3M 3M-Matic 700rks Instructions And Parts List Download

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Summary of Contents for 3M-Matic 700rks

Page 1: ...MENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Instructions and Parts Lis...

Page 2: ...bleshooting repair work and servicing plus parts list of the 3M Matic TM 700rks NA Random case sealer 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edition January 2010 Copyright 3M 2010 All rights reserved The manufacturer reserves the right to change the product at any time without notice 2010 January 700rks NA ...

Page 3: ...er Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 700rks Type 40800 Serial Number 13282 Minimum billing on parts orders will be 25 00 Replacement part prices available on request 10 00 restocking charge per invoice on returned parts Identification Plate Replacement Parts and Service ...

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Page 5: ...d tested in the factory with Scotch tapes If any problems occur when operating this equipment and you desire a service call or phone consultation call write or fax the appropriate number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity requ...

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Page 7: ...tion 5 3 2 Signal Words Explanation 5 3 3 Table of Warnings 6 7 3 4 Operator s Qualifications Definition 8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards 8 3 8 Prevent Other Hazards Recommendations and Measures 8 3 9 Personal Safety Measures 8 3 10 Incorrect Predictable Actions Not Allowed 8 3 11 Operator s Required Skill Levels 9 3 12 Component Locations...

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Page 9: ...on and Controls 26 7 14 Initial Start Up 26 7 15 Controls Valves and Switch Component Locations 27 29 7 16 Tape Loading Threading 29 7 17 Theory of Operation 29 30 7 18 Box Sealing 30 7 19 Taping Heads Completion 31 7 20 Outboard Tape Roll Holder 31 7 21 Preliminary Electric Inspection 31 7 22 Main Power Machine Connection and Inspection 31 7 23 Phases Inspection 31 8 Theory of Operation 8 1 Worki...

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Page 11: ...ections to be Performed Before and After Every Maintenance Operation 42 13 5 Safety Features Inspection Efficiency Circuit Breaker 42 13 6 Machine Cleaning 42 13 7 Cutter Blade Cleaning 42 13 8 Drive Belt Replacement 43 13 9 Drive Pulley Ring 44 13 10 Drive Belt Tension 44 46 13 11 Special Set Up Procedure Column Bumper Installation Machine Bed Height 47 49 13 12 Maintenance Work Log 51 14 Additio...

Page 12: ...rk of 3M St Paul MN 55144 1000 Drw drawing Ex for example Fig exploded view figure no spare parts Figure Illustration Max maximum Min minimum Nr number N A not applicable OFF machine not operating ON machine operating PLC Programmable Logic Control PP Polypropylene PTFE Polytetraflourethelene PVC Poly vinyl chloride W Width H Height L Length 700rks NA 2010 January vi ...

Page 13: ...tch pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The 700rks is adjustable to a wide range of box sizes see Specifications Section Box Weight and Size Capacities 3M MaticTM 700rks Random Case Sealer Type 40800 Note Shown above is the lower tape supply roll and bracket assembly in the alternate location 700rks NA 2010 January ...

Page 14: ...factured following the Machine Directives 89 392 in compliance with the legal requirements at the date of inception 1 2 How to Read and Use the Instruction Manual This instruction manual covers safety aspects handling and transport storage unpacking prepara tion installation operation set up and adjustments technical and manufacturing specifications mainte nance troubleshooting repair work and ser...

Page 15: ...2 GENERAL INFORMATION 3 2 1 Data Identifying Manufacturer and Machine 2 2 Data for Technical Assistance and Service 2010 January 700rks NA ...

Page 16: ...ts warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement pa...

Page 17: ... disconnect air if the machine has a pneumatic system Keep this manual in a handy place near the machine This manual contains infor mation that will help you to maintain the machine in a good and safe working condition 3 2 Explanation of Signal Word and Possible Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property dama...

Page 18: ...el to operate and service this equipment WARNING To reduce the risk associated with hazardous voltage Position electrical cord away from foot and vehicle traffic WARNING To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING To reduce the r...

Page 19: ... 3 5 To reduce the risk associated with pinches hazards Keep hands clear of the upper head support assembly as boxes are transported through the machine Keep hands hair loose clothing and jewelry away from box compression rollers Always feed boxes into the machine by pushing only from the end of the box Keephands hair looseclothing jewelry away from moving belts and taping heads CAUTION To reduce ...

Page 20: ...e or any part of it Clean the machine using only dry cloths or light detergents Do not use solvents petrols etc Install the machine following the suggested layouts and drawings 3 4 Operator s Qualifications Machine Operator Mechanical Maintenance Technician Electrical Maintenance Technician Manufacturer s Technician Specialist See Section 3 11 3 5 Number of Operators The operations described below...

Page 21: ...quipment etc Skill 3 Specialist from the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications on agreement with the customer 3 11 Operator s Skill Levels Required to Perform the Main Operations on the Machine The Table shows the minimum operator s skill for each machine operation Important The factory manager must ensure that the operator ...

Page 22: ...ks Case Sealer Components Left Front View 700rks NA 3 12 Component Locations Upper Taping Head Upper Drive Assembly Release Knob Electrical On Off Switch Box Centering Guides Infeed End Centering Guide Air Pressure Regulator Box Side Guides Centering Switch Upper Drive Assembly Switch Upper Drive Belt Covers and Belts Box Drive Belts Lower Taping Head Emergency Stop Switch Column Guards Pneumatic ...

Page 23: ... Important Safeguards continued Figure 1 1 Replacement Labels 3M Part Numbers 700rks 2010 January 78 8070 1421 8 2 78 8068 3859 1 78 8070 1329 3 78 8111 1496 2 78 8062 4266 1 78 8113 6769 3 78 8113 6750 3 ...

