3B6 TOP MASTER User Manual Download Page 32

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Top Master

User Manual

Max Values

TOTAL

ton

XXX

Each value shown on the display has a limit.
Loading truck with a fork lift / wheel loader we assume that after each truck (usually no

more than 40 metric tons) the total is zeroed.

If you use the system in other environments please read the table below that may contain

relevant system limits for your application.

If a value reach it’s limit the correspondent number will flash.

Please note that the “.” shown into the numbers below is the decimal separator sign.

Value

U.M. selected

Total load

Partial
load

Bucket
n°

Target Load

Display Totals
max value x
each material
shown

Min

Max

9999990

99999

100

300000

99999999

ton

9999.99

300.00

0.1

300.0

99999.99

Lbs

4188740

99999

100

200000

4188740

iTon

3936.80

300.00

0.1

300.0

3936.80

sTon

4188.74

300.00

0.1

300.0

4188.74

Summary of Contents for TOP MASTER

Page 1: ...Top Master User Manual Rev 8 3 29 10 Software WS02_19 RL02_20 ...

Page 2: ...e printer Page 17 Partial zeroing partial x 2 total totals and tare procedure Page 18 Target Unit of Measurement Customer code No Material code No Operator code No Truck No Project Page 19 Total Display for Goods Target Maximum Load Page 20 Unit of Measurement Page 21 Customer Page 22 Material Page 23 Density function specific gravity for Print load in cubic yard meter Page 24 Operator Page 25 Tru...

Page 3: ...s setting of 1000 different clients with name address etc setting of 200 types of materials with name setting 50 different operators setting 500 truck Nos setting 100 projects sum of the truck loads subtraction of the partial loads starting from the target display of totals for materials 4 different calibrations set the maximum load also if the system has a printer print tickets for each weighing ...

Page 4: ...s tuv T are wxyz Utility Enter Menù Displays Setting and operation keys Signal lamps indicate that the maximum load set has been reached 26 contact connector for connection to the junction box ON OFF switch 4 contact connector for connection roll printer and P C 4 contact connector for connection card printer and keypad I R port Top Master User Manual ...

Page 5: ...tracting 5 Indicates weighing disabled 6 Displays the number of weighing buckets The bucket icon moves dynamically until weighing is complete Wait for Weighing Start Weighing End Weighing 7 Indicates that a maximum load has been set 8 Displays the customer name or code No 9 Displays the material name or code No 10 Signal lamps Indicates that the maximum weight set has been reached Green lamp on an...

Page 6: ...ete Partial Total Tare procedure access 6 Press to set Tare or Reset Press more than 5 sec 7 Used for direct access to Customer setting 8 Used to go back from selected menus to working page 9 Used to access tare enabling and exclusion of weighing system 10 Used to confirm selections and data 11 Used to move UP and DOWN on page and menus and set values and 2 3 10 1 11 11 11 11 4 7 6 9 5 8 ghi S el ...

Page 7: ...r end of the day ticket end of the day ticket press and hold for 10 seconds 2 Total Zeroing switch before a new loading 3 Partial Zeroing Switch of the last bucket load 4 Audible alarm of operation active in the measurement phase 5 Connecting Cable 4 2 1 3 5 Top Master User Manual ...

Page 8: ...ward movement must remain constant and the Rpm s The machine must work level and should be subjected to as few movements as possible When the audible signal is finished the central unit display will read For correct weighing the following must be respected The bucket must be completely closed During the audible signal keep the Rpm s at and raise lever fully open During the weighing the machine mus...

Page 9: ...en the bucket is changed or the oil changed in the hydraulic system or when residual material is built up in bucket When setting a new tare the weight of the quantity deposited can be zeroed and only the material which is effectively loaded into the truck is weighed Before beginning the loading operations the state of the tare should be checked by performing an empty weighing if it is not zero or ...

Page 10: ...able the Weighing Feature Press and release the the UP or DOWN pushbutton to scroll to the Disable line and press and release the ENTER pushbutton to disable the weighing The asterisk to the left of Disable confirms that the weighing system is excluded To enable the weighing follow the procedure above the asterisk will disappear Tare Disable Count Down Machine Use IR MultiProduct Correction 100 Ti...

