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3DHS 92 Edge 540 V2 ARF, Assembly Manual

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3DHS 92 Edge 540 V2 ARF Assembly Manual Download Page 4

4 

 

Let’s get started! 

 

 

 

Wing assembly 

 
 

1.

 

Locate the 2 wing panels as well as the composite aileron control horns and 
base plates.  Use a soldering iron or sharp hobby blade to remove the covering 
over the slots for the aileron horn and aileron servo mount as shown. Make 
sure you are doing this on the bottom of the wing and aileron!

 

 

 

Summary of Contents for 92 Edge 540 V2 ARF

Page 1: ...92 Edge 540 V2 ARF Assembly Manual Copyright 2018 Extreme Flight RC ...

Page 2: ...st be accompanied by the original dated receipt This warranty is extended to the original purchaser of the aircraft kit only Extreme Flight RC in no way warranties its aircraft against flutter We have put these aircraft through the most grueling flight tests imaginable and have not experienced any control surface flutter Proper servo selection and linkage set up is absolutely essential Inadequate ...

Page 3: ...mum of 400 oz inches of torque MKS HV777A or HBL 380 recommented Extreme Flight aluminum servo arms 2 x 1 5 inch arms for aileron 2 x 2 inch arms for elevators and 1 x 4 dual arm for the rudder 2 x 12 Servo Extensions for the Ailerons 1 x 12 Servo Extension for throttle or ESC 2 x 48 Servo Extensions for the elevator Xpwr 60cc brushless outrunner motor Blazing Star Standard XL standoff kit for ele...

Page 4: ...as well as the composite aileron control horns and base plates Use a soldering iron or sharp hobby blade to remove the covering over the slots for the aileron horn and aileron servo mount as shown Make sure you are doing this on the bottom of the wing and aileron ...

Page 5: ... or paper towel Once all hinges are installed in the wing set it aside to dry 4 Once dry use the same procedure to fill the hinge holes in the aileron with epoxy Coat the protruding hinges with epoxy then slide the aileron into position Make sure the aileron is seated properly with minimal gap between the wing and aileron and wipe away any excess glue with an alcohol soaked rag Pay careful attenti...

Page 6: ...d and install your aileron servo as shown with the output shaft oriented toward the leading edge of the wing 6 Assemble the aileron linkage as shown and secure to the aileron horn assembly and servo arm with the provided 3mm bolts Apply blue Loctite to all bolts ...

Page 7: ... on the aileron to make sure all is secure then clean the wings with a soft cloth and Windex and set aside Note the wings mount to the fuselage with nylon wing bolts Fuselage Assembly 8 Locate the carbon fiber landing gear and mounting bolt set in the hardware bag Insert each bolt into a washer through the carbon gear and fuselage and secure with a nylon insert locknut ...

Page 8: ...ding gear cuffs to the carbon gear legs and mark their location Remove the cuffs and apply a bead of Silicon based Goop glue completely around the gear leg as shown Slide the cuffs into place and secure with tape until dry ...

Page 9: ... Attach the axles to the landing gear with the locking nuts and large washers Install one wheel collar then wheel then a second wheel collar Test fit the wheel pant for proper wheel placement Attach both the inside and outside wheel collars to center the wheel in the wheel pant Now would be a good time to grind a flat spot in the axle to give the outer wheel collar a better grip ...

Page 10: ...10 11 Position wheel pants in place Use the two holes in the landing gear as a guide to drill two holes in wheel pants for attachment Use M3 blind nuts and bolts to attach as shown ...

Page 11: ... assembly Now is a good time to remove all bolts and fasteners in the assembly and apply blue Loctite to these fasteners Locate the three holes in the rear of the fuselage for the M3 bolts Fasten the tail wheel assembly as shown ...

Page 12: ...control horns as previously done with aileron control horns NOTE IT IS RECOMMENDED TO USE THE PULL PULL RUDDER SERVO LOCATION FOR THE 92 EDGE V2 This is for weight and balance purposes The rudder has two positions for the rudder control horns Please note in the following picture ...

Page 13: ...ur ball links to the pull pull ends screwing into the ball links 1 3 of the way This will allow room to tighten the cables when assembly is complete Install one crimp sleeve on cable before inserting cable into pull pull end Allow enough cable to go back in crimp sleeve and a second loop around sleeve See photos below for reference Once satisfied with the loops crimp sleeve with pliers Also crimpi...

Page 14: ...14 ...

Page 15: ...rrect location for your choice of power plant If using an alternative motor engine simply download the mounting template from the engine manufacturer s website and align with the centering marks on the firewall and drill the appropriate holes Mount the DA 70 using EF s Blazing Star DA 70 stand off ...

Page 16: ...6 17 Throttle servo may be mounted under the motor box as shown 18 If using stock mufflers it is recommend to remove the tunnel cover for additional airflow Also open vents on the bottom of the fuselage ...

Page 17: ...ellent powerplant for the Edge producing gobs of clean quiet power rivaling that of the DA 70 We sell a set of Blazing Star XL standoffs that make mounting the Xpwr 60 very easy Below is a photo of the Xpwr 60 installed along with our recommended ESC the Castle Creations HV160 Make sure to use firmware version 4 22 for best results The Xoar 24x12 PJN is the ideal prop for this setup There is a mou...

Page 18: ...18 ...

Page 19: ...done with the aileron control horns Also install elevator hinges the same as the ailerons Note there are shorten hinges at the inboard location of the elevator to allow clearance of the stab tube and control horn See picture below for reference Mount elevator servos inside stabilizers as shown Mount the EF 2 inch servo arm and complete elevator pushrod assembly Be sure both elevator push rods are ...

Page 20: ...20 ...

Page 21: ...21 23 The 92 Edge V2 includes wing tips and side force generators SFG s These are mounted with three M3 bolts ...

Page 22: ... hundred feet before slowly starting to level off Adjust the position of your batteries and components to achieve this flight condition Once satisfied with the location of your CG scribe a mark on the battery tray so that you can position the batteries in the same location each flight and achieve the same feel and flight characteristics each flight We also highly recommend taking the time to prope...

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