3M 3M-Matic 8000af Instructions And Parts List Download Page 99

Page: 99 / 160

North American - ENG

Date Released:

October 2018

3M-Matic

™

8000af - Type 11800

Page 87
44-0009-2153-4 / ECO# 0078045

8000af

Figure 16085 / 1

Ref. No.

3M Part No.

Description

16085-1

16085-2

16085-3

Side Drive Assembly – R/H

Side Drive Assembly – L/H

Guide – Lower, R/H

16085-4

16085-5

16085-6

Guide – Lower, L/H

Guide – Upper, R/H

Guide – Upper, L/H

16085-7

16085-8

16085-9

16085-10

16085-11

16085-12

16085-13

16085-14

16085-15

16085-16

16085-17

16085-18

16085-19

16085-20

16085-21

16085-22

16085-23

16085-24

16085-25

16085-26

16085-27

16085-28

16085-29

16085-30

16085-31

16085-32

16085-33

16085-34

16085-35

16085-36

16085-37

16085-38

78-8137-8694-0

78-8137-8694-7

78-8137-8625-4

78-8137-8696-5

78-8137-8626-2

78-8137-8697-3

78-8091-0500-6

78-8060-7995-6

78-8060-7996-4

78-8091-0751-5

78-8137-8698-1

78-8137-8630-4

78-8137-8699-9

78-8137-8629-6

78-0025-0600-0

78-8076-5255-3

78-8005-5740-3

78-8076-4855-1

78-8054-8910-7

26-1003-5829-5

26-1000-0010-3

78-8076-5439-3

78-8091-0757-2

78-8046-8135-7

78-8137-0934-8

78-8057-5834-5

78-8057-5835-2

78-8137-0935-5

78-8076-4933-6

78-8094-6109-4

78-8010-7210-5

78-8070-1522-3

78-8070-1523-1

26-1011-8828-7

78-8076-4862-7

78-8054-8878-6

78-8054-8879-4

78-8057-5739-6

Bushing – Side Drive

Pin – Roller

Roller

Plate – Roller Stop, Right

Plate – Roller Stop, Left

Plate – Roller Stop, Right, R/H Drive

Plate – Roller Stop, Left, R/H Drive

Plate – Roller Stop, Right, L/H Drive

Plate – Roller Stop, Left, L/H Drive

Screw – Phillips Hd, M4 x 12

Washer – Plain, 4 mm

Washer – Special

Spacer – Hexagonal

Screw – Hex Hd, M6 x 12

Washer – Flat, M6

Flange

Assembly

Extension – Gearmotor

Key – 5 x 5, 12 mm

Sprocket 3/8'’ Z17

asher

Centering

Washer

Sprocket 3/8'’ Z20

Chain 3/8'’ Pitch

L-52

Support – Gearmotor

Screw – Soc Hd Hex Soc, M6 x 20

Gearmotor – 115V, 60HZ, Bodine 42R5BFC1-E2

Screw – 1/4-28 x 1/2 SHCS

Capacitor – 115V Gearmotor

Pulley – Drive

Shaft – Pulley Keyed

Washer – 20mm

Key – M5 x 5 x 30mm

Summary of Contents for 3M-Matic 8000af

Page 1: ...rstand and follow all safety and operating instructions Spare Parts It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Matic 8000af Type 11800 Adjustable Case Sealer with AccuGlide 3 Taping Heads Serial For reference record machi...

Page 2: ...ing preparation installation operation adjust ments maintenance troubleshooting repair work and servicing plus parts list of the 3M Matic TM 8000af case sealer 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edition October 2018 Copyright 3M July 2018 All rights reserved The manufacturer reserves the right to change the product at any time without notice ...

Page 3: ...tance contact our help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 8000af Type 11800 Serial Number 13282 To order replacement parts contact us CSPD division of Combi Packaging Systems LLC 5365 East Center Dr N E 1 800 344 9883 Canton OH 44721 e mail CSPD CSR...

Page 4: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page iv 44 0009 2153 4 ECO 0078045 ...

Page 5: ...lems occur when operating this equipment and you desire a service call or phone consultation call write or fax the appropriate number listed below Included with each machine is an Instructions and Parts List Manual Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are locat...

Page 6: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page vi 44 0009 2153 4 ECO 0078045 ...

Page 7: ...e 3 2 3 Warranty Contents 4 3 Safety 3 1 General Safety Information 5 3 2 Signal Words Explanation 5 3 3 Table of Warnings 6 7 3 4 Operator s Qualifications Definition 8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards 8 3 8 Prevent Other Hazards Recommendations and Measures 8 3 9 Personal Safety Measures 8 3 10 Incorrect Predictable Actions Not Allowed 8 3...

Page 8: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page viii 44 0009 2153 4 ECO 0078045 ...

Page 9: ...it Supplied with the Machine 18 7 4 Machine Positioning 18 7 5 Plastic Ties Removal 19 7 6 Assembly Completion 19 7 7 Taping Heads Completion 20 7 8 Outboard Tape Roll Holder 20 7 9 Preliminary Electric Inspection 20 7 10 Main Power Machine Connection and Inspection 20 8 Theory of Operation 8 1 Working Cycle Description 21 8 2 Running Mode Definition 21 8 3 1Normal Stop Procedure 21 8 3 2Emergency...

Page 10: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page x 44 0009 2153 4 ECO 0078045 ...

Page 11: ...ecial Set Up Procedure 14 1 Changing Drive Belt Height 41 14 2 Changing Tape Leg Length 42 14 3 Outer Columns Re Positioning 43 14 4 Maintenance Work Log 45 15 Troubleshooting 15 1 Troubleshooting Guide 46 16 Additional Instructions 16 1 Machine Disposal Information 47 16 2 Fire emergency 47 17 Enclosures and Special Information 17 1 Statement of Conformity 47 17 2 Hazardous Substances Emission 47...

Page 12: ... Trademark of 3M St Paul MN 55144 1000 Scotch Trademark of 3M St Paul MN 55144 1000 Drw Drawing Ex For Example Fig Exploded View Figure no spare parts Figure Illustration Max Maximum Min Minimum Nr Number N A Not Applicable OFF Machine Not Operating ON Machine Operating PLC Programmable Logic Control PP Polypropylene PU PU Foam Polyurethane Foam PTFE Polytetraflourethelene PVC Poly vinyl chloride ...

Page 13: ...he top and bottom center seam of regular slotted containers The 8000af is manually adjustable to a wide range of box sizes see Specifications Section Box Weight and Size Capacities The 3M Matic case sealing machines have been designed and manufactured in compliance with the legal requirements at the date of inception 3M Matic 8000af Adjustable Case Sealer Type 11800 3M Matic 8000af Adjustable Case...

Page 14: ... please ensure that the manual is passed on Electrical and pneumatic diagrams are included in the manual Equipment using PLC controls and or electronic components will include relevant schematics or programs in the enclosure and in addition the relevant documentation will be delivered separately 1 2 2 Manual Maintenance Keep the manual in a clean and dry place near the machine Do not remove tear o...

Page 15: ...8 3M Matic 8000af Type 11800 Page 3 44 0009 2153 4 ECO 0078045 2 General Information 2 2 Data for Technical Assistance and Service Agent Distributor or Local After Sale Service 2 1 Data Identifying Manufacturer and Machine For Commercial Use Only ...

Page 16: ...n authorized service station designated by 3M A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall...

Page 17: ...lt in death or serious injury and or property damage This safety alert symbol identifies important messages in this manual READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Caution Warning Figure 3 1 E Stop Switch The machine is provided with a LATCHING EMERGENCY STOP BUTTON Figure 3 1 when this button is pressed it stops the machine at any point in the working cycle Maintain ...

