3M 3M-Matic 800a Instruction Manual Download Page 37

Page: 37 / 130

12-OPERATION

(continued)

Troubleshooting Guide

Correction

Check machine speci

cations.

Boxes are narrower than
recommended, causing slippage
and premature belt wear.

Replace drive belts

Adjust the box height adjustment
with the crank

Readjust compression rollers

Replace spring holder

Reduce spring pressure

Replace friction rings

Adjust belt tension

Check power and electrical plug

Evaluate problem and correct

Replace belt

Tension to 3.5 kg [7 lbs] per
adjustment section

Lubricate column bearings

Replace column bearings

Reposition tape drum

Check box speci

cations

Cause

Narrow boxes

Worn drive belts

Top taping head does not apply
enough pressure

Top

ap compression rollers in too

tight

Taping head applying spring
holder missing

Taping head applying spring set
too high

Worn or missing friction rings

Drive belt tension too low

Electrical disconnect

Motor not turning

Worn belt

Excessive belt tension

Dry column bearings

Defective column bearings

Tape drum not centered

Box

aps not of equal length

Problem

Drive belts do not convey boxes

Drive belts do not turn

Drive belt break

Squeaking noise as boxes pass
through machine

Tape not centered on box seam

Summary of Contents for 3M-Matic 800a

Page 1: ...here Important Safety Information Spare Parts 3M Matic BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Industrial A...

Page 2: ...oubleshooting repair work and servicing plus parts list of the 3M Matic TM 800a adjustable case sealer 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edition August 2011 Copyright 3M 2011 All rights reserved The manufacturer reserves the right to change the product at any time without notice 2011 August 800a NA ...

Page 3: ...sted below Included with each machine is an Instructions and Parts List manual Technical Assistance Replacement Parts and Additional Manuals Contact your local service provider Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 800a Type 40800 Serial Number 13282 Minimum billing on parts...

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Page 5: ...actory with Scotch tapes If any problems occur when operating this equipment and you desire a service call or phone consultation call write or fax the appropriate number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when or...

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Page 7: ...formation 5 3 2 Signal Words Explanation 5 3 3 Table of Warnings 6 7 3 4 Operator s Qualifications Definition 8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards 8 3 8 Prevent Other Hazards Recommendations and Measures 8 3 9 Personal Safety Measures 8 3 10 Incorrect Predictable Actions Not Allowed 8 3 11 Operator s Required Skill Levels 9 3 12 Component Loca...

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Page 9: ...8 Outboard Tape Roll Holder 19 7 9 Preliminary Electric Inspection 19 7 10 Main Power Machine Connection and Inspection 19 7 11 Phases Inspection 19 8 Theory of Operation 8 1 Working Cycle Description 20 8 2 Running Mode Definition 20 8 3 1 Normal Stop Procedure 20 8 3 2 Emergency Stop 20 9 Controls 9 1 Box Width Adjusting Knobs 21 9 2 Box Height Adjusting Crank 21 9 3 Start Stop Main Switch 21 9 ...

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Page 11: ... Blade Cleaning 26 13 8 Drive Belt Replacement 27 29 13 9 Drive Pulley Ring 28 13 10 Drive Belt Tension 29 13 11 Special Set Up Procedures 29 35 13 11 1 Case Sealer Frame 29 13 11 2 Taping Heads 30 31 13 11 3 Drive Belt Assembly Height 31 13 11 4 Box Height Range Outer Column Repositioning 32 35 13 12 Maintenance Work Log 37 14 Additional Instructions 14 1 Machine Disposal Information 39 14 2 Fire...

Page 12: ...aul MN 55144 1000 Drw drawing Ex for example Fig exploded view figure no spare parts Figure Illustration Max maximum Min minimum Nr number N A not applicable OFF machine not operating ON machine operating PLC Programmable Logic Control PP Polypropylene PTFE Polytetraflourethelene PU PU Foam Polyurethane Foam PVC Poly vinyl chloride W Width H Height L Length 800a NA 2011 August vi ...

Page 13: ...h pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The 800a is manually adjustable to a wide range of box sizes see Specifications Section Box Weight and Size Capacities 800a NA 2011 August 3M MaticTM 800a Adjustable Case Sealer Type 40800 Note Shown above is the lower tape supply roll and bracket assembly in the alternate location ...

Page 14: ...ned and manufactured in compliance with the legal requirements at the date of inception 1 2 How to Read and Use the Instruction Manual This instruction manual covers safety aspects handling and transport storage unpacking prepara tion installation operation set up and adjustments technical and manufacturing specifications mainte nance troubleshooting repair work and servicing electric diagrams war...

Page 15: ...3 2 1 Data Identifying Manufacturer and Machine 2 2 Data for Technical Assistance and Service 2011 August 800a NA For Commercial Use Only 2 GENERAL INFORMATION ...

Page 16: ...fective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay for the labor required to install the repaired or...

Page 17: ...nnect air if the machine has a pneumatic system Keep this manual in a handy place near the machine This manual contains infor mation that will help you to maintain the machine in a good and safe working condition 3 2 Explanation of Signal Word and Possible Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage CAU...

