimping sequence 6 5 Check visually to confirm complete pressing of the bridge module onto the splice or half tap module If necessary complete the assembly using additional crimps 7 0 Bottomless Splicing with 3M 710 25 pair Modules using the Gray Bottomless Splice Module Support 7 1 Place a gray bottomless splice module support into ...

Page 14: ...andle down to the stop seating and cutting the excess conductors in the module body Remove the excess conductors Engage the handle into the retaining clip pull the T bar up and place into the open position 7 5 Place a cap on the module body Use finger pressure to push down the cap to pre engage it to the module body The cap latches should face the color code guide Pull the T bar up above the cap P...

Page 15: ...bar and use the 3mm hex wrench to loosen but do not remove the two 2 screws on the faceplate of the splicing rig head 8 3 Using the middle fingers of both hands push and hold the blade guard down Keeping fingers away from the blade tips slide the blade assembly forward by using thumbs to push metal ends of the blade assembly forward 8 4 Place the new cutter blade into the pocket of the metal blade...

Page 16: ...the T bar Note For proper operation you must ensure the blade guard moves freely on both sides of the blade assembly 3M Logo flat side of blade facing up 8 6 Looking at the center of the T bar faceplate align the tips of the red stuffer with the mid point of the individual blade tips of the cutter blade Use the 3mm hex wrench to lightly tighten the two 2 screws on the faceplate ...

Page 17: ...o stop and up to release three 3 times to seat the blade assembly and stuffer While the T bar is in the fully engaged down position use the 3mm hex wrench to securely tighten all six 6 screws 8 9 Engage the handle into the retaining clip pull the T bar up and place into the open position Examine the index strip Slight knife cuts of uniform depth should be visible on the cutting ledge but not conta...

Page 18: ...25S Cutter Blade 3M 710 HTK05A 5 pair Hand Presser Tool Kit 3M 710 ICT 10 Insertion Cutting Tool 3M 710 CRT10 Cap Removal Tool 3M 710 TPK10 Tripod Tool Mount Kit 3M 710 HTC 25 Half Tap Cover 3M 710 UMK25A Maintenance Kit 3M 710 TMK10 A Tool Mounting Kit 3M 710 GHK Group Holder Kit P N 78 8125 3055 4 available from 3M Telecom Service and Repair Center 1 800 426 8688 select Option 2 3M 710 BSP Tool ...

Page 19: ...19 78 8125 3042 2 E ...

Page 20: ...M s current publications or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon in writing by an authorized officer of 3M Warranty Limited Remedy Limited Liability This product will be free from defects in material and manufacture for a period of one 1 year from the time of purchase 3M MAKES NO OTHER WARRANTIES INCLUDING BUT NOT LIMIT...

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