Page 18: ...h pinches and entanglement hazards Do not leave the machine running while unattended Turn the machine off when not in use Never attempt to work on any part of the machine load tape or remove jammed boxes from the machine while the machine is running Warning To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supplyoff and disconnect before performing any a...

Page 19: ... boxes into the machine by pushing only from the end of box To reduce the risk associated with muscle strain Use appropriate rigging and material handling equipment when lifting or repositioning this equipment Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift To reduce the risk associated with fire and explosion hazard...

Page 20: ...on the working position shown in the Operation Section He must never touch the running driving belts or put his hands inside any cavity The operator must pay attention to the blades during the tape replacement 3 9 Personal Safety Measures Safety glasses safety gloves safety helmet safety shoes air filters ear muffs None is required except when recommended by the user 3 10 Predictable Actions which...

Page 21: ... not allowed to work on live electrical components Skill 2a Electrical Maintenance Technician This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to Work with the safety protection disconnected Check and adjust mechanical parts Carry out machine maintenance operations repairs adjustments repair electrical components He is allowed to work on live electrical p...

Page 22: ...nts Left Front View Upper Taping Head Width Adjustment Height Adjustment Width Adjustment Crank Lower Taping Head Roll Mount not shown Adjustable Side Drives Machine Bed Infeed Conveyor optional not shown Casters optional Emergency Stop Button Top Flap Compression Rollers Exit Conveyor optional not shown Energy Saver Kicker Cam Gate Cams Indicator Air Pressure 3M Matic 8000af Adjustable Case Seale...

Page 23: ...M Logo not shown 78 8070 1339 2 Figure 3 10 Warning Labels STOP 78 8095 1141 9 Leg Height Adjustment Label not shown 78 8060 8481 6 78 8062 4266 1 78 8070 1366 5 78 8070 1336 8 78 8113 6882 4 78 8113 6883 2 78 8137 1331 6 78 8111 1496 2 78 8113 6750 3 78 8070 1329 3 78 8137 7402 9 Guarding Removed for Illustration Purposes Only ...

Page 24: ...tion rate is dependent on operator s dexterity Boxes must be 18 inches 457mm apart minimum 4 3 Operating Conditions Use in dry relatively clean environments at 5o C to 50o C 40o F to 120o F with clean dry boxes Note Machine should not be washed or subjected to conditions causing moisture condensation on components 4 4 Machine Noise Level Acoustic pressure measured at a distance of 1m from machine ...

Page 25: ...6 Tape ScotchTM brand pressure sensitive film box sealing tapes 4 7 Tape Width 36mm 1 1 2 inch minimum to 48mm 2 inch maximum 4 8 Tape Roll Diameter Up to 405mm 16 inch maximum on a 76mm 3 inch diameter core Accommodates all system roll lengths of ScotchTM brand film tapes 4 9 Tape Application Leg Length Standard 70mm 6mm 2 3 4 inch 1 4 inch Tape Application Leg Length Optional 50mm 6mm 2 inch 1 4...

Page 26: ... 2 inches require removal of compression rollers With taping heads adjusted to apply 50mm 2 inch tape legs minimum box height is 95mm 3 3 4 inches with box widths greater than 195mm 7 3 4 inches See Special Setup Procedure Changing the Tape Leg Length With columns adjusted to upper position maximum box height increase to 725mm 28 1 2 inches and minimum box height increases to 225mm 8 3 4 inches Se...

Page 27: ...009 2153 4 ECO 0078045 4 Specifications continued C L1 B W F H Weight approximate 167 8 kg 370 pounds uncrated approximate 371 8 kg 820 pounds crated 4 12 Machine Dimensions W F H L1 L2 B C mm 1163 826 1575 2185 1920 2715 610 889 133 3 Inches 45 8 32 1 2 62 86 75 5 8 106 9 24 35 5 25 L2 ...

Page 28: ...ed by sea freight are covered by an aluminum polyester polythene bag which contains dehydrating salts 5 3 Handling and Transportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY Without the supporting pallet the machine is exposed to damage and may cause injuries To move the machine use belts or ropes paying attention to place them in th...

Page 29: ...ine pallet See Specifications Removal of Pallet Loosen and remove nuts and brackets using the open end spanner supplied in the tool box Figure 6 4 A cardboard box is located under the machine body Retrieve instruc tion manual for additional set up procedures The box also contains parts removed for shipping spare parts and tools Figure 6 5 6 2 Disposal of Packaging Materials The 8000af package is c...

Page 30: ...r will be required for machine maintenance 7 4 Machine Set Up Bed Height 1 Lift the machine with belts or ropes paying attention to place belts in the points Figure 7 2 To set the machine bed height do the following 2 Adjust machine bed height The case sealer is equipped with four 4 adjustable legs that are located at the corners of the machine frame The legs can be adjusted to obtain different ma...

Page 31: ...lastic strap which attaches the strip and the EMERGENCY STOP cable to the frame Figure 7 5 Cut the plastic ties holding the lower taping head in position Figure 7 6 7 6 Assembly Completion 1 Handle Remove handle from shipping position and reinstall in operational position Figure 7 7A 2 Tape Drum Bracket Install upper tape drum bracket on top cross bar as shown Figure 7 7B Figure 7 5 Figure 7 6 Fig...

Page 32: ...ollows 1 Remove the lower taping head from the machine 2 Remove the tape drum bracket assembly stud spacer and fast eners from the lower taping head 3 Install alternative wrap roller and bracket on the head in place of tape bracket Replace lower head into machine 4 Install and secure tape drum bracket assembly on the entry end of the lower frame as shown in Figure 7 9 7 9 Preliminary Electric Insp...

Page 33: ...cked Figure 8 1 The Main Start Switch ON I The Energy Saver Control Figure 8 2 8 2 1 Normal Stop Procedure When the main switch is OFF O the machine stops immediately at any point of the working cycle The same thing happens in case of electrical failure or when the machine is disconnected from the mains 8 2 2 Emergency Stop The LATCHING EMERGENCY STOP and ENERGY SAVING BUTTONS are located on the m...

Page 34: ...22 44 0009 2153 4 ECO 0078045 9 Controls 9 1 Box Width Adjusting Knobs 9 2 Box Height Adjusting Crank 9 3 On Off Switch Energy Saver 9 4 Latching Emergency Stop Button On Off Switch Figure 9 3 Figure 9 4 Figure 9 1 Figure 9 2 E Stop Guarding Removed for Illustration Purposes Only ...

Page 35: ... Electric System Circuit Breaker The electric system is protected by a ground wire whose continuity has been tested during final inspection The system is also subject to insula tion and dielectric strength tests Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motors are overloaded Located inside the electrical enclosure on the side of the machine frame just be...

Page 36: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 24 44 0009 2153 4 ECO 0078045 ...

Page 37: ...ng Head Width Adjustment Crank Pocket Instruction Manual Main Air on off Valve Pressure Regulator Filter Electrical on off Switch and Energy Control Box Gate Air Pressure Regulator Top Flap Compression Rollers Emergency Stop Switch Note See next page for the function of these controls Kicker Cam Gate Cams Indicator Air Pressure 8 7 10 11 5 3 4 6 2 1 12 9 Guarding Removed Illustration Purposes Only...

Page 38: ...trol Button is located on the column below the Emergency Stop Button on the Operator side of the machine Pressing the lighted Energy Saving Control Button engages disengages this feature When engaged the drive belts will stop if there is not a continuous flow of boxes through the machine Inserting a boxwill re startthe machine A B C 11 1 Component Locations continued 1 5 7 8 9 10 11 12 2 6 3 4 Fig...