Page 18: ...rvice this equipment WARNING To reduce the risk associated with hazardous voltage Position electrical cord away from foot and vehicle traffic WARNING To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING To reduce the risk associated with ...

Page 19: ...support assembly as boxes are transported through the machine Keep hands hair loose clothing and jewelry away from box compression rollers Always feed boxes into the machine by pushing only from the end of the box Keep hands hair loose clothing jewelry away from moving belts and taping heads CAUTION To reduce the risk associated with fire and explosion hazards Do not operate this equipment in pote...

Page 20: ... or any part of it Clean the machine using only dry cloths or light detergents Do not use solvents petrols etc Install the machine following the suggested layouts and drawings 3 4 Operator s Qualifications Machine Operator Mechanical Maintenance Technician Electrical Maintenance Technician Manufacturer s Technician Specialist See Section 3 3 5 Number of Operators The operations described below hav...

Page 21: ...ipment etc Skill 3 Specialist from the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications on agreement with the customer 3 11 Operator s Skill Levels Required to Perform the Main Operations on the Machine The Table shows the minimum operator s skill for each machine operation Important The factory manager must ensure that the operator ha...

Page 22: ... for taping head components Figure 3 9 800a Case Sealer Components Left Front View 800a NA 3 12 Component Locations Upper Taping Head Lower Taping Head Height Adjustment Handle Electrical On Off Switch Electrical Control Box Width Adjustment Crank Alternate Lower Tape Roll Mount Adjustable Side Drives Machine Bed Emergency Stop Button Top Flap Compression Rollers ...

Page 23: ...ntinued Figure 3 10 Replacement Labels 3M Part Numbers Leg Height Adjustment Label not shown 3M Logo not shown 78 8060 8481 6 78 8070 1339 2 78 8070 1336 8 2 78 8062 4266 1 78 8070 1329 3 STOP 78 8113 6912 9 2 78 8095 1628 8 UP DOWN 78 8070 1336 8 78 8113 6717 2 78 8113 6717 2 78 8070 1366 5 78 8137 0886 0 ...

Page 24: ...or explosive environments WARNING Actual production rate is dependent on operator s dexterity Boxes must be 18 inches 457mm apart minimum 0 5 10 15 20 25 30 35 40 45 0 5 10 15 20 25 30 35 40 4 1 Power Requirements Electrical 120 VAC 60 Hz 6 A Pneumatic 6 5 bar gauge pressure 95 PSIG 2 5 SCFM 75 liter minute 21 C 1 01 bar maximum at maximum cycle rate A pressure regulator filter is included The mac...

Page 25: ... 120mm 4 75 inch 620mm 24 5 inch Minimum box height can be reduced to 110mm 4 1 4 inches by removing machine compression rollers Minimum box height can be reduced to 90mm 3 1 2 inches by removing machine compression rollers and also adjusting the taping heads to apply 48mm 2 inch tape legs See Special Set Up Procedure Maximum box height can be increased to 725mm 28 1 2 inches by relocating machine...

Page 26: ...s uncrated 4 11 Machine Noise Level Acoustic pressure measured at a distance of 1m from machine with Scotch PVC adhesive tape in operation 78dB Acoustic radiation pressure at 1 6m height with Scotch PVC adhesive tape in operation 73dB Measurement taken with appropriate instrument Type SPYRI MICROPHON 11 4 12 Set Up Recommendations Machine must be level Customer supplied infeed and exit conveyors i...

Page 27: ...ransportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY Without the sup porting pallet the machine is exposed to damage and may cause injuries To move the machine use belts or ropes paying attention to place them in the points in dicated using care to not interfere with the lower taping head Figure 5 4 5 4 Storage of the Packed or Unpa...

Page 28: ...age is composed of Wooden pallet Cardboard shipping box Wooden supports Metal fixing brackets PU foam protection PP plastic straps Dehydrating salts in bag Special bag of laminated polyester aluminium Polyethylene sea freight package only Polyethylene protective material For the disposal of the above materials please follow the environmental directives or the law in your country 6 UNPACKING Figure...

Page 29: ...table Leg A tool kit containing some tools are supplied with the machine These tools should be adequate to set up the machine however other tools supplied by the customer will be required for machine maintenance 7 3 Tool Kit Supplied with the Machine 7 1 Operating Conditions The machine should operate in a dry and relatively clean environment See Specifications 7 2 Space Requirements for Machine O...

Page 30: ...e 7 6 7 6 Assembly Completion 1 Crank Install the crank handle on the top of the left column as shown Figure 7 7A 2 Tape Drum Bracket Install the upper tape drum bracket on the top cross bar as shown Figure 7 7B 3 Stop Bracket Raise upper head assembly turn crank handle counterclockwise and install the two stop brackets provided in the parts bag Use lower set of holes as shown in Figure 7 7D The u...

