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THERMOSALD ISC – MANUAL QUICK START 

                                                                  Rev. 2010 / 03 

Manual cod.: 3ES080x_V5.1_QS_EN                        Page  Nr.      17                                                    Tot. Nr   .  20                          
                      Includes all previous models 

 

ANNEX D – FAULT AND WARNINGS LIST (CAUSES – REMEDIES) 

 
NOTE - To reset every alarm give external reset command or  press reset button RES on the panel   
 
NOTE – when an alarm happens, on the thermoregulator the led red of alarm light; it’s possible to know the number 
of alarm reading the multilanguage panel or reading the number of lightening of led red and green: 
ALARM NUMBER = NR. IMPULSES OF LED GREEN x 10 + NR.IMPULSES LED RED
  

 

 
WARNING - ALARM CAUSES 

 

 

Remedies  

 
ALARM A  TERMOREGULATOR OFF AND DISPLAY OFF 

 

Verify power, Logic supply fault, call  the supplying builder. 

ALARM B  TERMOREGULATOR WITH LED OFF AND DISPLAY ON 
 

Circuit of synchronisme fault, call  the supplying builder. 

ALARM C  TERMOREGULATOR WITH LED ON AND DISPLAY ON  AND INDICATION  
                     "3E SRL +  THERMOSALD" 
 

Verify cable connection display 

F06 

DISPLAY EEPROM FLASH WRITE 

 

 

Switch off and switch on the equipment and call the supplier 

F07 

A/D CONVERTER 

 

 

Switch off and switch on the equipment and call the supplier 

F08 

INTERNAL TRASMISSION I2C-X 

 

 

Switch off and switch on the equipment 

F09 

INTERNAL TRASMISSION  I2C-EEPR 

 

 

Switch off and switch on the equipment  and verify parameters  

F19 

RS485 MASTER - CHECKSUM ERROR  

 

Verify checksum selection on the Master or Slave   

F20 

RS485 SLAVE - CHECKSUM ERROR  

 

Verify checksum selection on the Master or Slave  

F21 

RS485 SLAVE - OE ERROR-OVERRUN 

 

Following data arrived before reading the previous  

F22 

RS485 SLAVE - FE ERROR-FRAME ERROR 

 

Data stop bit not arrived  

F23 

RS485 MASTER – NO ANSWER FROM SLAVE 

 

After a Master calling no answer received from the slave  

F24 

RS485 SLAVE – TOO DATA REQUESTED FROM MASTER OR WRONG ADDRESS 

 

Master ha s requested to the slave too many data or a wrong address  

F25                RS485 SLAVE – BUFFER FULL 

 

 

Slave Buffer is full because of too many data trasmitted or too frequently trasmitted 

F26 

RS485 MASTER - OE ERROR-OVERRUN 

 

Following data arrived before reading the previous  

F27 

RS485 MASTER - FE ERROR-FRAME ERROR 

 

Data stop bit not arrived  

F28 

RS485 MASTER - TOO DATA REQUESTED FROM SLAVE OR WRONG ADDRESS 

 

Slave ha s requested to the master too many data or a wrong address  

F29 

RS485 MASTER - BUFFER FULL 

 

Master Buffer is full because of too many data trasmitted from the slave  

F33 

NO VOLTAGE ON POWER TRASFORMER 

 

 

Verify power on CN1/L1,L2, verify power trasformer circuit 

F34 

DON'T USE 

 
F35 

CALIBRATION REQUEST 

Summary of Contents for THERMOSALD ISC

Page 1: ... LIPPO DI CALDERARA BOLOGNA Tel 39 051 6466225 228 e Mail mail 3e3e3e com Fax 39 051 6426252 web site www 3e3e3e com AUTOMATIC CALIBRATION ANALISYS ON LINE OF BAND CHARACTERISTICS DIAGNOSTIC PANEL WITH 6 LANGUAGES SET UP OF SEALING BAND PPM CHARACTERISTIC RS 485 INTERFACE OPTIONAL WORKING WITH POTENTIOMETER BURN IN OF SEALING BAND ...

Page 2: ...ng specific applications Do not deliver electrical power to the temperature controller if the protective cover has been removed for special servicing on the electronic system Employ qualified and well trained personnel familiar with the technology used to install and use the equipment Grounding the thermoregulator by yellow green cable connected to the predisposed screw and by 4 fixing screw Use b...