Page 39: ... before servicing 6 Never attempt to remove jammed boxes from the machine while machine is running 7 Machine access door must be closed when drive belts are running Do not attempt to override door interlock switch 8 Keep hands and clothing away from taping heads when machine is running A box traveling through the machine causes taping head rollers to retract when box enters and extend as box leave...

Page 40: ...p Figure 11 5 Open the side drive belts and raise the upper head assembly to accommodate the desired box width and height Move the compression rolls as wide as possible 11 Operation continued Figure 11 5 Tape Threading With Alternate Outboard Tape Drum Outboard Tape Drum Outboard Tape Rollers Adhesive Side Tape Lead End Threading Needle Tape Supply Roll ...

Page 41: ...the top of the box Crank the side drive belts in until the belts firmly grip the box Figure 11 7 Set Kicker cam relative to length of box being sealed Measure the distance X as shown and set the cam to the same dimension measured on the box this dimension provides a good starting point for setting the kicker cam Note 5mm hex key wrench is supplied with machine and should be kept in wrench holder o...

Page 42: ...ssion rollers Run box through machine and stop when adjacent to compres sion rollers Move compression rollers in to press box top flaps firmly together Restart machine to exit box To reduce the risk associated with pinch hazards Keep hands clear of the upper head support assembly as boxes are transported through the machine Keep hands hair loose clothing and jewelry away from box compression rolle...

Page 43: ...he flap higher above the score line which results in more reliable flap folding Figure 11 11 The upper side flap folding guides can be adjusted in or out to accommodate the width of the box For optimum performance the side flap folding guides should be adjusted to the narrowest position which allows them to catch any side flaps that may be bent outward past vertical Note Box flaps should not be be...

Page 44: ...ance of boxes to machine 5 Turn electrical and air supplies Off when machine is not in use 6 Reload and thread tape as necessary 7 Be sure machine is cleaned and lubricated according to recommendations in Maintenance section of this manual Figure 11 12 If the box is hard to move under the top head or is crushed raise the top head slightly If the box movement is jerky or stops under the top head mo...

Page 45: ...chine 3 Crank upper head up and or drive belts out until box is free 4 Carefully pull box out of machine 5 Readjust upper head and drive belts according to Machine Adjustment for Box Size instructions 6 Connect air and electrical supplies 7 Turn machine On I To reduce the risk associated with pinches and entanglement hazards Do not leave the machine running while unattended Turn the machine off wh...

Page 46: ...aning Regular slotted containers produce a great deal of dust and paper chips when processed or handled in equipment If this dust is allowed to build up on machine components it can cause component wear and overheating of drive motor The dust build up can best be removed from the machine by a shop vacuum Depending on number and type of boxes sealed this cleaning should be done approximately once p...

Page 47: ... screws B and side cover C 4 Remove and retain screws D cap washers E and spacers F from the front and rear arm assembly pivots 5 Lift belt assembly G up and off arm assembly pivots Note Keep motor in vertical position to prevent gear oil from leaking out of motor Figure 12 2 Drive Belt Replacement D E F A C B D E F G 12 Maintenance continued To reduce the risk associated with pinches and entangle...

Page 48: ...qually on both upper and lower tension assemblies Turn screws clockwise to reduce belt tension counterclockwise to increase tension Use force gauge to pull belt outward one inch 25mm at midspan as shown in Figure 12 4 with a moderate pulling force of 7 lbs 3 5 kg Tighten lock nuts H on both tension assemblies to secure tension setting 11 Assembly is reverse of disassembly Figure 12 4 Drive Belt Te...

Page 49: ...to resume case sealing 12 6 Blade Replacement Taping Head See Manual 2 Maintenance Blade Blade Replacement Figure 12 5 Air Line Filter Air Line Filter Water Drain Valve To reduce the risk associated with mechanical and electrical hazards Read understand and follow all safety and operating instructions before operating or servicing the case sealer Allow only properly trained and qualified personnel...

Page 50: ...y move boxes through the machine and belts should run fully on the surface of the pulleys at each end of the frame The idler pulleys on the infeed end are positioned by tension adjustment screws To adjust tension see Maintenance Drive Belt Replacement Tension Adjustment 13 3 Taping Head Adjustments Refer to Manual 2 Tape Web Alignment Manual 2 Tape Drum Friction Brake Manual 2 Applying Mechanism S...

Page 51: ...key wrench tighten or loosen M8 self locking nut until upper head is level 3 Take measurement from exit end of upper head assembly and front of flap folding ski to machine bed as shown in Figure 13 2 Upper assembly must be level 1 5mm 1 16 inch 4 Retighten five 5 bolts on each side of crossbar to secure adjustment A B 13 Adjustments continued To reduce the risk associated with pinches and entangle...

Page 52: ...ally set at the maximum gate lift of 25mm 1 inch This can be reduced if needed for special situations To do this remove the center roller section and turn the stop nuts clockwise until the desired lift is achieved Figure 13 4 Gate Stroke Setting Gate Center Roller Section 13 Adjustments continued To reduce the risk associated with pinches and entanglement hazards Do not leave the machine running w...

Page 53: ...sembly pivots Note Keep motor in vertical position to prevent gear oil leaking out of motor Reassembly Figure 14 2 4 Reassemble the spacer C onto the front and rear arm assembly pivots first 5 Install the belt drive assembly D onto the pivots and secure with special washers B and M6 16 flat head cap screws A Note Both drive belt assemblies must be installed at same operating height A C D B Figure ...

Page 54: ...ormal position A and fasten in lower position A A Relocate stop brackets on both columns Taping Heads 3 Lift lower taping head shown in Figure 14 3B straight up to remove it from machine bed 4 Refer to Manual 2 Adjustments Changing Tape Leg Length for taping head setup 5 Replace taping heads in case sealer reverse of disassembly Important Taping heads weigh approximately 7 2 kg 16 lbs Use proper b...

Page 55: ...g head frame at rear of taping head and under front flap folding ski Figure 14 4A Note Blocks front and rear must be the same height in order to keep upper frame level 4 Crank upper taping head frame down until weight of upper frame is fully on blocks 5 Remove and retain six mounting screws in each outer column assembly Figure 13 4B Important A second person should assist with this part of setup t...

Page 56: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 44 44 0009 2153 4 ECO 0078045 ...

Page 57: ...___________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ___________________________________...

Page 58: ...ical disconnect Motor not turning Energy Stop Button engaged Worn belt Dry compression bearings Dry column bearings Centering guides not centered Box flaps not of equal length Kicker cam improperly set Air cylinder flow controls out of adjustment Too much air pressure on gate cylinder lifts box off of gate cam Incoming boxes not low enough and therefore not actuating cam The removable portion of t...

Page 59: ... rollers Drive belts in PVC Nylon pulleys For machine disposal follow the regulations published in each country 16 2 Emergency Procedures In case of danger fire Disconnect plug of power cable from power supply Figure 14 1 IN CASE OF FIRE Use a fire extinguisher that is rated for electrical fires Figure 14 2 17 1 Statement of Conformity N A 17 2 Emission of Hazardous Substances Nothing to report 16...

Page 60: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 48 44 0009 2153 4 ECO 0078045 ...

Page 61: ...2 1 2 PE PE 3x14AWG 3x14AWG W W1 1L 1L1 1 L1 1 L1 2 T1 2 T1 3 L2 3 L2 4 T2 4 T2 5 L3 5 L3 6 T3 6 T3 QM1 QM1 4 0 6 3A 4 0 6 3A set 4 2 set 4 2A I I I I I I 1N1 1N1 U U1 D1 D1 D2 D2 AWG1 AWG18 WH WH AWG1 AWG18 BK BK 3x18 AWG 3x18 AWG W W5 2 X4 X4 1 X4 X4 PE PE X4 X4 X X1 PE PE W13 W13 3x18 AWG 3x18 AWG W17 W17 1L1 1L1 1 1 1 1N 1N1 11 11 1 PE PE 1 1 1 1 1 L1 L1 BK BK N WH WH 18 Technical Diagrams Fig...