Page 24: ...gure 1 2 Replacement Labels 3M Part Numbers 700rks 2010 January Important Safeguards continued Box Centering Switch 78 8070 1328 5 78 8095 1141 9 78 8070 1319 4 78 8070 1360 8 78 8098 8908 8 78 8070 1336 8 2 ...

Page 25: ...ent Labels 3M Part Numbers 700rks 2010 January 78 8070 1332 7 78 8113 6768 5 78 8070 1317 8 78 8052 6680 2 4 Leg Height Adjustment Label Not shown 78 8070 1339 2 2 3M Logo Each side of upper assembly Not shown 78 8113 6768 5 78 8113 6717 2 78 8070 1333 5 ...

Page 26: ...ve belt speed is approximately 0 5 m s 100 feet per minute IMPORTANT SAFEGUARD 5 Tape Width 50mm 2 inches minimum to 72mm 3 inches maximum 4 Tape Scotch pressure sensitive film box sealing tapes 3 Operating Conditions Use in dry relatively clean environments at 4 4o C to 48 9o C 40o F to 120o F with clean dry boxes Note Machine should not be washed or subjected to conditions causing moisture conde...

Page 27: ...ngle wall or double wall B or C flute 23 44 lbs per inch of width Edge Crush Test ECT 9 Box Weight and Size Capacities A Box Weight filled 5 lbs 65 lbs 2 3 kg 29 5 kg Contents must support flaps B Box Size Minimum Maximum Length 150mm 6 0 inch Unlimited Width 175mm 7 0 inch 645mm 25 5 inch Height 120mm 4 75 inch 645mm 25 5 inch Boxes narrower than 200mm 8 inches may require more frequent belt repl...

Page 28: ... To re locate upper frame or outer columns see Special Set Up Procedure Note Length of boxes in illustrations above are not to scale Case Height Range Illustration Upper Frame Low Position Outer Column Position 1 Outer Column Position 1 Upper Frame High Position Minimum Maximum 105mm 630mm 4 125in 24 8125in Minimum Maximum 235mm 813mm 9 25in 32 00in Minimum Maximum 144mm 722mm 5 6875in 28 4375in M...

Page 29: ...ustomer supplied infeed and exit conveyors if used should provide straight and level box entry and exit Exit conveyors powered or gravity must convey sealed boxes away from machine 4 SPECIFICATIONS continued 10 Machine Dimensions W L H A B C F T Minimum mm 927 1180 1575 460 610 120 772 1640 Inches 36 5 40 5 62 18 24 4 75 30 38 64 5 Maximum mm 2185 890 Inches 86 35 2010 January 700rks NA ...

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Page 31: ...ansportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY Without the sup porting pallet the machine is exposed to damage and may cause injuries To move the machine use belts or ropes paying attention to place them in the points in dicated using care to not interfere with the lower taping head Figure 5 4 5 4 Storage of the Packed or Unpac...

Page 32: ...g Materials The 700rks NA package is composed of Wooden pallet Cardboard shipping box Wooden supports Metal fixing brackets PU foam protection PP plastic straps Dehydrating salts in bag Special bag of laminated polyester aluminium Polyethylene sea freight package only Polyethylene protective material For the disposal of the above materials please follow the environmental directives or the law in y...

Page 33: ...case sealer is equipped with four 4 adjustable legs that are located at the corners of the machine frame The legs can be adjusted to obtain different machine bed heights from 610mm 24 inch minimum to 890mm 35 inch maximum Note Minimum machine bed height can be reduced to 570mm 22 5 inch by moving outer columns up one set of mounting holes However this change also increases minimum box height of 12...

Page 34: ...the frame Figure 7 5 Cut the plastic ties holding the lower taping head in position Figure 7 6 Figure 7 5 Figure 7 6 Note A tool kit consisting of metric open end and hex socket wrenches is provided with the machine These tools should be adequate to set up the machine however other tools supplied by the customer will be required for machine maintenance see the Technical Documentation Spare Parts O...

Page 35: ...rbed fitting and hose clamp provided See Figure 7 7B The customer supplied air hose 8mm 5 16 inch ID must be clamped tightly to the barbed fitting If another type of connector is desired the barbed fitting can be removed and replaced with the desired 1 4 18 NPT threaded connector Always turn the air valve Off when the air supply line is being connected or disconnected 5 Turn the air supply on be t...

Page 36: ...on the lower taping head is mounted straight down as shown in Figure 7 8A The tape drum bracket assembly can be pivoted to provide tape roll clearance in certain cases To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp To reduce the risk associated with sharp blade hazards Keep hands an...

Page 37: ...with these screws 5 Attach the infeed conveyor over the screws using the inverted keyholes in the end of the conveyor Tighten all four 4 screws with a 13mm wrench 6 Refer to Figure 7 10 Set the cover plates over the joint between the conveyor and the frame on each side and secure them with four 4 M8 x 15 screws and M8 washers 7 7 Infeed Conveyor Assembly Figure 7 9 Infeed Conveyor Figure 7 10 Cove...

Page 38: ...dy to run machine Use of an extension cord is not recommended However if one is needed for temporary use it must have a wire size of 1 5mm diameter AWG16 have a maximum length of 30 5 m 100 ft and must be properly grounded To reduce the risk associated with impact hazards Always use appropriate supporting means when working under the upper drive assembly To reduce the risk associated with mechanic...