Page 11: ...mum load value is shown on the display Each partial is subtracted from the maximum load and when the maximum load is exceeded the audible alarm will sound when the load is below zero 11 Tare Disable Count Down Machine Use IR MultiProduct Correction 100 Time Setting Press and release the UP or DOWN pushbutton to scroll to the Count Down line and press and release the ENTER pushbutton to enable the ...

Page 12: ...alibration Machine 4 4th calibration 12 Tare Disable Count DW Machine x Use IR MultiProduct Correction 100 Time Setting X 1 or 2 or 3 or 4 Press and release the UP or DOWN pushbutton to scroll to the Machine line Then use the LEFT or RIGHT pushbutton to select the proper machine number Press and hold the HOME pushbutton to return to the main weighing display Top Master User Manual NOTE Correction ...

Page 13: ...penser option to proceed as follows Press and release the UTILITY pushbutton The display looks as below Press and release the UP or DOWN pushbutton to scroll to the Use IR line Enable the infrared transmission for a time limited period about 3 minutes In this time you can use the Dispenser tool optional Roll printer is disabled See Dispenser user manual for further information ...

Page 14: ...s the operator is free to select another material MIXED and start to load this material 3 When the quantity of the second material is enough the operator can select a third material to load or return to the first GRAVEL in this example continuing from the previous value of load reached If you have used the Multi Product function during the load of a truck you can see in the printer ticket the tota...

Page 15: ...nd is completely transparent by the operator Changing the truck selected during a load Total Load 0 system freezes in memory actual load and it starts again to load from 0 Then you can finish the second truck usually with print total and delete total and load again previous truck selecting it s code previous values are restored on the display NOTE using Multi Product and Multi Truck all the partia...

Page 16: ...e situation changes due to temperature the correction should be returned to 100 16 Top Master User Manual Correction Function Tare Disable Count DW Machine Use IR MultiProduct Correction 100 Time Setting Press and release the UP or DOWN pushbutton to scroll to the Correction 100 line This function is used to correct and constant error in the weighing accuracy without effecting the calibration of t...

Page 17: ...anged all values use the DOWN pushbutton to scroll to the Confirm line and press and release the ENTER pushbutton to confirm After 5 seconds the system returns to normal operation display Note if a roll printer is used the new date will be printed on the ticket Press and release the UP or DOWN pushbutton to scroll to the Time Setting line Press and release the ENTER pushbutton to confirm The displ...

Page 18: ... remained in the bucket and use the PARTIAL X 2 CANCEL function this function will remove twice the last value weighed from the total so that you can find out the total value of material which has really been put into the truck Total to cancel the total load Product Totals to cancel the totals in the memory end of the day end of the week etc This operation takes about 30 seconds Tare Partial Press...

Page 19: ...N pushbutton to scroll to the line you want to changes Use the LEFT or RIGHT pushbutton to change the value for the Customer Material Operator code Truck No or Project No Proceed as follows to enter a particular name to the code No To enter a new name product operator truck no etc go to page 22 Target Unit Meas Customer Product Operator Truck N Max N W Project Top Master User Manual ...

Page 20: ...d and confirm by pressing and releasing the ENTER pushbutton When the limit is reached the system sound an intermittent audible alarm Note the Target or Maximum Load is displayed on the basis of the Unit of measurement chosen In any case the minimum increase decrease step is 100 kg lbs or 0 1 ton If the Count Down function is activated the operative Target will be the initial Count Down value Top ...

Page 21: ...on to set the unit of measurement required and press and release the ENTER pushbutton to confirm The units of measurement which can be set are mTon Metric ton Kg kilograms Lbs pounds iTon Imperial ton sTon Short ton Press and hold the HOME pushbutton to return to the normal display After 10 second of unused key the menu will automatically return to the normal weighing display Top Master User Manua...

Page 22: ...ds to confirm 8 character lines can be set NOTE to scroll the page down maximum 1000 code No position the cursor on the last code No displayed and press and release the SEL pushbutton To scroll the page up position the cursor on the first code No displayed and press and release the SEL pushbutton Customer Material Operator Truck Max NW Project No Use the UP or DOWN pushbutton to scroll on the code...