Page 62: ... XP2 1 2 PE PE 1L1 1L1 1 2 K2 K2 14 14 7 3 4 1 2 K1 K1 12 12 6 3 4 1N 1N1 1 2 FU FU1 1A 1A F 0V 0V 0V 0V 115V 115V 24V 24V T1 T1 50VA 50VA BK BK 2L1 2L1 WH WH N2 N2 1 2 FU FU2 2A 2A T GS1 GS1 Auxliary Auxliary Power Power AC AC AC AC 102 102 101 101 103 103 104 104 111 1111 111 1112 3x18 AWG 3x18 AWG W W3 3x18 AWG 3x18 AWG W W4 X1 X1 PE PE X1 X1 PE PE 3x18 AWG 3x18 AWG W15 W15 3x18 AWG 3x18 AWG W1...

Page 63: ... YV1 W W6 0 75 0 75 3G 3G W W6 0 75 0 75 3G 3G PE PE BK2 BK2 BK1 BK1 X1 X1 24V E 24V E X1 PE PE XP9 XP9 9 9 3 XP9 XP9 9 9 1 13 13 14 14 K K7 12 12 2 129 129 13 130 YE G YE GN 11 11 12 12 FC FC1 11 11 12 12 FC FC2 11 11 12 12 S1 S1 E STO E STOP 11 11 12 12 S2 S2 E STO E STOP XP4 XP4 1 XP3 XP3 1 XP4 XP4 2 XP3 XP3 2 X1 X1 121 121 X1 X1 124 124 X1 X1 126 126 X1 X1 125 125 121 121 121 121 124 124 126 1...

Page 64: ...A1 T T2 AC DC 24 240V AC DC 24 240V 0 3 0 3 15 15 16 16 14 14 7 113 113 111 111 111 111 13 13 14 14 K2 K2 14 14 7 15 15 16 16 T T2 14 14 4 114 114 114 114 2 3 4 K K3 14 14 2 5 6 7 K K3 14 14 2 A1 A1 A2 A2 K K3 23 23 4 14 14 3 56 56 7 14 14 7 A1 A1 A2 A2 K2 K2 1 2 2 11 11 2 34 34 11 11 2 13 13 14 14 14 14 8 14 141 141 141 4x0 34 4x0 34 W12 W12 4x0 34 4x0 34 W12 W12 X1 X1 24 24 E X1 X1 114 114 X1 X1...

Page 65: ...Cavo W17 3G1 5 2 0 mt Connettore maschio 3P PE 10420000 custodia diritta 10512100 6 Cavo W17 3G1 5 2 0 mt Connettore maschio 3P PE 10420000 custodia diritta 10512100 7 Cavo W7 connettore presa M8 3 poli nero SP1 2 8 mt Cavo W12 Fotocellula 2 40 mt SCC0001794 Presa M12 90 4p cav 7 Cavo W7 connettore presa M8 3 poli nero SP1 2 8 mt Cavo W12 Fotocellula 2 40 mt SCC0001794 Presa M12 90 4p cavo 5M UL C...

Page 66: ... C UXD 140M C UXD U1 U1 13 135 CAVO ALIMANTAZIONE SJT CAVO ALIMANTAZIONE SJT W1 W1 13 136 CAVO USA TRIPOLARE CAVO USA TRIPOLARE W5 W5 13 137 140M CTE 140M CTE QM1 QM1 13 138 140M C DRY66 140M C DRY66 QM1 QM1 1 PE PE 204 m 204 mm 0 300M 0 300MT 1 8m 1 8mt SBA0016951V SBA0016951V SBC0030290V SBC0030290V PE PE U U1 135 135 D1 D1 D2 D2 1 L1 1 L1 3 L2 3 L2 5 L3 5 L3 2 T1 2 T1 4 T2 4 T2 6 T3 6 T3 I T O ...

Page 67: ...21 121 1 PE PE BK BK 1 U XP XP1 X2 X2 PE PE W3 W3 WH WH 2 PE PE V PE PE PE PE M1 M1 wh wh 2 1 12 12 11 11 W15 W15 bk bk wh wh BU BU BU BU 2 12 12 2 XP XP3 W8 W8 S2 S2 PE PE W4 W4 BK BK WH WH XP XP2 W1 W16 2 1 PE PE V U PE PE PE PE M2 M2 PE PE PE PE X4 X4 1 W17 W17 bk bk W2 W2 S1 S1 XP XP4 11 11 1 PE PE X4 X4 W1 W17 Internal targets Internal targets Jumpers Jumpers Terminal Terminal Connection poin...

Page 68: ...ure 18 1 Electrical Diagram 1 Phase 115V 60Hz continued Connectio Connection point point External targets External targets Internal targets Internal targets 24V 24V 1 4 P 129 129 1 4 P x1 x1 x2 x2 A1 A1 A2 A2 00 P XP9 00 P XP9 9 9 1 bn bn X X1 W W7 24V 24V 24V 24V 4 1 SP1 SP1 bk bk 9 9 3 x1 x1 H H1 129 129 W W7 129 129 X X1 SP1 SP1 1 4 K K7 A2 A2 A1 A1 BU BU BU BU BU BU BU BU x2 x2 W14 W14 ...

Page 69: ...V 60Hz continued V0 V0 MM1 MM1 QM1 QM1 2 1 RN2 RN2 2 13 13 QM2 QM2 12 12 2 1 3 QM3 QM3 12 12 12 12 4 51 51 2 3 V2 V20 14 14 1 2 RN3 RN3 1 2 RN4 RN4 MM2 MM2 2 3 1 V2 V21 1 2 RN5 RN5 2 31 31 V19 V19 P YV1 P YV1 1 3 3 2 2 P SP1 P SP1 C2 C2A 1 1 1 1 C4 C4B C9 C9A C4C C4C C4 C4D C5A C5A C6 C6A C4 C4A C21A C21A C4 C4F C4E C4E C7B C7B C7A C7A C7 C7C C20A C20A C9A C9A C18A C18A C8A C8A C22A C22A C3 C3A C1...

Page 70: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 58 44 0009 2153 4 ECO 0078045 ...

Page 71: ...ference to the serial number of the machine located on the identification plate on the machine The manufacturer reserves the right to modify the machine at any time without notice Spare Parts 8000af Adjustable Case Sealer It is suggested that the following spare parts be ordered and kept on hand continued 8000af Qty 3M Part Number Description 2 78 8076 4865 0 Belt Drive w Hook Labels In the event ...

Page 72: ...Order parts by Part Number Part Description and Quantity required Also include the model machine name machine type and serial number that are located on the identification plate 5 Refer to the first page of this instruction manual Replacement Parts and Service Information for replacement parts ordering information Important Not all the parts listed are normally stocked items Some parts or assembli...

Page 73: ...ows each illustration includes the part number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Servic...

Page 74: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 62 44 0009 2153 4 ECO 0078045 ...

Page 75: ... 8000af Type 11800 Page 63 44 0009 2153 4 ECO 0078045 Figure 16080 8000af Figure 16077 Figure 16085 Figure 16081 Figure 16072 Figure 16074 Figure 16075 Figure 16082 Not Shown Figure 16070 Figure 16070 Figure 16071 Figure 16078 Figure 16073 Frame Assemblies ...

Page 76: ...th American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 64 44 0009 2153 4 ECO 0078045 8000af Figure 16070 4 6 2 7 8 9 1 6 3 1 7 5 19 21 19 16 18 17 10 10 10 19 14 20 13 12 11 15 15 17 17 ...