Page 39: ...s unplug the machine electrical cord and determine cause of overload After two minutes remove the electrical control box cover and reset the circuit breaker by pressing the Reset button and then the Start button on the circuit breaker Replace the control box cover plug machine electrical cord into outlet and restart machine by pressing green On button 2 Main Air On Off Valve Pressure Regulator Fil...

Page 40: ...ic switch controls the box centering guides When switch is activated by a box entering the case sealer the centering guides close centering the box and released after box passes over switch the guides open 6 Air Pressure Regulator Centering Guide Force Adjustment Figure 7 15 This regulator is used to adjust centering guides according to weight of boxes Pressure should be adequate to center boxes b...

Page 41: ...eading See Manual 2 Note If lower tape drum is mounted in alternate lower outboard position remove taping head from machine bed by pulling straight up insert threading needle in taping head and replace taping head Install tape roll on drum adhesive on tape leg up thread tape under knurled roller on outboard mount then attach tape to threading needle and pull tape through taping head with threading...

Page 42: ...ded that the centering guides and upper drive assembly switches be manually actuated to understand the functions described above Depressing the box centering switch causes the guides to close releasing the switch causes the guides to open Depressing the upper drive assembly raising switch causes the upper drive assembly to rise releasing the switch causes the drive assembly to descend 7 18 Box Sea...

Page 43: ... plug Note Machines outside the U S may be equipped with 220 380 Volt 50Hz systems or other electrical requirements compatible with local practice 7 22 Machine Connection to the Mains For technical specifications See Section 4 Specifications Push the LATCHING EMERGENCY STOP BUTTON The main switch is normally turned OFF Connect the power cord supplied with the machine to a wall socket using a plug ...

Page 44: ...ode The case sealer 700rks NA has only one automatic operating mode with The EMERGENCY STOP BUTTON unlocked Figure 8 1 The main start switch ON Figure 8 2 8 3 1 Normal Stop Procedure When the main switch is turned OFF the machine stops immediately at any point of the working cycle The same thing happens in case of electrical fail ure or when the machine is disconnected from the mains 8 3 2 Emergen...

Page 45: ...n Off Valve Regulator Filter Filter Regulator Down to Lock Up to Adjust Air Supply Connector Air On Off Valve 2010 January 700rks NA 9 1 Electrical Drive Belt On Off Switch 9 2 Latching Emergency Stop Button Figure 9 1 Figure 9 2 Figure 9 3 ...

Page 46: ...continued 9 5 Air Pressure Regulator Top Drive Force Adjustment 9 6 Upper Drive Assembly Actuator Switch Figure 9 5 Figure 9 6 Locking Nut Upper Drive Actuator Switch 2010 January 700rks NA Figure 9 4 Pneumatic Valve Drive Assembly Raising Switch ...

Page 47: ...35 2010 January 700rks NA 9 CONTROLS continued 9 7 Box Conveying Tape Seal Application Figure 9 7 ...

Page 48: ...ension cord is not recommended However if one is needed for temporary use it must Have a wire size of 1 5mm diameter AWG 16 Have a maximum length of 30 5m 100 ft Be properly grounded To reduce the risk associated with hazardous voltage Position electrical cord away from foot and vehicle traffic To reduce the risk associated with mechanical and electrical hazards Allow only properly trained and qua...

Page 49: ...rs Not Applicable to this Machine 11 4 Changing the Tape Leg Length Taping heads are preset to apply 70mm 2 75 inches long tape legs To change tape leg length to 50mm 2 0 inches refer to Instructions below and also to Manual 2 Removing Taping Heads Procedure Changing the Tape Leg Length With upper drive assembly in raised position 1 Remove tape from upper taping head 2 Pivot up the clamp that secu...

Page 50: ... belts Always push at the end of the box If the box is not centered correctly or the Upper Drive Assembly does not contact the top of the box correctly see pressure adjustment settings and or the Troubleshooting Section Important Before starting the machine verify that no tools or other objects are on the conveyor bed Important If drive belts are allowed to slip on box excessive belt wear will occ...

Page 51: ...nsion roller 1 4 Adjustment to box size H and W 1 5 Top flap compression rollers 1 6 Adjustment of tape applying spring 1 7 Conveyor bed height adjustment 1 8 Special Adjustment Changing tape leg length 2 9 Special Adjustment Column re positioning 2 12 7 Table of Operation Adjustments 12 2 Starting the Machine Important Before starting the machine verify that no tools or other objects are on the c...

Page 52: ...hrough machine Tape not centered on box seam The Troubleshooting Guide lists some possible machine problems causes and corrections Also see Manual 2 Troubleshooting for taping head problems 12 9 Troubleshooting Guide Troubleshooting Correction Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive belts Adjust the upper drive assembl...

Page 53: ...gly adjusted Cushion screw missing Centering guide force adjust regulator set too low Centering guide cylinder speed controls not in correct adjustment Defective centering guide power valve Correction Disconnect the air supply Make sure main pressure regulator reads zero Reconnect air supply and adjust regulator to read 70 PSIG 5 bar Clean or replace head raising valve Replace valve Clean or repla...

Page 54: ...f electrical power 4 Turn the main switch STOP OFF 5 Safety guards top drive belts 13 6 Cleaning of Machine Qualification 1 A weekly cleaning with dry rags or diluted detergents is necessary Cardboard boxes produce a significant quantity of dust and paper chips when processed or handled in case sealing equipment If this dust is allowed to build up on machine components it can cause component wear ...

Page 55: ...ews and plain washers 2 Loosen but do not remove lock nut B 3 Loosen tension screw C until all tension is removed from belt 4 Remove four 4 screws on side of belt guard D and slide belt guard out to expose belt 5 Pull belt splicing pin E out and remove belt 6 Place new belt over pulleys with laced splice at top Insert splicing pin Note Pin must not extend beyond edge of belt 7 Adjust belt tension ...