Page 31: ... 4 Specif cations Push the LATCHING EMERGENCY STOP BUTTON The main switch is normally OFF O Connect the power cord supplied with the machine to a wall socket using a plug which complies with the safety regulations of your country One Way Tension Roller Tension Wrap Roller Knurled Roller Wrap Roller Applying Roller Threading Needle 1 2 3 4 Figure 7 8 Figure 7 9 7 8 Outboard Tape Roll Holder If you ...

Page 32: ...ode The case sealer 800a has only one automatic operating mode with The EMERGENCY STOP BUTTON unlocked Figure 8 1 The main switch start switch ON I Figure 8 2 8 3 1 Normal Stop Procedure When the main switch is OFF O the machine stops immediately at any point of the working cycle The same thing happens in case of electrical fail ure or when the machine is disconnected from the mains 8 3 2 Emergenc...

Page 33: ...NTROLS 21 2011 August 800a NA 9 1 Box Width Adjusting Knobs 9 2 Box Height Adjusting Crank 9 3 Start Stop Button 9 4 Latching Emergency Stop Button Figure 9 3 Figure 9 2 Figure 9 1 E Stop Switch Figure 9 4 ...

Page 34: ...eeded for temporary use it must Have a wire size of 1 5mm diameter AWG 16 Have a maximum length of 30 5m 100 ft Be properly grounded Figure 10 1 E Stop Switch The case sealer is equipped with a circuit breaker which trips if the motors are overloaded Located inside the electrical enclosure on the side of the machine frame just below the machine bed the circuit breaker has been pre set and requires...

Page 35: ...front of box is aligned with top flap compression rollers Adjust the compression rollers against top edge of box and tighten knobs to secure rollers in operating position Figure 11 3 11 4 Changing the Tape Leg Length Taping heads are preset to apply 70mm 2 75 inches long tape legs To change tape leg length to 50mm 2 0 inches refer to Instructions below and also to Manual 2 Removing Taping Heads Pr...

Page 36: ... maintenance operation stop the machine by Pushing the OFF O switch on the main and disconnect the electric power Figure 12 3 12 8 Safety Devices Inspection 1 Taping units blade guard 2 Latching emergency stop button 3 STOP OFF O main switch Operator Qualifications 1 Tape loading and threading 1 2 Tape web alignment 1 3 Adjustment of one way tension roller 1 4 Adjustment to box size H and W 1 5 To...

Page 37: ... column bearings Replace column bearings Reposition tape drum Check box specifications Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Top flap compression rollers in too tight Taping head applying spring holder missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Motor not turning Worn b...

Page 38: ...electrical power 4 Push the main switch STOP OFF O 5 Safety guards top drive belts 13 6 Cleaning of Machine Qualification 1 A weekly cleaning with dry rags or diluted detergents is necessary Cardboard boxes produce a significant quantity of dust and paper chips when processed or handled in case sealing equipment If this dust is allowed to build up on machine components it can cause component wear ...

Page 39: ...n assemblies until belt is loose See Figure 13 5 5 Locate the belt lacing joint by turning the belt manually Remove the pin with pliers Remove and discard old belt Replacement See Steps 1 thru 8 Tension Adjustment See Steps 3 7 and 9 To reduce the risk associated with pinch entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or...

Page 40: ...n Steps 1 3 Figure 13 4 to reassemble the drive belt assembly Important Before installing new drive belt check the belt inside surface for drive direction arrows and install belt accordingly If no arrows are shown the belt may be installed either way To reduce the risk associated with pinch entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustmen...

Page 41: ...ply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads 13 MAINTENANCE AND REPAIRS continued Figure 13 7 Box Drive Belt Tension Adjustment Top View 13 11 Special Set Up Procedure The following changes to the case sealer will allow taping boxes 90mm 3 1 2 inches minimum height To reduce the risk associated with mechanical and electrical hazards ...

Page 42: ...HANISM SPRING Manual 2 ONE WAY TENSION ROLLER Manual 2 TAPE LEG LENGTH Leading Tape Leg Length Adjustment Manual 2 Changing Tape Leg Length from 70 to 48mm 2 3 4 to 2 inches Manual 2 Note Changing tape leg to 48mm 2 inches requires machine adjustment also See Manual 2 Special Set Up Procedure Changing Tape Leg Length Taping Head Adjustments To reduce the risk associated with sharp blade hazards Ke...

Page 43: ...belt drive assembly D onto the pivots and secure with the cap washers B and screws A Note Both drive belt assemblies must be installed at the same operating height Figure 13 9 Drive Belt Assembly Disassembly Figure 13 10 Drive Belt Assembly Reassembly 2 Slide the head forward and lift straight up to remove it from the case sealer 3 Lift the lower taping head shown in Figure 13 8C straight up to re...

Page 44: ...er assembly up and out of outer columns Be careful not to damage lead screws Figure 13 11C To reduce the risk associated with mechanical and electrical hazards Turn electrical and air supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads 13 MAINTENANCE AND REPAIRS continued 2011 August 800a NA To reduce the risk associated with muscle stra...

Page 45: ... 13 11 Upper Frame Removal 13 MAINTENANCE AND REPAIRS continued Lead Screw Outer Column Special Nut Plastic Nut Upper Assembly Plastic Column Cap Upper Assembly Plastic Column Cap Plastic Nut Outer Column Lead Screw Special Nut A C B 2011 August 800a NA ...