Page 23: ... To scroll the page up position the cursor on the first code No displayed and press and release the SEL pushbutton Truck 8 lines of 16 characters can be set To scroll the page down maximum 500 code No position the cursor on the last code No displayed and press and release the SEL pushbutton To scroll the page up position the cursor on the first code No displayed and press and release the SEL pushb...

Page 24: ... to scroll to the material which is to be printed in cubic yards meters and press and release the Wrench pushbutton The display looks as below MATERIAL Kg cm The material name appears on this line Press and release the DOWN pushbutton and the cursor appears on LBS CY or Kg Cm Use the LEFT or RIGHT pushbutton to enter the material density value and press and release the ENTER pushbutton to confirm ...

Page 25: ... display press and release the ENTER pushbutton 2 times The total of each material can be zeroed Use the UP or DOWN pushbutton to position the cursor on the material whose total is to be zeroed and press and release the ENTER pushbutton Using the UP or DOWN pushbutton to scroll to the material code No with which the total is to be associated TOTALS M 0 0 M 1 0 M 2 0 M 3 0 M 4 0 Press and release t...

Page 26: ...atically zeroed so that the next day s work can start without further operations If you want to maintain it in memory mark Keep Totals with the asterisk The following information is printed on the ticket Company name Date and time Operator code No or name Material code No or name Customer code No or name Number of weighing Indication of the weight in tons and in cubic yard meters if the specific g...

Page 27: ...for each ticket copy To exclude some item from the Roll Printer ticket Position the cursor with DOWN pushbutton select item that you don t want to print and press and release the ENTER pushbutton to mark it with an asterisk The selection is automatically memorized PRINT Total Options Total of the day Ticket n Header 1 Header 2 Display Totals Actual load Totals saved print Print Header 27 Ticket Op...

Page 28: ...ket printer installed Header 1 is used to select the ticket format see the ticket printer appendix The ticket of the total load and totals saved can also be printed by just pressing the REMOTE CONTROL PRINTING Press and release the print switch to print the ticket of the load performed Press and hold the print switch for about 5 seconds to print the total loads saved HEADER 1 0 1 2 3 4 5 6 7 8 9 A...

Page 29: ...or I Ticket Nr J Print Total K L M N O P Q R S Client Note only KL if you want to limit to 2 lines T Cubic Meters U Truck V W X Y Z 0 1 2 3 Project 4 Weigh Number Header example B A F A G A H A K A L A M A N A O A P A Q A R A S A A I A E A J A don t put space between letters With Ticket printer you can select how and in which order the ticket must be printed Set in Header 1 the corresponding comma...

Page 30: ...nfirm the function Space Shift 8 Press together to scroll the cursor up Shift 2 Press together to scroll the cursor up Shift 4 Press together to scroll the page up Shift 6 Press together to scroll the page down Shift Home 7 Press together to access the set name menu 30 N O Press the N key to access the set truck No menu Press the O key to access the set operator menu HOW TO USE THE HAND HELD KEYPA...

Page 31: ... the memory is exceeded See page 18 and perform the Product totals delete feature to correct this If the system is setup to count down the Arrow on the front display points down and no target weight value has been entered this will cause the total value to be a negative value See page 11 31 Top Master User Manual Memory capacity Operating Faults ...

Page 32: ... contain relevant system limits for your application If a value reach it s limit the correspondent number will flash Please note that the shown into the numbers below is the decimal separator sign Value U M selected Total load Partial load Bucket n Target Load Display Totals max value x each material shown Min Max Kg 9999990 99999 99 100 300000 99999999 ton 9999 99 300 00 99 0 1 300 0 99999 99 Lbs...

Page 33: ...y changes to a 1 under the 0 7 area it indicates a high or signal for that function Means it is working properly when selected or weighing ADC Top Value Pressure Sensor ADC Bottom Value ASA Sensor KEY 1 1 Wrench 2 Product 3 Client 4 SEL 5 Menu 6 Home 7 Print KEY 2 1 Tare 2 Utility 3 UP 4 Right 5 Down 6 Left 7 Enter INPUT 0 N A 1 N A 2 Total Zero 3 Partial Zero 4 Print 5 N A 6 N A 7 N A OUT 0 Enter...

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