Page 56: ...ening the adjustment screw so that a moderate pulling force of 3 5kg 7lbs applied at the mid span as shown in Figure 13 7 will deflect the belt 25mm 1 inch This will assure positive contact between the belt and the drive pulley on the discharge end of the drive assembly Figure 13 7 Box Drive Belt Tension Adjustment To reduce the risk associated with mechanical and electrical hazards Turn electrica...

Page 57: ...ecrease tension Tighten lock nut to secure tension setting 4 Replace center plates front cover and secure with original screws Figure 13 8 Box Drive Belt Tension Adjustment Lower Belts Infeed End 700rks 2010 January Belt Tension Screw M8 Hex Head Infeed End Center Plates Box Drive Belts M10 Lock Nut M5 x 10 Flat Hd Screw 4 M6 Hex Wrench Special To reduce the risk associated with mechanical and ele...

Page 58: ... cutoff blades under orange blade guards The blades are extremely sharp WARNING 700rks 2010 January Belt Tension Screw M8 Hex Head Infeed End 13mm Box Wrench M10 Lock Nut Front Cover M5 x 10 Screw 4 To reduce the risk associated with mechanical and electrical hazards Turn electrical and air supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping h...

Page 59: ...d Position Parts 40 and 41 are removed and replaced by Part 42 Some bumper positions may 1 Allow upper and lower taping heads to come into contact with each other 2 Create added stress to the bumper 3 Cause a malfunction of the machine These events can potentially cause damage to the machine For more information on bumper settings contact your 3M service representative 13 11 Special Set Up Procedu...

Page 60: ...ORTANT When raising the column the existing Safety Plates 2 must be replaced by a new Safety Plate included in the parts kit as shown in Figure 15266 Note This also increases the minimum box height from 120mm 4 8 inch to 170mm 6 8 inch To move the outer columns up one set of mounting holes 1 Lift the upper taping head drive assembly up and place a 200 250mm 8 10 inch block at the front and rear of...

Page 61: ...th side columns Be sure that the stop bumpers are reassembled as shown and secure See Figure 13 11 and Figure 15266 3 Turn on the air and electrical power to the case sealer The upper taping head will now descend only part way thus increasing operating speed 700rks 2010 January To reduce the risk associated with mechanical and electrical hazards Turn electrical and air supply off and disconnect be...

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Page 63: ..._________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ _____________________________________________________________...

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Page 65: ...s in PVC Nylon pulleys For machine disposal follow the regulations published in each country 14 2 Emergency Procedures In case of danger fire Disconnect plug of power cable from power supply Figure 14 1 IN CASE OF FIRE Use a fire extinguisher that is rated for electrical fires Figure 14 2 15 1 Statement of Conformity Not Applicable 15 2 Emission of Hazardous Substances Nothing to report Figure 14 ...

Page 66: ...54 16 TECHNICAL DIAGRAMS 16 1 Electric Diagram 700rks NA 2010 January ...

Page 67: ...tic Diagram 2010 January 700rks NA To reduce the risk associated with mechanical and electrical hazards Turn electrical and air supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING ...

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Page 69: ...t be replaced to ensure operator safety A label kit part number 78 8098 9177 9 is available as a stock item It contains all the safety labels used on the 700rks Random Case Sealer The following parts are normal wear items and should be ordered and kept on hand as used Qty Part Number Description 4 78 8070 1531 4 Belt Drive W Pin In addition a tool spare parts kit supplied with the 700rks Random Ca...

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Page 71: ... portion of the machine 2 Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number 3 The Parts List that follows each illustration includes the Reference Number Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially available components This has...

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Page 73: ...January 700rks NA 700rks Frame Assemblies Frame Assemblies Figure 15267 Figure 15269 Figure 15262 Figure 15266 Figure 15031 Figure 15265 Figure 15264 Figure 15249 Figure 15263 Figure 15310 Infeed Exit Conveyor ...

Page 74: ...62 2010 January 700rks NA 700rks 2 7 5 9 10 3 1 16 18 17 11 11 16 20 7 4 20 18 19 15 21 14 13 12 8 6 1 2 8 20 18 11 22 Figure 10531 21 25 15 14 13 12 20 6 ...

Page 75: ...y 3 Inch 15031 9 78 8098 8828 8 Tape Drum 15031 10 78 8098 8830 4 Leaf Spring 15031 11 26 1002 5753 9 Screw Self Tapping 15031 12 78 8060 8172 1 Washer Friction 15031 13 78 8052 6271 0 Washer Tape Drum 15031 14 78 8100 1048 4 Spring Core Holder 15031 15 78 8017 9077 1 Nut Self Locking M10 x 1 15031 16 78 8032 0375 7 Screw Hex Hd M6 x 16 15031 17 78 8070 1215 4 Spacer Stud 15031 18 26 1000 0010 3 W...

Page 76: ...uary 700rks NA 700rks 46 16 16 3 30 31 21 22 32 19 4 43 17 33 2 45 36 44 15 29 33 35 34 24 23 6 6 6 17 25 12 20 20 14 5 0 25 28 27 25 28 27 26 7 10 12 11 13 40 5 8 9 38 39 6 37 Figure 15262 Optional 35 36 37 38 41 ...