Page 77: ...0 Tape Drum Sub Assembly 2 Inch 16070 8 78 8098 8749 6 Tape Drum 16070 9 78 8098 8817 1 Leaf Spring 16070 10 26 1002 5753 9 Screw Self Tapping 16070 11 78 8060 8172 1 Washer Friction 16070 12 78 8052 6271 0 Washer Tape Drum 16070 13 78 8100 1048 4 Spring Core Holder 16070 14 78 8017 9077 1 Nut Self Locking M10 x 1 16070 15 78 8032 0375 7 Screw Hex Hd M6 x 16 16070 16 78 8070 1215 4 Spacer Stud 160...

Page 78: ...tic 8000af Type 11800 Page 66 44 0009 2153 4 ECO 0078045 8000af Figure 16071 9 P0 P01 42 42 43 47 53 22 1 39 35 P01 37 29 15 49 41 4 50 48 16 16 3 2 25 13 30 28 32 21 24 7 8 40 33 12 11 31 14 6 19 18 17 13 34 45 46 51 52 5 10 38 20 23 36 4 26 27 P01 54 ...

Page 79: ...w M8X16 Soc Hd 16071 25 78 8137 8547 0 Crossbeam 16071 26 78 8070 1503 3 Roller Chain Tensioning 16071 27 78 8060 7878 4 Screw Idler 16071 28 78 8042 2919 9 Washer M6 Triple 16071 29 78 8091 0418 1 Nut M6 Self Locking 16071 30 78 8076 4818 9 Chain 3 8 Pitch 197 16071 31 78 8129 6306 0 Sprocket Z 22 M 1 16071 32 78 8032 0375 7 Screw M6X16 Hex Hd 16071 33 26 1003 7957 2 Screw M6X16 Soc Hd Hex Hd 160...

Page 80: ...erican ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 68 44 0009 2153 4 ECO 0078045 Figure 16072 8000af 1 9 7 5 2 3 4 8 6 16 13 18 15 14 12 10 11 17 4 5 8 1 10 11 9 12 14 16 15 2 3 17 6 7 18 13 ...

Page 81: ... 16072 5 78 8076 4825 4 Frame Assembly Upper L H W English Label 16072 6 78 8060 8087 1 Screw M5 x 10 16072 7 78 8070 1555 3 Block Upper Head 16072 8 78 8076 4826 2 Support Right Roller 16072 9 78 8076 4827 0 Support Left Roller 16072 10 78 8032 0375 7 Screw Hex Hd M6 x 16 16072 11 78 8042 2919 9 Washer Triple M6 16072 12 78 8052 6652 1 Cap End 16072 13 26 1003 7964 8 Screw Soc Hd Hex Soc Dr M8 x ...

Page 82: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 70 44 0009 2153 4 ECO 0078045 5 6 3 4 2 12 11 10 8 7 9 1 1 1 Figure 16073 8000af 1 2 12 1 4 3 6 5 9 1 7 8 12 12 17 11 10 ...

Page 83: ...ession Roller Support Assembly w English Label 16073 3 78 8076 4628 2 Roller Compression 16073 4 78 8076 4629 0 Shaft Roller 16073 5 26 1003 5841 0 Screw M8 x 16 16073 6 78 8017 9318 9 Washer Plain 8 mm 16073 7 78 8076 4630 8 Plate Tube Roller 16073 8 78 8076 4631 6 Screw M10 x 35 16073 9 78 8076 4632 4 Cap Support 16073 10 78 8017 9074 8 Washer Nylon 15 mm 16073 11 78 8052 6566 3 Washer Friction ...

Page 84: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 72 44 0009 2153 4 ECO 0078045 8000af Figure 16074 4 3 2 6 7 8 8 5 1 10 10 7 6 9 ...

Page 85: ...0 8 Housing Wire 16074 2 78 8137 7853 3 Cover 16074 3 78 8060 7758 8 Grommet DG13 5 16074 4 78 8137 7824 4 Chain 16074 5 78 8137 0965 2 Bracket Cable Chain 16074 6 78 8005 5741 1 Washer M5 Flat 16074 7 26 1003 7949 9 Screw M5X12 Soc Hd Hex Soc 16074 8 78 8076 4538 3 Washer M3 Flat 16074 9 78 8059 5517 2 Nut M3 Self Locking Zinc Pl 16074 10 78 8137 3716 6 Screw M3X10 Soc Hd Hex ...

Page 86: ...2018 3M Matic 8000af Type 11800 Page 74 44 0009 2153 4 ECO 0078045 8000af 24 25 24 10 10 25 23 22 8 21 10 8 6 4 5 27 13 13 14 14 15 3 11 1 2 21 9 17 19 18 10 8 8 4 26 7 22 16 15 9 10 13 20 24 23 A E B F C G D H G A B C D E F H 20 Figure 16075 ...

Page 87: ...78 8076 4888 2 Elbow 16075 11 78 8076 4665 4 Indicator 16075 12 78 8137 8552 0 Valve PNV35PNB00 7020011200 Met W 16075 13 78 8076 4885 8 Elbow KQL08 O2S 16075 14 78 8076 4891 6 Union Straight KQH04 01S 16075 15 78 8076 4886 6 Muffler 1 4 16075 16 78 8060 7651 5 Union FR 8 1 8 16075 17 78 8060 7690 3 Cap 16075 18 78 8137 8553 8 Fitting One Touch KQ2L08 03S SMC 16075 19 78 8076 4889 0 Union Straight...

Page 88: ...6077 1 8000af Optional 84 115 101 76 19 68 19 69 65 67 96 83 74 19 19 18 18 102 112 111 110 100 101 106 108 107 109 105 104 101 100 99 103 19 74 11 77 94 93 86 22 78 89 2 75 76 13 59 13 14 1 2 2 22 77 94 10 12 82 97 22 22 2 79 98 88 87 85 64 85 88 89 91 90 92 19 77 45 64 95 22 18 19 81 80 87 8 3 6 7 4 5 41 2 98 10 9 ...

Page 89: ...8 Clamp Inner 16077 12 78 8052 6676 0 Clamp Outer 16077 13 78 8137 8604 9 Center Frame Right 16077 14 78 8137 8605 6 Center Frame Left 16077 15 26 1003 7964 8 Screw Soc Hd Hex Soc Dr M8 x 20 16077 16 78 8060 7722 4 Spacer L 144 16077 17 78 8091 0696 2 Spacer 16077 18 78 8032 0375 7 Screw Hex Hd M6 x 16 16077 19 26 1000 0010 3 Washer Flat M6 16077 20 78 8076 4751 2 Bearing Support Gate 16077 21 78 ...

Page 90: ...n ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 78 44 0009 2153 4 ECO 0078045 8000af Figure 16077 2 70 68 59 69 65 66 73 72 61 61 61 61 73 72 71 61 60 61 61 61 61 61 61 61 61 62 63 63 40 41 41 41 41 ...

Page 91: ...AF Black 16077 40 78 8054 8857 0 Shaft 8 x 43 mm 16077 41 78 8010 7163 6 Screw Hex Hd M5 x 10 16077 42 26 1002 4955 1 Screw Self Tap 8P x 13 16077 43 78 8076 4775 1 Support Assembly Cam 16077 44 78 8054 8858 8 Spacer 8 x 26 5 mm 16077 45 26 1002 3866 1 Screw Flat Hd Hx Dr M5 x 10 16077 46 78 8076 4776 9 Cam Long 16077 47 78 8076 4777 7 Cam Short 16077 48 26 1003 7953 1 Screw Soc Hd M5 x 30 16077 4...