Page 46: ...both front and rear sprockets chain with chalk or paint to be sure sprockets chain when re assembled will be in same position as before disassembly Figure 13 13A and Figure 13 11B Do not rotate sprockets once chain is removed This would result in the right and left drive assemblies not being parallel Remove chain master link and remove chain Figure 13 13C Figure 13 13 Chain Removal Figure 13 12 Cr...

Page 47: ... procedure to reassemble machine Note When installing upper assembly back into machine removed in Step 3 slide upper assembly down into outer columns until lead screws contact plastic nuts and support upper assembly Then slowly turn height adjustment crank counterclockwise until two clicks are heard one at each plastic nut Now the upper assembly can be cranked down turn height adjustment crank clo...

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Page 51: ...ts in PVC Nylon pulleys For machine disposal follow the regulations published in each country 14 2 Emergency Procedures In case of danger fire Disconnect plug of power cable from power supply Figure 14 1 IN CASE OF FIRE Use a fire extinguisher that is rated for electrical fires Figure 14 2 15 1 Statement of Conformity Not Applicable 15 2 Emission of Hazardous Substances Nothing to report Figure 14...

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Page 53: ...41 16 TECHNICAL DIAGRAMS 16 1 Electric Diagram 2011 August 800a NA ...

Page 54: ...Description 2 78 8076 5452 6 Belt Drive W Hook See Manual 2 16 TECHNICAL DOCUMENTATION AND INFORMATION continued 2011 August 800a NA Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual Replacement Parts and Service Information Tool Kit A tool kit part number TBA is available as a stock item The kit contains the necessary open end and hex socket wre...

Page 55: ...er to the appropriate Figure or Figures to determine the parts required and the parts reference number 3 The Parts List that follows each illustration includes the Reference Number Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining...

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Page 57: ...45 2011 August 800a NA Frame Assemblies 800a Figure 10440 Figure 5350 Figure 15230 Figure 5817 Figure 6166 Figure 6162 Figure 6163 Figure 3269 Figure 6165 ...

Page 58: ...2 7 5 9 10 3 1 16 18 17 11 11 16 20 7 4 20 18 19 15 21 14 13 12 8 6 1 2 8 20 18 11 22 Figure 10440 800a 46 2011 August 800a NA ...

Page 59: ...10440 10 78 8098 8817 1 Leaf Spring 10440 11 26 1002 5753 9 Screw Self Tapping 10440 12 78 8060 8172 1 Washer Friction 10440 13 78 8052 6271 0 Washer Tape Drum 10440 14 78 8100 1048 4 Spring Core Holder 10440 15 78 8017 9077 1 Nut Self Locking M10 x 1 10440 16 78 8032 0375 7 Screw Hex Hd M6 x 16 10440 17 78 8070 1215 4 Spacer Stud 10440 18 26 1000 0010 3 Washer Flat M6 10440 19 78 8010 7169 3 Scre...

Page 60: ... 23 41 41 11 14 28 35 34 28 49 7 15 22 13 25 5 12 27 33 50 24 21 38 7 30 13 36 31 37 6 15 26 47 38 7 46 45 43 42 44 34 39 29 48 1 1 2 2 3 8 51 19 17 18 20 4 3 9 10 16 2011 August 800a NA 800a Figure 3269 48 ...

Page 61: ...583 2 Bushing 3269 25 78 8060 8497 2 Bushing Lead Screw 3269 26 78 8059 5617 0 Set Screw M6 x 8 3269 27 78 8060 8498 0 Bushing Inner Column 3269 28 78 8060 8499 8 Sprocket 3 8 Inch Z 13 3269 29 26 1003 7946 5 Screw Soc Hd M4 x 25 3269 30 78 8076 4818 9 Chain 3 8 Inch Pitch 197 3269 31 78 8113 6803 0 Housing Chain W English Language Label 3269 32 78 8060 7878 4 Idler Screw 3269 33 78 8070 1503 3 Ro...

Page 62: ...50 4 2 2 1 2 14 11 10 12 13 7 5 6 15 6 8 9 3 6 10 2011 August 800a NA 800a Figure 5350 1 ...

Page 63: ...78 8070 1560 3 Stud Roller Mounting 5350 6 26 1004 5510 9 Washer Friction M10 5350 7 78 8070 1561 1 Nut M10 5350 8 26 1004 5507 5 Washer M8 5350 9 26 1003 5841 0 Screw M8 x 16 5350 10 78 8017 9074 8 Washer Nylon 15 mm 5350 11 78 8070 1562 9 Tube Roller Support 5350 12 12 7991 1752 3 Washer Plain M14 5350 13 78 8070 1563 7 Screw M10 x 80 5350 14 78 8070 1549 6 Knob VTR B M10 5350 15 26 1003 6918 5 ...

Page 64: ...52 800a 3 5 31 6 20 19 1 27 4 3 7 11 10 12 2 16 25 33 23 26 18 18 6 6 18 17 13 14 9 18 15 7 2 21 17 24 22 6 Figure 5817 2011 August 800a NA 34 ...