Page 77: ...78 8060 8486 5 Bushing 15262 22 78 8023 2334 1 Screw Soc Hd M6 x 25 15262 23 78 8060 8487 3 Cover Switch 15262 24 78 8017 9066 4 Screw M5 x 10 15262 25 78 8010 7417 6 Nut M5 15262 26 78 8060 8488 1 Screw Hex Hd M5 x 20 15262 27 78 8046 8217 3 Washer Special 15262 28 78 8005 5741 1 Washer Plain M5 15262 29 78 8076 4537 5 Screw Soc Hd M3 x 25 15262 30 78 8076 4538 3 Washer Flat M3 15262 31 78 8059 5...

Page 78: ...ks 8 34 17 41 34 36 35 2 1 27 26 24 7 8 32 19 20 21 15 14 22 33 39 3 0 17 29 23 10 9 10 11 40 37 16 17 5 6 30 13 38 38 4 28 29 3 43 44 42 3 25 17 18 C B A E F H I D M D A E F G H I L M N O B A B C O N L 31 39 17 12 G Figure 15263 5 ...

Page 79: ...ctor 15263 21 78 8091 0430 6 Clamp 14 24 15263 22 78 8060 7853 7 Union Straight MR12 04 18 15263 23 78 8076 4671 2 Gauge Pressure 15263 24 78 8076 4673 8 Regulator Pressure 15263 25 26 1005 6901 6 Union Straight 15263 26 78 8076 4674 6 Nipple 1 4 1 8 15263 27 78 8059 5633 7 Air Distributor 15263 28 78 8091 0316 7 Union Straight 3101 08 10 15263 29 26 1005 6893 5 Elbow 90o 15263 30 78 8076 4675 3 R...

Page 80: ...68 18a 32 18b 18b 2010 January 700rks NA 700rks Figure 15264 ...

Page 81: ...ircuit Breaker Allen Bradley 6 3 10a 78 8076 5223 1 Circuit Breaker Allen Bradley 1 1 6A 78 8119 8965 2 Circuit Breaker Allen Bradley 15264 14 78 8094 6384 3 Ground Clamp VGPE 4 6 15264 15 78 8076 4968 2 Terminal 15264 16 78 8028 7909 4 Power Cord U S A 15264 17 78 8076 5176 1 Cable FROR 07 3X0 75 5 Mt 15264 18A 78 8076 5273 6 Cable 3X1 5Mt 15264 18B 78 8060 8052 5 Cable 4X1 5 5Mt 3 Ph 78 8091 043...

Page 82: ...700rks NA 700rks 14 13 16 15 64 23 24 42 4 3 31 26 14 30 28 2 68 20 27 25 57 56 55 66 19 48 47 12 11 53 44 46 45 43 17 45 18 67 29 71 72 49 60 51 49 62 65 4 54 52 Figure 15265 1 Should point to the support of the motor ...

Page 83: ...005 4757 4 Screw Flat Hd Soc Dr M5 X 20 15265 17 78 8137 0960 3 Support Gear Box 15265 18 26 1003 7964 8 Screw Soc Hd Hex Soc Dr M8 X 20 15265 19 78 8137 0580 9 Support Motor Bottom 15265 20 26 1011 8828 7 Capacitor 115V Gear Motor 15265 21 78 8070 1523 1 Screw 1 4 28X3 4 15265 22 78 8042 2919 9 Washer Triple M6 15265 23 78 8137 0936 3 Sprocket 3 8 Z 24 15265 24 78 8137 0940 5 Screw Set M6 x 20 15...

Page 84: ...72 2010 January 700rks NA 700rks 41 14 36 36 31 37 38 32 33 38 34 35 37 69 39 41 40 8 40 9 7 70 1 10 39 39 71 72 73 74 Figure 15265 2 ...

Page 85: ...Screw Soc Hd Hx Soc M5 X 20 15265 52 78 8054 8757 2 Pin Spring Holder 15265 53 26 1005 6859 6 Nut Self Locking M5 15265 54 78 8076 4774 4 Spring 15265 55 26 1003 7947 3 Screw Soc Hd Hex M4 X 35 15265 56 78 8054 8758 0 Spacer Valve Holder 15265 57 78 8059 5607 1 Plate Threaded 15265 58 78 8137 0979 3 Lever Front 15265 59 78 8137 0980 1 Cam Valve 15265 60 78 8054 8756 4 Shaft 6 X 46MM 15265 61 26 10...

Page 86: ...ve 40 41 and replace with 42 when Column is in RAISED Position 18 44 NOTE IMPORTANT Parts 40 41 are for NORMAL Position For RAISED Position Remove 40 41 and Replace with 42 Figure 15266 25 NOTE IMPORTANT Some bumper positions may 1 Allow upper and lower taping heads to come into contact with each other 2 Create added stress to the bumper 3 Cause a malfunction of the machine These events can potent...

Page 87: ...8 8054 8823 2 Ring Nut Rod 15266 25 78 8076 4552 4 Set Screw M6 X 8 15266 26 78 8059 5617 0 Crossmember 15266 27 78 8060 7886 7 Screw Hex Hd M6 X 16 Special 15266 28 26 1000 0010 3 Washer Flat M6 15266 29 78 8137 0959 5 Cover 15266 30 78 8010 7157 8 Screw Hex Hd M4 X 10 15266 31 78 8070 1505 8 Cap Inner Column 15266 32 78 8100 1152 4 Guard Column 15266 33 78 8076 5477 3 Washer Special 6 5 X20 X 4 ...

Page 88: ...76 2010 January 700rks NA 38 1 26 27 41 42 41 39 39 37 36 40 35 34 40 39 38 51 29 29 72 71 41 33 43 69 68 42 67 28 70 71 700rks Figure 15267 1 43 ...