Page 92: ...G Date Released October 2018 3M Matic 8000af Type 11800 Page 80 44 0009 2153 4 ECO 0078045 8000af Figure 16077 3 7 22 20 19 13 18 17 19 18 28 15 49 2 6 7 10 17 29 21 15 7 49 16 16 17 14 27 23 24 25 18 17 18 19 50 30 24 ...

Page 93: ... Conveyor Assembly Right 16077 69 78 8137 8612 2 Conveyor Assembly Left 16077 70 78 8137 8613 0 R H Conveyor Label Assembly W English Label 16077 71 78 8137 8614 8 L H Conveyor Label Assembly W English Label 16077 72 78 8076 4771 0 Shaft Roller 16077 73 78 8060 8035 0 E Ring 7DIN6799 16077 74 78 8010 7169 3 Screw Hex Hd M6 x 12 16077 75 78 8137 8615 5 Cover Switch 16077 76 78 8060 8087 1 Screw M5 ...

Page 94: ...r 2018 3M Matic 8000af Type 11800 Page 82 44 0009 2153 4 ECO 0078045 Figure 16077 4 8000af 46 38 47 31 54 36 40 38 41 36 45 45 40 32 44 48 48 43 40 42 57 45 32 55 41 35 37 42 56 37 35 34 33 41 44 40 39 32 44 58 51 52 45 39 34 33 53 41 30 50 ...

Page 95: ...oc Hd M5 x 35 16077 97 78 8060 7582 2 Screw Soc Hd Hex Soc M5 x 70 16077 98 78 8137 8618 9 Support Assembly Tape Roll Bracket 16077 99 78 8137 8619 7 Support Tape Roll Bracket 16077 100 78 8076 5028 4 Shaft Roller 16077 101 78 8076 5030 0 Roller Knurled 114 mm 16077 102 78 8076 5031 8 Shaft Roller 16077 103 78 8076 5032 6 Roller Knurled 110 5 mm 16077 104 78 8114 4717 2 Bracket Assembly 16077 105 ...

Page 96: ...f Type 11800 Page 84 44 0009 2153 4 ECO 0078045 Figure 16078 8000af 20 23 3 29 25 29 19 21 24 25 29 43 35 38 33 45 31 49 38 36 4 2 16 14 15 28 1 35 47 44 27 22 24 19 20 22 50 5 5 7 13 11 14 6 7 32 31 6 8 9 17 18 22 26 27 22 26 10 12 30 34 37 41 40 42 43 48 39 46 ...

Page 97: ...er Special 16078 21 78 8060 7519 4 Screw M3 x 25 16078 22 78 8059 5517 2 Nut Self Locking M3 16078 23 78 8054 8784 6 Block Chain 16078 24 78 8056 3945 3 E Ring M4 16078 25 78 8054 8785 3 Rod Threaded Right Left 16078 26 78 8010 7418 4 Nut Hex M6 16078 27 78 8054 8786 1 Chain Connector 16078 28 78 8054 8788 7 Chain Connector 16078 29 78 8060 7520 2 Screw M3 x 20 16078 30 78 8076 4799 1 Nut Arm 1607...

Page 98: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 86 44 0009 2153 4 ECO 0078045 8000af Figure 16085 1 2 39 39 45 35 75 76 74 43 48 47 46 40 40 37 36 38 24 42 44 42 41 37 ...

Page 99: ...0025 0600 0 78 8076 5255 3 78 8005 5740 3 78 8076 4855 1 78 8054 8910 7 26 1003 5829 5 26 1000 0010 3 78 8076 5439 3 78 8091 0757 2 78 8046 8135 7 78 8137 0934 8 78 8057 5834 5 78 8057 5835 2 78 8137 0935 5 78 8076 4933 6 78 8094 6109 4 78 8010 7210 5 78 8070 1522 3 78 8070 1523 1 26 1011 8828 7 78 8076 4862 7 78 8054 8878 6 78 8054 8879 4 78 8057 5739 6 Bushing Side Drive Pin Roller Roller Plate ...

Page 100: ...age 88 44 0009 2153 4 ECO 0078045 8000af Figure 16085 2 35 45 7 17 32 30 21 24 21 17 54 50 18 52 51 57 56 55 9 8 19 22 56 18 17 16 49 26 27 10 64 12 3 5 58 14 12 11 65 13 4 6 59 15 13 20 27 72 73 33 77 60 34 31 20 23 19 20 20 29 28 20 16 53 25 21 26 71 17 70 63 69 67 68 78 78 ...

Page 101: ...78 8017 9318 9 Washer Plain 8 mm 16085 55 78 8054 8903 2 Block Belt 16085 56 78 8010 7210 5 Screw Soc Hd Hex Soc M6 x 20 16085 57 78 8054 8904 0 Screw Belt Adjustment 16085 58 78 8137 8627 0 Cover Drive Right 16085 59 78 0025 0601 8 Cover Drive Left 16085 60 26 1002 5753 9 Screw Self Tapping 16085 63 26 1002 4955 1 Screw Self Tap 8P x 13 16085 64 78 8091 0764 8 Cover Chain Right 16085 65 78 8091 0...

Page 102: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 90 44 0009 2153 4 ECO 0078045 8000af Figure 16080 1 1 8 7 5 6 2 14 8 3 10 4 13 1 12 11 15 4 8 10 8 9 5 7 2 11 ...

Page 103: ...0 4 78 8137 8560 3 Bracket 16080 5 78 8137 8561 1 Support External Protection Cover 16080 6 78 8137 8562 9 Support Protection 16080 7 78 8137 8541 3 Fixed Protection 16080 8 78 8137 8540 5 Protection 16080 9 78 8129 6293 0 Hinge 16080 10 78 8137 0810 0 Fixed Protection 16080 11 78 8060 7807 3 Handle 16080 12 78 8137 8563 7 Bracket Protection 16080 13 78 8137 8564 5 Hinge Protection 16080 14 78 813...

Page 104: ...ican ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 92 44 0009 2153 4 ECO 0078045 8000af Figure 16080 2 34 30 20 22 32 21 33 29 37 30 34 25 35 28 18 19 16 17 24 23 38 36 24 23 36 29 28 26 31 27 39 ...

Page 105: ... 1003 7964 8 Screw M8X20 Soc Hd Hex Soc Dr 16080 25 78 8042 2919 9 Washer M6 Triple 16080 26 78 8137 8568 6 Safety Kit MicroSwitch 16080 27 78 8010 7165 1 Screw M5X25 Flat Hd Soc 16080 28 78 8005 5741 1 Washer M5 Flat 16080 29 26 1003 7949 9 Screw M5X12 Soc Hd Hex Soc 16080 30 78 8028 8214 8 Washer 16080 31 78 8137 8623 9 Plate Security Switch 16080 32 26 0001 5862 1 Screw M5X12 Flat Hd Soc 16080 ...

Page 106: ...te Released October 2018 3M Matic 8000af Type 11800 Page 94 44 0009 2153 4 ECO 0078045 Figure 16082 8000af 29 32 1 11 4 12 2 2 6 7 9 10 3 8 30 20 14 13 21 21 31 22 23 24 26 26 25 25 27 27 6 28 28 16 19 17 18 21 21 20 15 3 5 ...

Page 107: ...imer H3DT A1 AC DC24 240 16082 11 78 8137 8575 1 Plate Electric Box 16082 12 78 8114 4890 7 Clamp 16082 13 78 8137 8576 9 Electric Box 16082 14 78 8137 0604 7 Coil Low Tension 16082 15 78 8137 0780 5 Switch 4 6 3 A 16082 16 78 8094 6384 3 Clamp 16082 17 78 8137 8296 4 Support Bracket On Off 16082 18 78 8137 0606 2 Knob Lockable 16082 19 78 8137 0782 1 Spacer 16082 20 78 8137 0607 0 Gland Cable 160...