Page 3: ...ENT TO GROUND PIN4 ALTERNATING CURRENT SUPPLY 230Vac 4 10 sq mm NOTE 1 Power supply and control circuit supply with the same phase NOTE 2 Twist power cable CN2 CONTROL CIRCUIT SUPPLY TERMINAL BLOCK PIN 1 400 Vac 0 1A absorption max 1sq mm PIN 2 230 Vac 0 1A absorption max 1sq mm PIN 3 0 Vac 0 1A absorption max 1sq mm NOTE 1 Power supply and control circuit supply with the same phase CN3 CONTROLS T...

Page 4: ...N6 REFERENCE TERMINAL BLOCK PIN1 SEALING BAND REFERENCE REF 0 5mmq PIN2 SEALING BAND REFERENCE REF 0 5mmq PIN3 SCREEN REFERENCE CABLE REF 0 Don t connect on machine side 1mmq PIN4 REFERENCE TA 0 5mmq PIN5 REFERENCE TA 0 5mmq PIN6 SCREEN TA CABLE TA0 Don t connect on machine side 1mmq NOTE 1 Twist cables or better use cable TWINAX IBM Ns cod 3esd0066 CN7 POTENTIOMETER CONNECTOR 9 PIN MALE PIN1 PRE ...

Page 5: ...THERMOSALD ISC MANUAL QUICK START Rev 2010 03 Manual cod 3ES080x_V5 1_QS_EN Page Nr 5 Tot Nr 20 Includes all previous models 2 2 ELECTRIC DRAW DIGITAL CONNECTIONS ...

Page 6: ...ECTRIC DRAW POWER CONNECTIONS CONTROL OF THE SECONDARY NOTE Power supply CN1 1 e CN1 2 must be with the same phase as control supply CN2 3 e CN2 2 Ground screw must be connected to the ground of machine with the cable jellow green section power cable section Twist power cable twist TA cable Twist and screen sealing reference cable ...

Page 7: ...LECTRIC DRAW POWER CONNECTIONS CONTROL OF THE PRIMARY NOTE Power supply CN1 1 e CN1 4 must be with the same phase as control supply CN2 3 e CN2 2 Ground screw must be connected to the ground of machine with the cable jellow green section power cable section Twist power cable twist TA cable Twist and screen sealing reference cable ...

Page 8: ...NCES CHART Band width mm Band thickness mm Specific resistance R0 Ω Ω Ω Ω mt 1 5 0 3 1 67 2 0 25 1 59 3 0 1 2 95 3 0 15 1 95 3 0 2 1 50 3 0 25 1 27 4 0 15 1 40 4 0 25 0 96 5 0 2 0 8 5 0 25 0 69 6 0 1 1 6 6 0 2 0 72 8 0 1 1 2 8 0 2 0 51 Band width mm Band thickness mm Specific resistance R0 Ω Ω Ω Ω mt 2 8 0 3 0 9 4 0 3 0 6 Band width mm Band thickness mm Specific resistance R0 Ω Ω Ω Ω mt 4 0 15 1 4...

Page 9: ...power cable inside the T A must not turn around T A only 1 single line inside Stage 4 For any further information call 3E ENGINEERING DEPARTMENT TECHNICAL NOTES From software V5 1 it s possible modify the temperature coefficient of the sealing bands in part per milion PPM modifying the PPM also other parameters will change in automatic as shown in the following table for compatibility with the pre...

Page 10: ... green Balance Led by 10 e g 9 pulses 90 the pulses of the red Balance Led by the units e g 10 pulses 0 Step 6 Calibrate the system Keep the external CALIBRATION button pressed for 3 seconds and wait the four LEDS on the system go on flashing as long as the the instrument is being calibrated Step 7 The system is ready to start cycling as soon as the calibration procedure has been completed Set the...

Page 11: ...th the relevant description in one of the 6 languages provided Step 6 Calibration keep the CAL button on the multi lingual control panel pressed for 3 seconds as indicated in the illustration below Figure 3 the four LEDS on the equipment go on flashing as long as calibration is being performed NOTE For further calibration procedures press buttons CAL MODE CAL on the multi lingual panel in the orde...