Page 89: ... E Ring 10MM 15267 20 78 8076 4659 7 Plate Valve 15267 21 78 8010 7163 6 Screw Metric M5 X 10 Hex Hd 15267 22 26 1003 7946 5 Screw SOC HD M4X25 15267 23 78 8059 5607 1 Plate Threaded 15267 26 78 8052 6710 7 Roller Idler 15267 27 78 8052 6709 9 Washer Special 15267 28 78 8010 7435 8 Washer Metric Lock M6 15267 29 26 1003 7957 2 Screw Sox Hd Hex Hd M6 X 16 15267 30 78 8070 1518 1 Spacer Shaft 15267 ...

Page 90: ... 49 56 16 52 47 44 62 60 46 66 2 53 55 58 9 8 17 18 7 30 21 20 11 12 13 12 15 10 22 59 61 19 31 14 32 16 23 59 6 5 4 63 59 57 58 64 58 57 33 68 69 48 3 3 45 51 50 Figure 15267 2 59 700rks 2010 January This item does not point to a Shaft Roller ...

Page 91: ...asher 15X6 35X2 15267 52 78 8137 0937 1 Chain 3 8 P 67 15267 53 78 8070 1598 3 Cover 15267 54 26 1002 4955 1 Screw Self Tap 8P X1 3 15267 55 78 8005 5740 3 Washer Plain Metric 4MM Nick 15267 56 78 8070 1596 7 Union Elbow PG 13 5 15267 57 78 8137 0546 0 Cover Rear Upper 15267 58 78 8017 9066 4 Screw MetricM5X12 15267 59 78 8005 5741 1 Washer Flat M5 15267 60 78 8070 1531 4 Belt Drive with Hook 1526...

Page 92: ...80 700rks Random Case Sealer 700rks 700rks 2010 January Figure 15249 ...

Page 93: ...d M5 x 10 15249 6 78 8005 5741 1 Washer Plain M5 15249 7 78 8137 0965 2 Support 15249 8 78 8076 4641 5 Cover 15249 9 78 8010 7157 8 Screw Hex Hd M4X10 15249 10 78 8017 9018 5 Washer Metric Plain M4 Spec 15249 11 78 8060 7826 3 Screw Hex Hd M4X16 15249 12 78 8005 5740 3 Washer Plain Metric 4MM Nick 15249 13 78 8010 7416 8 Nut Metric Hex Steel M4 15249 14 78 8137 0966 0 Chain 15249 15 78 8060 7758 8...

Page 94: ... 21 13 40 17 50 8 52 18 4 5 38 17 6 51 49 48 12 33 25 5 31 30 23 12 14 41 29 15 7 16 9 6 19 17 47 46 49 5 3 10 11 54 60 59 61 36 56 62 39 42 25 33 57 54 2 1 62 55 55 55 45 39 30 35 27 31 31 28 34 26 28 28 32 27 24 53 38 45 8 37 5 43 44 Figure 15269 700rks ...

Page 95: ...54 8783 8 Washer Special 15269 31 78 8059 5517 2 Nut Self Locking M3 15269 32 78 8054 8784 6 Block Chain 15269 33 78 8056 3945 3 E Ring M4 15269 34 78 8054 8785 3 Rod Threaded Right Left 15269 35 78 8010 7418 4 Nut Hex M6 15269 36 26 1003 7963 0 Screw Soc Hd M8 x 16 15269 37 78 8137 0995 9 Cover Chain 15269 38 26 1002 5753 9 Screw Self Tapping 15269 39 78 8005 5740 3 Washer Plain 4 mm 15269 40 26 ...

Page 96: ...84 700rks 2010 January 15 10 9 10 1 9 9 8 4 9 10 14 15 11 7 5 6 3 2 12 13 700rks Random Case Sealer Figure 15310 700rks 1 ...

Page 97: ...R H 15310 5 78 8076 4512 8 Cap Front L H 15310 6 78 8032 0375 7 Screw Hex Hd M6 x 16 15310 7 78 8010 7418 4 Nut Hex M6 15310 8 78 8137 3600 2 Plate W Rod 15310 9 26 1003 5841 0 Screw M8 x 16 15310 10 78 8017 9318 9 Washer Plain 8mm 15310 11 78 8137 3601 0 Roller 32 x 642 15310 12 78 8076 4507 8 Plate Infeed 15310 13 78 8010 7157 8 Screw Hex Hd M4 x 10 15310 14 78 8005 5740 3 Washer Plain 4mm 15310...

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Page 99: ...nt Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays Spare Parts 3M Industrial Adhesives and Tapes 3M...

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Page 101: ...stance Replacement Parts and Additional Manuals Call the 3M Matic Help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 700a Type 3600 Serial Number 13282 Minimum billing on parts orders will be 25 00 Replacement part prices available on request 10 00 restocking ...

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Page 103: ...an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification plate 3M Matic AccuGlide and Scotch are Trade marks of 3M St Paul MN 55144 1000 P...

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Page 105: ...oading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 16 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tape Leg Length 16 Leading Tape Leg Length Adjustment 16 Changing Tape Leg Length From...

Page 106: ...s after the expiration of the warranty period All notices required hereunder shall be given to 3M solely through the 3M Matic Help line 800 328 1390 To be entitled to repair or replacement as provided under this warranty the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M If 3M is unable to repair or replace the part within a reasonable t...

Page 107: ...The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide 3 Taping Heads have been designed and tested for use with Scotch pressure sensitive film box sealing tape AccuGlide 3 Upper Taping ...