Page 108: ...e Released October 2018 3M Matic 8000af Type 11800 Page 96 44 0009 2153 4 ECO 0078045 8000af 5 20 23 Figure 16081 22 7 20 3 2 11 14 13 15 13 19 20 6 4 1 12 2 9 8 23 16 10 21 6 23 12 17 18 24 25 27 30 29 28 31 26 32 30 31 22 ...

Page 109: ...acer Bearing 16081 13 78 8114 4710 7 Washer Support 16081 14 78 8114 4709 9 Support Bearing 16081 15 78 8137 8544 7 Safety Protection 16081 16 78 8005 5740 3 Washer 4mm Plain Nick 16081 17 78 8010 7209 7 Screw M6X12 Soc Hd 16081 18 78 8060 7815 6 Screw M4X8 16081 19 26 1003 7964 8 Screw M8X20 Soc Hd Hex Soc Dr 16081 20 78 8060 8087 1 Screw M5X10 16081 21 78 8060 7785 1 Grommet 16081 22 78 8114 471...

Page 110: ...North American ENG Date Released October 2018 3M Matic 8000af Type 11800 Page 98 44 0009 2153 4 ECO 0078045 ...

Page 111: ... Read understand and follow all safety and operating instructions Spare Parts It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Matic Accuglide 3 Type 10800 Upper and Lower High Speed Taping Heads 2 Inch Serial For reference rec...

Page 112: ...North American ENG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page ii 44 0009 2070 0 ECO 0078483 ...

Page 113: ...ance contact our help line at 1 800 328 1390 Provide the customer support coordinatorwith the model machine name machine type and serial number that are located on the identification plate Forexample Model Accuglide 3 2 inch Taping Head Type 10800 Serial Number13282 To order replacement parts contact us CSPD division of Combi Packaging Systems LLC 5365 East Center Dr N E 1 800 344 9883 Canton OH 4...

Page 114: ...North American ENG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page iv 44 0009 2070 0 ECO 0078483 ...

Page 115: ...uipment you ordered It has been set up and tested in the factory with Scotch tapes Included with each machine is an Instructions and Parts List Manual Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification plate Service replacement parts and add...

Page 116: ...North American ENG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page vi 44 0009 2070 0 ECO 0078483 ...

Page 117: ...8 Receiving and Handling 8 Installation Guidelines 8 Tape Leg Length 8 Tape Width Adjustment 8 Operation 9 11 Tape Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 15 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring...

Page 118: ...r shall be given to 3M solely through the 3M Matic Help line To be entitled to repair or replacement as provided under this warranty the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M If 3M is unable to repair or replace the part within a reasonable time after receipt thereof 3M at its option will replace the equipment or refund the purc...

Page 119: ...he top and or bottom center seam of regular slotted containers These taping heads are incorporated into most standard 3M Matic case sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The A...

Page 120: ...North American ENG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 2 44 0009 2070 0 ECO 0078483 ...

Page 121: ...ndition and operated safely Ensure that the manual is available to all operators of this equipment and the manual is kept up to date with all subsequent amendments Should the equipment be sold or disposed of please ensure that the manual is passed on with the machine Electrical and pneumatic diagrams are included in the manual Equipment using PLC controls and or electronic components will include ...

Page 122: ...ating or servicing the case sealer Allow only properly trained and qualified personnel to operate and or service this equipment Caution To reduce the risk associated with muscle strain Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift To reduce the risk associated with impact hazards Place the taping head on a smooth l...

Page 123: ...e 1 1 Replacement Labels 3M Part Numbers Important In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers Upper Taping Head Label 78 8137 3317 3 Lower Taping Head Label 78 8137 3316 5 Important Safeguards continued ...

Page 124: ... inches 1 4 inch See Adjustments Tape Leg Length 5 Box Size Capacities For use with center seam regular slotted containers When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 5 m s 100 feet per minute 7 Operating Conditions Use in dry relatively clea...

Page 125: ...iew 76mm 3 in 50mm Tape Leg 76mm 3 in 6mm 1 4 in Maximum 405mm 16 in Maximum Roll Diameter 405mm 16 in Maximum Roll Diameter 445mm 17 1 2 in 120mm 4 3 4 in Minimum Standard Head Spacing M6 Mounting Holes This dimension can be reduced to 90mm 3 1 2 in when both heads are converted to 50mm 2 in tape leg lengths 648 mm 25 1 2 in 95mm 4 3 4 in 142mm 5 5 8 in 278mm 10 15 16 in 350mm 13 3 4 in 443mm 17 ...

Page 126: ...nches the taping heads must be completely staggered so only one tape seal is being applied at one time Note AccuGlide 3 High Speed Upper Taping Head is supplied with a buffing arm guard Adjustments to guard may be required to install taping head into some older design case sealers 4 Mounting studs are provided with the taping head but special installations may require alternate mounting means 5 Bo...

Page 127: ...e Supply Roll Tape Supply Roll Tape Adhesive Side Tape Adhesive Side Tension Wrap Roller Tension Wrap Roller Knurled Roller Knurled Roller Wrap Roller Wrap Roller Threading Needle Threading Needle Applying Roller Applying Roller One Way Tension Roller One Way Tension Roller Applying Mechanism Spring Applying Mechanism Spring Buffing Arm Cover Buffing Arm Cover Buffing Roller Buffing Roller Orange ...

Page 128: ... arm Position 3 5 Pull threading needle down until tape travels between apply plate and ears of apply arm Position 4 until extends past apply roller When threaded adhe sive side of tape should face knurled rollers at position 2 and also position 3 6 Cut away any excess tape Important Do not cut against apply roller roller damage could occur Tape Loading Lower Taping Head 1 Remove the lower taping ...

Page 129: ...at tape roll fully against back flange of drum Adhere tape lead end to threading needle as shown Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller Excess tape can be cut with a scissors at applying roller To reduce the risk associated with sharp blade hazards Keep hands a...

Page 130: ...e position to insure proper clearance between blade and guard by slowly pivoting blade guard back Blade Guard The blade guard covers the blade whenever a box is not being taped Periodically check to be sure the blade guard is functioning properly and returning to cover the blade Replace any defective parts Blade Oiler Pad To reduce adhesive build up the taping heads are equipped with a factory pre...

Page 131: ...areas can cause serious equipment damage Never wash down or subject taping heads to conditions causing moisture condens ation on components Serious equipment damage could result Applying Buffing Roller Replacement Replacing roller requires removal of shaft and mounting screws With no area on the shaft to grip the shaft often turns when attempt ing to remove the second screw To ease removal of seco...

Page 132: ...um bracket on tape drum shaft Use an adjustable wrench or 25mm open end wrench 2 Using 5mm Hex Wrench turn tape drum shaft in out to center tape web 3 Tighten locking hex nut to secure the adjustment No other components require adjustment for tape web alignment Tape Drum Friction Brake Figure 5 3 The tape drum friction brake on taping head is pre set for normal operation to prevent tape roll over ...

Page 133: ...re 5 4B One Way Tension Roller Figure 5 5 The one way tension roller is factory set When replacing this assembly the roller must have 0 5 kg 1 lb min tangential force when turning To Adjust Tension 1 Wrap a cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn adjusting nut with socket wrench provided until required forc...

Page 134: ...gths 1 Remove and retain two hex head screws and remove the brush from normal position A on side frame 2 Remount and secure brush in posi tion A A on side frame forward of normal location with original fasteners 3 Remove cut off bracket extensions from position B 4 Remount cut off bracket extensions in forward position B B 5 Remove retain one way tension roller assembly from slot C in frame 6 Remo...