Page 65: ...Terminal 5817 16 78 8028 7909 4 Power Cord U S A 5817 17 78 8100 1038 5 Cable 3 x 20 AWG 5 MT 5817 18 78 8060 8053 3 Wire 3 Pole 5 Meters Length 5817 19 26 1003 7957 2 Screw Soc Hd Hex Hd M6 x 16 5817 20 26 1000 0010 3 Washer Flat M6 5817 21 78 8076 5194 4 Box E Stop 5817 22 78 8094 6386 8 Switch On Off Sprecher and Schuh DM3N C 01 10 5817 23 78 8100 1039 3 Support On Off Switch 5817 24 78 8017 92...

Page 66: ...54 800a 22 16 2 24 2 32 A 48 47 9 7 47 A 31 7 33 41 40 39 15 43 42 38 34 28 36 13 14 1 9 30 32 7 9 11 12 33 46 45 33 46 45 44 32 29 35 37 Figure 6162 1 2011 August 800a NA ...

Page 67: ...p Outer 6162 12 78 8052 6677 8 Clamp Inner 6162 13 78 8060 7693 7 Roller 32 x 38 6162 14 78 8076 5384 1 Shaft Roller 6162 15 78 8076 5385 8 Spring 6162 16 78 8094 6100 3 Conveyor Assembly Front 6162 17 78 8076 5387 4 Conveyor Front 6162 18 78 8091 0780 4 Shaft Central Roller 6162 19 78 8091 0781 2 Shaft Side Roller 6162 20 26 1003 5828 7 Screw Hex Hd M6 x 10 6162 21 78 8076 5389 0 Mounting Conveyo...

Page 68: ...56 26 2 49 24 16 22 18 20 20 27 18 13 23 19 21 21 19 17 13 6 9 50 7 4 5 3 8 25 29 28 10 52 51 800a Figure 6162 2 OPTIONAL 2011 August 800a NA ...

Page 69: ...ver Side Front L H 6162 38 78 8100 1203 5 Cover Side Rear R H 6162 39 78 8113 6813 9 Cover Side Rear L H W English Language Label 6162 40 78 8076 4517 7 End Cap 22 x 1 6162 41 78 8060 7876 8 Cover Plug Lateral 6162 42 78 8028 8208 0 Screw 6P x 9 5 6162 43 78 8060 7873 5 Plug Female 6162 44 78 8060 8488 1 Screw Hex Hd M5 x 20 6162 45 78 8046 8217 3 Washer Special 6162 46 78 8005 5741 1 Washer Plain...

Page 70: ...0 9 7 3 8 11 7 4 13 12 10 9 7 3 8 11 7 4 13 12 6 5 54 54 18 23 53 26 9 19 20 21 22 34 26 31 30 35 9 25 24 21 20 19 15 18 52 29 27 28 14 53 24 32 10 9 38 39 28 33 28 29 28 27 36 9 37 800a Figure 6163 1 2011 August 800a NA ...

Page 71: ...haft Drive Mount 6163 12 26 1003 5842 8 Screw Hex Hd M8 x 20 6163 13 78 8005 5736 1 Lockwasher For M8 Screw 6163 14 78 8076 5407 0 Screw R H 6163 15 78 8076 5408 8 Screw L H 6163 16 78 8076 5409 6 Screw Handle R H 6163 17 78 8076 5410 4 Screw Handle L H 6163 18 78 8076 5411 2 Spacer Screw 6163 19 78 8076 5412 0 Flange W Bearing 6163 20 78 8060 8010 3 Snap Ring 42 mm Shaft 6163 21 78 8076 5413 8 Sp...

Page 72: ...4 18 21 20 19 9 26 24 23 53 25 9 26 34 22 19 20 21 16 2728 29 31 52 17 18 53 8 49 50 32 10 3 7 9 33 30 31 48 47 46 45 44 42 41 43 35 28 28 29 28 27 11 7 4 13 12 8 10 3 7 9 11 7 4 13 12 24 Figure 6163 2 Rear 2011 August 800a NA 800a ...

Page 73: ... M6 x 12 6163 38 78 8070 1503 3 Roller Chain Tensioning 6163 39 78 8060 7878 4 Idler Screw 6163 40 78 8076 4807 2 Crank Assembly 6163 41 78 8076 5422 9 Crank 6163 42 78 8070 1509 0 Shaft Crank 6163 43 26 1005 5316 8 Screw Flat Hd Hex Dr M5 x 16 6163 44 78 8070 1510 8 Washer Nylon 7 x 15 x 1 6163 45 78 8070 1511 6 Bushing 6163 46 78 8005 5740 3 Washer Plain 4 mm 6163 47 78 8010 7157 8 Screw Hex Hd ...

Page 74: ...9 11 15 9 10 20 21 22 55 16 17 48 45 44 45 62 63 57 45 48 13 14 5 6 47 46 12 9 10 48 45 52 56 41 42 39 10 8 43 45 3 4 51 50 10 9 8 19 9 21 34 8 22 54 53 10 9 33 9 18 68 61 67 7 800a Figure 15230 1 7 40 2011 August 800a NA ...