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Page 109: ...nt and the manual is kept up to date with all subsequent amendments Should the equipment be sold or disposed of please ensure that the manual is passed on with the machine Electrical and pneumatic diagrams are included in the manual Equipment using PLC controls and or electronic components will include relevant schematics or programs in the enclosure or will be delivered separately as needed Keep ...

Page 110: ...nd qualified personnel to operate and or service this equipment Toreducetheriskassociatedwithshear pinch and entanglement hazards Turn air and electrical supplies off on associated equipment before performing any adjustments maintenance or servicing the taping heads Never attempt to work on the taping head or load tape while the box drive system is running To reduce the risk associated with sharp ...

Page 111: ...oyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers AccuGlide 3 Taping Head 3 2009 February 78 8070 1335 0 Figure 1 1 Replacement Labels 3M Part Numbers Upper Taping Head Label 78 8137 3317 3 Lower Taping Head Label 78 8137 3316 5 ...

Page 112: ...Matic Case Sealers 90mm 3 1 2 inches with optional 2 inch leg length Width 150mm 6 inches When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 5 m s 100 feet per minute 7 Operating Conditions Use in dry relatively clean environments at 5 to 40 C 40 to...

Page 113: ...7 Specifications Continued AccuGlide 3 Taping Head 3 2009 February 132mm 5 2 in Figure 2 1 Dimensional Drawing ...

Page 114: ... inch tape legs if desired but both upper and lower heads must be set to ap ply the same tape leg length See Adjustments Changing Tape Leg Length From 70 to 50mm 2 3 4 to 2 Inches Also the conveyor speed at which the product moves through the taping heads affects the leading and trailing tape leg length See Adjustments sec tion Leading Tape Leg Length Adjustment Tape Width Adjustment Taping heads ...

Page 115: ...iew Figure 3 2 Taping Head Components Threading Diagram Lower Head Left Side View Tape Drum Tape Supply Roll Tape Adhesive Side Tension Wrap Roller Knurled Roller Wrap Roller Threading Needle Applying Roller One Way Tension Roller Applying Mechanism Spring Buffing Arm Cover Buffing Roller Orange Knife Guard Tape Cut Off Knife ...

Page 116: ... 3 5 and tape threading label Position the tape supply roll so the adhe sive side of tape is facing the front of the taping head as it is pulled from the supply roll 3 Attach the threading needle to the end of the roll Guide the threading needle around the wrap roller Position 1 then back around the one way tension roller Position 2 4 Continue pulling the threading needle down and guide it between...

Page 117: ...igure 3 4 Place tape roll on tape drum to dispense tape with adhesive side forward Seat tape roll fully against back flange of drum Adhere tape lead end to threading needle as shown To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp WARNING AccuGlide 3 Taping Head 3 2009 February Figure...

Page 118: ...f oil on the cutting edge of the blade to reduce adhesive build up Apply SAE 30 non detergent oil as needed Saturate felt oiler pad Should tape adhesive build up occur on blade carefully wipe clean with an oily cloth Maintenance To reduce the risk associated with shear pinch and entanglement hazards Turn air and electrical supplies off on associated equipment before performing any adjustments main...

Page 119: ... environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can cause the dirt to be blown inside the components onto sliding surfaces Dirt in these areas can cause serious equipment damage Never wash down or subject taping heads to conditions causing moisture cond...

Page 120: ...re box center seam Figure 5 2 1 Loosen the locking hex nut behind tape drum bracket on tape drum shaft Use an adjustable wrench or 25mm open end wrench Note To set up 72mm tape drum for 48mm tape disassemble tape drum from bracket and install lock nut between tape drum and bracket as shown in inset Figure 5 3 2 Turn tape drum shaft in or out to center the tape web use 5mm hex wrench 3 Tighten lock...

Page 121: ...rap a cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn the adjusting nut with the socket wrench provided until a force of approximately 0 5 kg to 0 9 kg 1 to 2 lbs is required to turn the roller by pulling on the spring scale One Way Tension Roller Figure 5 5 The one way tension roller is factory set When replacing ...

Page 122: ...p or bottom surface will increase the leading leg length Changing Tape leg Length from 70 to 50mm 2 3 4 to 2 inches Figure 5 7 Note When changing tape leg length both upper and lower heads must be adjusted to apply the same leg lengths To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff knives under orange blade guards The blades are extremely sharp ...

Page 123: ...en the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the center line of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tension roller Clean and adjust the blade Make sure th...

Page 124: ...ller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems Rethread the tape Move spring hook to next tighter...

Page 125: ...8028 7899 7 Knife 89mm 3 5 Inch 2 10928 12 78 8052 6602 6 Spring Cutter 4 10931 22 78 8076 4500 3 Stud Mounting 1 10927 10 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will require replacement under normal wear of the taping head...

Page 126: ...r and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service Information for replacement parts ordering ...

Page 127: ... 3 Taping Head 3 2009 February Taping Head Assemblies AccuGlide 3 Taping Heads 3 Inch Figure 10926 Upper Figure 10927 Lower Figure 10928 Figure 10929 Figure 10930 Figure 10932 Upper Figure 10931 Lower Figure 10402 ...

Page 128: ...27 28 1 20 21 29 29 13 13 9 13 19 17 18 17 16 15 11 12 27 2 4 3 25 24 5 32 23 7 23 10 31 31 32 31 31 8 26 22 AccuGlide 3 Taping Head 3 2009 February Figure 10932 Upper Head ...