Page 135: ...nsion roller Adjust the one way tension roller Check for adhesive build up between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the centerline of the applying roller Check leg length adjustments Replace the blade Increase tape tension ...

Page 136: ...tion The one way tension roller is not correctly positioned The one way tension roller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces...

Page 137: ...l Tape Threading AccuGlide 3 Lower Taping Head 2 inch Qty Part Number Description 1 78 8017 9173 8 Blade 65mm 2 56 Inch 2 78 8052 6602 6 Spring Cutter 4 78 8076 4500 3 Stud Mounting 1 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which ...

Page 138: ...North American ENG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 20 44 0009 2070 0 ECO 0078483 ...

Page 139: ...cement parts list that follows each illustration includes the part number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual R...

Page 140: ...North American ENG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 22 44 0009 2070 0 ECO 0078483 ...

Page 141: ...8 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 23 44 0009 2070 0 ECO 0078483 Tape Head Figures AccuGlide 3 2 inch AccuGlide 3 2 Figure 10919 Figure 10920 Figure 10921 Figure 10922 Figure 10925 Figure 10923 Figure 10924 Figure 10401 ...

Page 142: ...eased 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 24 44 0009 2070 0 ECO 0078483 AccuGlide 3 2 24 25 1 3 2 4 8 11 10 12 16 15 17 17 18 19 13 13 13 9 7 5 23 13 23 27 20 29 27 26 28 29 21 Figure 10925 Upper Head ...

Page 143: ...2 78 8052 6568 9 Shaft Wrap Roller 10925 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10925 15 78 8100 1009 6 Washer Special 10925 16 78 8052 6565 5 Roller Top Tension 10925 17 26 1004 5510 9 Washer Plain M10 10925 18 78 8052 6567 1 Spring Compression 10925 19 78 8017 9077 1 Nut Self Locking M10 x 1 10925 20 78 8052 6569 7 Roller Wrap 10925 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10925 2...

Page 144: ... ENG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 26 44 0009 2070 0 ECO 0078483 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 Figure 10922 Upper and Lower Heads AccuGlide 3 2 ...

Page 145: ...ler 10922 5 78 8070 1367 3 Roller Knurled Assembly 10922 6 78 8070 1266 7 Roller Wrap 10922 7 78 8052 6580 4 Spacer 10922 8 78 8017 9082 1 Bearing Special 30 mm 10922 9 78 8017 9106 8 Screw Bearing Shoulder 10922 10 78 8052 6575 4 Shaft Roller 10922 11 78 8017 9074 8 Washer Nylon 15 mm 10922 12 26 1004 5510 9 Washer Friction 10922 13 78 8052 6567 1 Spring Compression 10922 14 78 8137 1438 9 Assemb...

Page 146: ...rican ENG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 28 44 0009 2070 0 ECO 0078483 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 Figure 10919 Upper Head AccuGlide 3 2 ...

Page 147: ... 10919 1 78 8137 3300 9 Buffing Arm Sub Assembly 10919 2 78 8137 3301 7 Buffing Arm Sub Assembly 10919 3 78 8052 6575 4 Shaft Roller 10919 4 78 8137 1398 5 Roller Buffing Assembly 10919 5 78 8070 1220 4 Spacer Spring 10919 6 78 8052 6580 4 Spacer 10919 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10919 8 78 8137 3311 6 Spring Upper 100 fpm 10919 9 78 8070 1244 4 Holder Spring AccuGlide 3 2 ...

Page 148: ... Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 30 44 0009 2070 0 ECO 0078483 Figure 10923 Upper and Lower Heads 1 7 7 3 8 5 5 4 4 9 9 6 6 Figure 10923 Upper and Lower Heads AccuGlide 3 2 ...

Page 149: ... Assembly 10923 3 78 8137 3304 1 Shaft Pivot Buffing 10923 4 78 8017 9082 1 Bearing Special 30 mm 10923 5 78 8017 9106 8 Screw Bearing Shoulder 10923 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10923 7 78 8137 3305 8 Spacer Applying Pivot 10923 8 78 8137 3306 6 Shaft Pivot Applying 10923 9 78 8094 6151 6 Washer Flat 6 5 ID x 15 OD x 0 5 Thk Figure 10923 2 Upper and Lower Heads AccuGlide 3 2 ...

Page 150: ...North American ENG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 32 44 0009 2070 0 ECO 0078483 Figure 10921 Upper and Lower Heads AccuGlide 3 2 ...

Page 151: ...Label 10921 5 78 8052 6597 8 Shaft Blade Guard 10921 7 26 1005 4758 2 Screw Flat Hd Soc Dr M4 x 10 10921 8 78 8017 9135 7 Shaft Spacer 10921 9 78 8052 6600 0 Spacer 10921 10 78 8070 1269 1 Bumper 10921 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10921 12 78 8052 6602 6 Spring Cutter 10921 13 78 8017 9132 4 Pivot Cutter Lever 10921 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10921 15 78 8137 330...

Page 152: ...NG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 34 44 0009 2070 0 ECO 0078483 Figure 10401 Upper and Lower Heads AccuGlide 3 2 4 14 16 14 3 1 13 13 13 12 13 5 6 7 7 7 2 4 8 9 10 15 11 ...

Page 153: ...0 Tape Drum Sub Assembly 2 Inch Wide 10401 5 78 8098 8749 6 Tape Drum 10401 6 78 8098 8817 1 Leaf Spring 10401 7 26 1002 5753 9 Screw Self Tapping 10401 8 78 8060 8172 1 Washer Friction 10401 9 78 8052 6271 0 Washer Tape Drum 10401 10 78 8100 1048 4 Spring Core Holder 10401 11 78 8017 9077 1 Nut Self Locking M10 x 1 10401 12 78 8100 1046 8 Spacer Bracket 10401 13 26 1003 5829 5 Screw Hex Hd M6 x 1...

Page 154: ...ed 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 36 44 0009 2070 0 ECO 0078483 26 8 2 4 8 13 13 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 23 23 5 Figure 10924 Lower Head AccuGlide 3 2 ...

Page 155: ... 78 8052 6568 9 Shaft Wrap Roller 10924 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10924 15 78 8100 1009 6 Washer Special 10924 16 78 8052 6606 7 Roller Tension Bottom 10924 17 26 1004 5510 9 Washer Plain M10 10924 18 78 8052 6567 1 Spring Compression 10924 19 78 8017 9077 1 Nut Self Locking M10 x 1 10924 20 78 8052 6569 7 Roller Wrap 10924 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10924...

Page 156: ...North American ENG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 38 44 0009 2070 0 ECO 0078483 9 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10920 Lower Head AccuGlide 3 2 ...

Page 157: ...10920 1 78 8137 3300 9 Buffing Arm Sub Assembly 10920 2 78 8137 3301 7 Buffing Arm Sub Assembly 10920 3 78 8052 6575 4 Shaft Roller 10920 4 78 8137 1398 5 Roller Buffing Assembly 10920 5 78 8070 1220 4 Spacer Spring 10920 6 78 8052 6580 4 Spacer 10920 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10920 8 78 8137 3312 4 Spring Lower 100 fpm 10920 9 78 8070 1244 4 Holder Spring AccuGlide 3 2 ...

Page 158: ...North American ENG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 40 44 0009 2070 0 ECO 0078483 ...

Page 159: ...North American ENG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 41 44 0009 2070 0 ECO 0078483 ...

Page 160: ...North American ENG Date Released 05 22 18 3M Matic Accuglide 3 2 Inch Taping Head Type 10800 Page 42 44 0009 2070 0 ECO 0078483 ...

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