Page 75: ...ssembly 6164 18 78 8060 7886 7 Screw Hex Hd M6 x 16 Special 6164 19 78 8046 8135 7 Key 5 x 5 12 mm 6164 20 78 8137 0934 8 Sprocket 3 8 Inch Z 17 6164 21 78 8057 5834 5 Tab Washer 6164 22 78 8057 5835 2 Centering Washer 6164 23 78 8076 5440 1 Pulley Assembly Drive 6164 24 78 8076 5441 9 Roller Drive 6164 25 78 8052 6713 1 Ring Polyurethane 6164 26 78 8055 0669 4 Shaft Pulley Keyed 6164 27 78 8057 5...

Page 76: ...64 1 2 24 23 35 24 25 66 65 64 66 65 64 31 32 30 29 38 36 28 26 27 19 30 37 25 800a Figure 15230 2 2011 August 800a NA ...

Page 77: ...64 8 Cover Chain Right 6164 54 78 8091 0765 5 Cover Chain Left 6164 55 78 8010 7165 1 Screw Flat Hd Soc M5 x 25 6164 56 78 8076 5452 6 Belt Box Drive 6164 57 78 8060 7631 7 Connector 3 8 Inch 6164 58 78 8076 5197 7 Sleeving 12 800 mm 6164 59 78 8060 7626 7 Connector PG 11 12 6164 60 78 8060 7877 6 Plug Housing Vertical 6164 61 78 8060 7875 0 Plug Male 6164 62 78 8060 8053 3 Wire 3 Pole 5 Meters Le...

Page 78: ...66 23 18 1 15 14 19 4 21 20 30 3 28 11 12 8 7 22 16 16 6 5 16 10 9 2 13 7 17 6 7 29 25 26 27 25 26 27 24 13 Figure 6165 800a 2011 August 800a NA ...

Page 79: ...ht 6165 12 78 8070 1577 7 Slide Rear Left 6165 13 78 8070 1553 8 Spacer 6165 14 78 8070 1554 6 Stud 6165 15 78 8060 7693 7 Roller 32 x 38 6165 16 26 1005 5316 8 Screw Flat Hex Hd Dr M5 x 16 6165 17 78 8070 1555 3 Block Upper Head 6165 18 78 8060 7758 8 Fairlead 20 6165 19 78 8054 8955 2 Clamp Bracket 6165 20 26 1003 5820 4 Screw Hex Hd M5 x 12 6165 21 78 8005 5741 1 Washer Flat M5 6165 22 78 8076 ...

Page 80: ...11 2 8 3 8 2 13 12 7 10 5 7 9 6 4 8 8 6 5 1 800a 2011 August 800a NA 68 Figure 6166 ...

Page 81: ...trap Wire 6166 5 78 8010 7163 6 Screw Hex Hd M5 x 10 6166 6 78 8005 5741 1 Washer Flat M5 6166 7 78 8010 7417 6 Nut Hex M5 6166 8 78 8060 7631 7 Connector 3 8 Inch 6166 9 78 8060 8154 9 Sleeving 0 90 MT 6166 10 78 8060 8029 3 Clamp 140 x 3 5 6166 11 78 8100 1219 1 Cover Housing 6166 12 78 8017 9018 5 Washer Plain M4 6166 13 78 8010 7157 8 Screw Hex Hd M4 x 10 2011 August 800a NA 6 ...

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Page 83: ... serial number s here Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays Spare Parts 3M Indu...

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Page 85: ...Assistance Replacement Parts and Additional Manuals Call the 3M Matic Help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 200a Accuglide 3 2 inch Type 10800 Serial Number 13282 Minimum billing on parts orders will be 25 00 Replacement part prices available on r...

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Page 87: ...elow Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification plate 3M Matic AccuGlide and Scotch are Tradem...

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Page 89: ... 11 Tape Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 16 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tape Leg Length 16 Leading Tape Leg Length Adjustment 16 Changing Tape Leg L...

Page 90: ...ture for three 3 years after delivery If any part is defective within this warranty period your exclusive remedy and 3M s and seller s sole obligation shall be at 3M s option to repair or replace the part 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered but in no event shall 3M have any obligation under this warranty unless it receives such notice...

Page 91: ...ted into most standard 3M Matic case sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide 3 Upper and Lower Taping Heads 2 Inch have been designed and tested for use with Scotc...

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Page 93: ...is possible please have the manual name part number and revision infor mation and or model machine name machine type and serial number that are located on the identification plate For example Model 200a Accuglide 3 2 Type 10800 Serial Number 13282 Note All the important warning notes related to the operation of the machine are identified by the symbol Updating the Manual Modifications to the machi...

Page 94: ...rive system is running To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp Explanation of Signal Word Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage CAUTION Indicates a potentially hazardous situ...

Page 95: ...t Labels 3M Part Numbers Important In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers Upper Taping Head Label 78 8137 3317 3 Lower Taping Head Label 78 8137 3316 5 ...