Page 129: ...29 5 Screw Hex Hd M6 x 12 10932 15 78 8100 1009 6 Washer Special 10932 16 78 8054 8797 8 Roller Top Tension 10932 17 26 1004 5510 9 Washer Plain M10 10932 18 78 8052 6567 1 Spring Compression 10932 19 78 8017 9077 1 Nut Self Locking M10 x 1 10932 20 78 8054 8799 4 Roller Wrap 10932 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10932 22 78 8076 4500 3 Stud Mounting 10932 23 78 8076 5242 1...

Page 130: ...2 1 5 4 6 15 14 12 13 12 11 10 4 7 3 15 8 16 9 9 8 16 24 16 Figure 10929 Upper and Lower Heads AccuGlide 3 Taping Head 3 2009 February ...

Page 131: ...mbly Knurled 10929 6 78 8076 4738 9 Roller Wrap 10929 7 78 8054 8806 7 Spacer 10929 8 78 8017 9082 1 Bearing Special 30 mm 10929 9 78 8017 9106 8 Screw Bearing Shoulder 10929 10 78 8054 8801 8 Shaft 10 x 85 W Hexagon 10929 11 78 8017 9074 8 Washer Nylon 15mm 10929 12 26 1004 5510 9 Washer Friction 10929 13 78 8052 6567 1 Spring Compression 10929 14 78 8137 1392 8 Assembly Applying Roller 10929 15 ...

Page 132: ...8 9 6 4 3 7 7 7 7 7 7 1 2 5 AccuGlide 3 Taping Head 3 2009 February Figure 10926 Upper Head ...

Page 133: ...sembly 10926 2 78 8137 3301 7 Buffing Arm Sub Assembly 10926 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10926 4 78 8137 1397 7 Roller Buffing Assembly 10926 5 78 8076 4739 7 Spacer Spring 10926 6 78 8052 6580 4 Spacer 10926 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10926 8 78 8137 3311 6 Spring Upper 100 fpm 10926 9 78 8070 1244 4 Holder Spring ...

Page 134: ...28 Figure 10930 Upper and Lower Heads AccuGlide 3 Taping Head 3 2009 February 6 1 5 4 9 9 4 5 3 8 7 6 6 7 6 6 ...

Page 135: ... H Assembly 10930 3 78 8137 3314 0 Shaft Pivot Buffing 10930 4 78 8017 9082 1 Bearing Special 30 mm 10930 5 78 8017 9106 8 Screw Bearing Shoulder 10930 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10930 7 78 8137 3305 8 Spacer Applying Pivot 10930 8 78 8137 3313 2 Shaft Pivot Applying 10930 9 78 8137 6151 6 Washer Flat 6 5 ID x 15 OD x 0 5 Thk ...

Page 136: ...10 9 11 16 12 5 15 2 13 11 9 10 4 14 15 8 14 13 16 18 17 7 7 3 30 Figure 10928 Upper and Lower Heads AccuGlide 3 Taping Head 3 2009 February ...

Page 137: ...005 4758 2 Screw Flat Hd Soc Dr M4 x 10 10928 8 78 8060 7941 0 Pin Spring Holder W Slots 10928 9 78 8052 6600 0 Spacer 10928 10 78 8070 1269 1 Bumper 10928 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10928 12 78 8052 6602 6 Spring Cutter 10928 13 78 8017 9132 4 Pivot Cutter Lever 10928 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10928 15 78 8070 1216 2 Slide Extension 10928 16 26 1008 6574 5 Sc...

Page 138: ...32 AccuGlide 3 Taping Head 3 2009 February 4 14 11 15 10 9 8 4 2 7 16 5 6 7 7 14 3 1 13 13 12 13 13 Figure 10402 Upper and Lower Heads 21 25 15 14 13 12 20 6 11 2 4 14 8 9 10 15 17 ...

Page 139: ...8 Tape Drum 10402 6 78 8098 8830 4 Leaf Spring 10402 7 26 1002 5753 9 Screw Self Tapping 10402 8 78 8060 8172 1 Washer Friction 10402 9 78 8052 6271 0 Washer Tape Drum 10402 10 78 8100 1048 4 Spring Core Holder 10402 11 78 8017 9077 1 Nut Self Locking M10 x 1 10402 12 78 8100 1050 0 Spacer Bracket 10402 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10402 14 78 8133 9641 9 Tape Drum Assembly 3 Inch Head 1...

Page 140: ...27 28 1 20 21 29 29 13 13 9 13 19 17 18 17 16 15 11 12 27 26 2 4 3 25 24 5 32 23 7 23 10 8 31 31 26 34 Figure 10931 Lower Head AccuGlide 3 Taping Head 3 2009 February ...

Page 141: ...9 5 Screw Hex Hd M6 x 12 10931 15 78 8100 1009 6 Washer Special 10931 16 78 8054 8817 4 Roller Tension Bottom 10931 17 26 1004 5510 9 Washer Plain M10 10931 18 78 8052 6567 1 Spring Compression 10931 19 78 8017 9077 1 Nut Self Locking M10 x 1 10931 20 78 8054 8799 4 Roller Wrap 10931 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10931 22 78 8076 4500 3 Stud Mounting 10931 23 78 8076 5242...

Page 142: ...8 6 4 3 7 7 7 7 7 7 1 2 5 9 36 Figure 10927 Lower Head AccuGlide 3 Taping Head 3 2009 February ...

Page 143: ...b Assembly 10927 2 78 8137 3301 7 Buffing Arm Sub Assembly 10927 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10927 4 78 8137 1397 7 Roller Buffing 10927 5 78 8076 4739 7 Spacer Spring 10927 6 78 8052 6580 4 Spacer 10927 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10927 8 78 8137 3312 4 Spring Lower 100 fpm 10927 9 78 8070 1244 4 Holder Spring ...

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