Page 12: ...ttons pressed for 6 seconds The four LEDS on the equipment stay on for 3 seconds 4 4 PUTTING THE SYSTEM INTO SERVICE BASIC SETUP MULTI LINGUAL PANEL POTENTIOMETERS RS485 OPTION NOTE 1 Perforn the same operations as those described in paragraph 4 3 above NOTE 2 To enable the potentiometers change the MACHINE DATA items 1 Potentiometers display NOTE 3 Set the maximum pre heat and heat seal temperatu...

Page 13: ...iven TEMPERATURE SUBMENU LEVEL 2 DIAGNOSTIC SUBMENU LEVEL 2 EMERGENCY TEST SUBMENU LEVEL 2 BURN IN SUBMENU LEVEL 2 DATA SETTING SUBMENU LEVEL 2 MACHINE DATA SUBMENU LEVEL 2 INFORMATION SUBMENU LEVEL 2 NOTE Press buttons MODE ARROW DOWN or ARROW UP to access any submenu or parameter NOTE To alter any parameter displayed proceed as follow Press the MODE button to switch over to modification mode 080...

Page 14: ...THERMOSALD ISC MANUAL QUICK START Rev 2010 03 Manual cod 3ES080x_V5 1_QS_EN Page Nr 14 Tot Nr 20 Includes all previous models ENTER YES MODE NO RES Select YES to confirm NO to restore the earlier data ...

Page 15: ...ve effective currents full wave effective power 3 Each video page indicates 3 values that relate to the same variable under different conditions i e THEORETICAL VALUES CALIBRATION SETTINGS REAL TIME VALUE in particular PAGE 1 IMAX I0 I Where IMAX stands for the maximum pulsed effective currents of the temperature controller I0 represents the full wave effective current for calibration and I is the...

Page 16: ... coefficient 1 5 2 select the nearest one 4 10 SETUP PROCEDURES WITHOUT USING THE CONTROL PANEL MANUAL MODE Calculating total resistance R strip specific resistance Ohm m x strip length m Calculating the strip cross section S Strip cross section S mm2 strip length mm x strip thickness mm Calculating the theoretical pulsed heating currents I I heating strip cross section S mm2 x 30 Amp mm2 Calculat...

Page 17: ...Switch off and switch on the equipment F09 INTERNAL TRASMISSION I2C EEPR Switch off and switch on the equipment and verify parameters F19 RS485 MASTER CHECKSUM ERROR Verify checksum selection on the Master or Slave F20 RS485 SLAVE CHECKSUM ERROR Verify checksum selection on the Master or Slave F21 RS485 SLAVE OE ERROR OVERRUN Following data arrived before reading the previous F22 RS485 SLAVE FE ER...

Page 18: ...egulator if problem persist call the supplying F54 WIPER VFINE Switch off and switch on the thermoregulator if problem persist call the supplying F60 RESET WITH CALIBRATING IN PROCESS Repeat the calibrating F61 BALANCE UNSUCCESSFULL Repeat the calibrating F62 BALANCE V UNSUCCESSFULL Repeat the calibrating F63 BALANCE VGROSS UNSUCCESSFULL Repeat the calibrating F64 BALANCE VFINE UNSUCCESSFULL Repea...

Page 19: ...ENT Verify bands verify power connection between thermoregulator and bands F092 POWER PART FAILURE Reset the thermoregulator if problem persist call the supplying F093 BAND BROKEN DURING A SEAL Verify power on the transformer Verify voltage on CN 1 CN 2 connector verify breaking of power cables verify breaking of bands F094 REFERENCE SIGNAL CABLE FROM BANDS IS INTERRUPTED Verify the connection of ...

Page 20: ...ENSIONS PANEL BORING DIGITAL PANEL 96x48 BACK DIMENSION 86x40 5 41 mm H 55 CONNECTION mm 87 mm TOP VIEW TERMOREGULATOR 60 AMPERE 90 AMPERE AND HOLES FOR PANEL MOUNTING Nr 3 HOLES D 4 5 mm 120 mm 95 mm H 145 mm 82 mm 20 mm 100 mm TOP VIEW TERMOREGULATOR 90 AMPERE OBSOLETE AND HOLES FOR PANEL MOUNTING Nr 2 HOLES D 4 5 mm 180 mm 168 mm H 145 mm 100 mm ...

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