Page 96: ...443mm 17 44 inches w Guard Height 406mm 16 inches w Guard Width 107mm 4 2 inches When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 5 m s 100 feet per minute 7 Operating Conditions Use in dry relatively clean environments at 5 to 40 C 40 to 105 F wi...

Page 97: ...ape Leg 76mm 3 in 6mm 1 4 in Maximum 405mm 16 in Maximum Roll Diameter 405mm 16 in Maximum Roll Diameter 445mm 17 1 2 in 120mm 4 3 4 in Minimum Standard Head Spacing M6 Mounting Holes This dimension can be reduced to 90mm 3 1 2 in when both heads are converted to 50mm 2 in tape leg lengths 648 mm 25 1 2 in 95mm 4 3 4 in 278mm 10 15 16 in 350mm 13 3 4 in 443mm 17 7 16 in 33mm 1 19 64 in 60mm 2 3 8 ...

Page 98: ...0mm 2 inch tape legs if desired but both upper and lower heads must be set to ap ply the same tape leg length See Adjustments Changing Tape Leg Length From 70 to 50mm 2 3 4 to 2 Inches Also the conveyor speed at which the product moves through the taping heads affects the leading and trailing tape leg length See Adjustments sec tion Leading Tape Leg Length Adjustment Tape Width Adjustment Taping h...

Page 99: ...ly Roll Tape Adhesive Side Tape Adhesive Side Tension Wrap Roller Tension Wrap Roller Knurled Roller Knurled Roller Wrap Roller Wrap Roller Threading Needle Threading Needle Applying Roller Applying Roller One Way Tension Roller One Way Tension Roller Applying Mechanism Spring Applying Mechanism Spring Buffing Arm Cover Buffing Arm Cover Buffing Roller Buffing Roller Orange Knife Guard Orange Knif...

Page 100: ...3 5 and tape threading la bel Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll 3 Attach the threading needle to the end of the roll Guide the threading needle around the wrap roller Position 1 then back around the one way tension roller Position 2 4 Continue pulling the threading needle down and guide it between ...

Page 101: ...ler Figure 3 4 Place tape roll on tape drum to dispense tape with adhesive side forward Seat tape roll fully against back flange of drum Adhere tape lead end to threading needle as shown Figure 3 4 Tape Loading Threading Figure 3 5 Tape Loading Threading WARNING To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The ...

Page 102: ...lacement Upper and Lower Taping Heads Figure 4 1 1 Loosen but do not remove the blade screws A Remove and discard old blade 2 Mount the new blade B with the beveled side away from the blade holder Maintenance To reduce the risk associated with shear pinch and entanglement hazards Turn air and electrical supplies off on associated equipment before performing any adjustments maintenance or servicing...

Page 103: ...f the environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can cause the dirt to be blown inside the components onto sliding surfaces Dirt in these areas can cause serious equipment damage Never wash down or subject taping heads to conditions causing moisture...

Page 104: ...nter the tape width on the centerline of the taping head and therefore box center seam Figure 5 2 1 Loosen the locking hex nut behind tape drum bracket on tape drum shaft Use an adjustable wrench or 25mm open end wrench 2 Turn tape drum shaft in or out to center the tape web use 5mm hex wrench 3 Tighten locking hex nut to secure the adjustment No other components require adjustment for tape web al...

Page 105: ...cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn the adjusting nut with the socket wrench provided until a force of approximately 0 5 kg to 0 9 kg 1 to 2 lbs is required to turn the roller by pulling on the spring scale One Way Tension Roller Figure 5 5 The one way tension roller is factory set When replacing this a...

Page 106: ...ease the leading leg length Moving it closer to the box top or bottom surface will increase the leading leg length Changing Tape Leg Length from 70 to 50mm 2 3 4 to 2 Inches Figure 5 7 Note When changing tape leg length both upper and lower heads must be adjusted to apply the same leg lengths Figure 5 6 Leading Tape Leg Length Figure 5 7 Changing Tape Leg Length WARNING To reduce the risk associat...

Page 107: ...ve build up between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the centerline of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tension roller Clean and adjust the bl...

Page 108: ...n roller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems Re thread the tape Move spring hook to next ti...

Page 109: ...g AccuGlide 3 Lower Taping Head 2 inch Qty Part Number Description 1 78 8017 9173 8 Blade 65mm 2 56 Inch 2 78 8052 6602 6 Spring Cutter 4 78 8076 4500 3 Stud Mounting 1 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will require re...

Page 110: ...s the part number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service Information for replacement...

Page 111: ...21 AccuGlide 3 2 NA 2012 January Tape Head AccuGlide 3 2 inch AccuGlide 3 2 Figure 10919 Haute Figure 10920 Bas Figure 10921 Figure 10922 Figure 10925 Haute Figure 10401 Figure 10923 Figure 10924 Bas ...

Page 112: ...AccuGlide 3 2 NA 2012 January AccuGlide 3 2 24 25 1 3 2 4 8 11 10 12 16 15 17 17 18 19 13 13 13 9 7 5 23 13 23 27 20 29 27 26 28 29 21 22 Figure 10925 Upper Head ...

Page 113: ...2 10925 15 78 8100 1009 6 Washer Special 10925 16 78 8052 6565 5 Roller Top Tension 10925 17 26 1004 5510 9 Washer Plain M10 10925 18 78 8052 6567 1 Spring Compression 10925 19 78 8017 9077 1 Nut Self Locking M10 x 1 10925 20 78 8052 6569 7 Roller Wrap 10925 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10925 22 78 8076 4500 3 Stud Mounting not shown 10925 23 78 8076 5242 1 Stop Cut Off ...

Page 114: ...24 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 AccuGlide 3 2 NA 2012 January Figure 10922 Upper and Lower Heads AccuGlide 3 2 ...

Page 115: ...ler Wrap 10922 7 78 8052 6580 4 Spacer 10922 8 78 8017 9082 1 Bearing Special 30 mm 10922 9 78 8017 9106 8 Screw Bearing Shoulder 10922 10 78 8052 6575 4 Shaft Roller 10922 11 78 8017 9074 8 Washer Nylon 15 mm 10922 12 26 1004 5510 9 Washer Friction 10922 13 78 8052 6567 1 Spring Compression 10922 14 78 8137 1438 9 Assembly Applying Roller 10922 15 26 1003 5829 5 Screw Hex Hd M6 x 12 10922 16 78 8...

Page 116: ...26 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 Figure 10919 Upper Head AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 117: ...g Arm Sub Assembly 10919 3 78 8052 6575 4 Shaft Roller 10919 4 78 8137 1398 5 Roller Buffing Assembly 10919 5 78 8070 1220 4 Spacer Spring 10919 6 78 8052 6580 4 Spacer 10919 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10919 8 78 8137 3311 6 Spring Upper 100 fpm 10919 9 78 8070 1244 4 Holder Spring AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 118: ...28 28 AccuGlide 3 2 NA 2011 July Figure 10923 Upper and Lower Heads 1 7 7 3 8 5 5 4 4 9 9 6 6 Figure 10923 Upper and Lower Heads AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 119: ...aring Special 30 mm 10923 5 78 8017 9106 8 Screw Bearing Shoulder 10923 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10923 7 78 8137 3305 8 Spacer Applying Pivot 10923 8 78 8137 3306 6 Shaft Pivot Applying 10923 9 78 8094 6151 6 Washer Flat 6 5 ID x 15 OD x 0 5 Thk Figure 10923 2 Upper and Lower Heads AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 120: ...30 Figure 10921 Upper and Lower Heads AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 121: ...lat Hd Soc Dr M4 x 10 10921 8 78 8017 9135 7 Shaft Spacer 10921 9 78 8052 6600 0 Spacer 10921 10 78 8070 1269 1 Bumper 10921 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10921 12 78 8052 6602 6 Spring Cutter 10921 13 78 8017 9132 4 Pivot Cutter Lever 10921 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10921 15 78 8137 3308 2 Slide Extension 10921 16 26 1008 6574 5 Screw Flat Hd Phil Dr M4 x 10 109...

Page 122: ...32 Figure 10401 Upper and Lower Heads AccuGlide 3 2 NA 2012 January AccuGlide 3 2 4 14 16 14 3 1 13 13 13 12 13 5 6 7 7 7 2 4 8 9 10 15 11 ...

Page 123: ...78 8098 8817 1 Leaf Spring 10401 7 26 1002 5753 9 Screw Self Tapping 10401 8 78 8060 8172 1 Washer Friction 10401 9 78 8052 6271 0 Washer Tape Drum 10401 10 78 8100 1048 4 Spring Core Holder 10401 11 78 8017 9077 1 Nut Self Locking M10 x 1 10401 12 78 8100 1046 8 Spacer Bracket 10401 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10401 14 78 8098 8814 8 Tape Drum Assembly 2 Inch Head 10401 15 26 1004 5510...

Page 124: ...34 26 8 2 4 8 13 13 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 23 23 5 Figure 10924 Lower Head AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 125: ...2 10924 15 78 8100 1009 6 Washer Special 10924 16 78 8052 6606 7 Roller Tension Bottom 10924 17 26 1004 5510 9 Washer Plain M10 10924 18 78 8052 6567 1 Spring Compression 10924 19 78 8017 9077 1 Nut Self Locking M10 x 1 10924 20 78 8052 6569 7 Roller Wrap 10924 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10924 22 78 8076 4500 3 Stud Mounting not shown 10924 23 78 8076 5242 1 Stop Cut O...

Page 126: ...36 9 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10920 Lower Head AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Page 127: ...10920 2 78 8137 3301 7 Buffing Arm Sub Assembly 10920 3 78 8052 6575 4 Shaft Roller 10920 4 78 8137 1398 5 Roller Buffing Assembly 10920 5 78 8070 1220 4 Spacer Spring 10920 6 78 8052 6580 4 Spacer 10920 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10920 8 78 8137 3312 4 Spring Lower 100 fpm 10920 9 78 8070 1244 4 Holder Spring AccuGlide 3 2 ...

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