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TROUBLESHOOTINg

mY 12-VOLTAIR nOT RUn

 

1. Check if the switch on the pressure switch is in the auto (down) position

 

2. Check the air pressure.  If you have more than 120 PSI in the compressor, the compressor will not kick in  

 

and run until the pressure has dropped below 120 PSI
 

Before proceeding with this troubleshooting guide, be sure to disconnect the wire on the right 

side of the solenoid.  This is the wire that goes to the inside of the motor.

 

3. Do you have a toggle switch? If not skip to 4.

 

 

- Check if the toggle switch is in the on position

 

 

- Check your wiring against the wire diagram on previous page

 

 

- Check with a volt meter that you have voltage on at least one side of the switch (10-14 VDC) when the    

 

 

switch is in the off position

 

 

- Check to see if you have voltage on both sides of the switch when the switch is in the on position 

 

 

4. Do you have a circuit breaker? If not skip to 5.

 

 

- Check to see if there is a reset on the circuit breaker

 

 

- Check to see if you have voltage on both sides of the circuit breaker (10-14 VDC)

 

5. Check to see if the solenoid is working

 

 

- Make sure the circuit breaker is engaged, the remote switch is on

 

 

- Make sure the switch is in the off position

 

 

- Put you hand on the top side of the solenoid with one hand and turn the switch on the pressure switch    

 

 

on with the other hand.  You should feel a click.  If not you possibly have a bad solenoid.  Double check    

 

 

with the next step  

(Be sure the wire on the right side of the solenoid is disconnected)

 

 

- With a volt meter check the solenoid using the two different sceneries

Scenario

Left Post

Top Post

Right Post

Circuit breaker on

Remote Switch on

Pressure switch off

10-14 VDC

0 VDC

0 VDC

Circuit breaker on

Remote Switch on

Pressure switch on

10-14 VDC

10-14 VDC

10-14 VDC

 

dIAGnOSIS

 

 

- If you don’t get voltage on the top post in scenario #2 you have a bad pressure switch

 

 

- If you don’t get voltage of the right post in scenario #2 you have a bad solenoid

 

6. Was the compressor running and just quit?

 

 

- If the motor overheated (surface temp over 190F) than the thermal protector will have shut the    

 

 

 

system down until the temperature drops below 170F.  This may take up to 30 minutes.  

WARNING: 

  

 

 

 

This is an automatic reset thermal protector- If all switches are on, and the thermal protector resets it  

 

 

 

will run without any warning.  Never put hand in the box without 

first disconnecting the power

.

“ A i r   W h e re  A n d   W h e n   Yo u   N e e d   I t ! ”

®

Page 1

Summary of Contents for 12V6CF

Page 1: ...u complete customer satisfaction If you have questions or find there are missing or damaged parts we will guaran tee you complete satisfaction To avoid unnecessary delays contact your dealer immediately CAUTION Read all safety precautions and instructions in the manual carefully OWNER S MANUAL Air Where And When You Need It ...

Page 2: ...e or has been dismantled without proper authorization Voltair Inc can request that the unit be returned for inspection Voltair will not war ranty and is not liable for improper installation Improper installation can be the result of poor judgment in running power to the compressor not installing a circuit breaker or not using a DOT approved air storage tank VOLTAIR INC IS NOT RESPONSIBLE OR LIABLE...

Page 3: ... THE 12 VOLTAIR 7 DRILLING SECURING 7 ELECTRICAL Ground wire positive wire 8 Battery Facts helping you pick the best battery for you 8 toggle Switch optional 9 Circuit Breaker optional 9 Plumbing air storage to your compressor Choosing the right size air tank 10 Finding a location for an air tank 10 OPERATION AND ADJUSTMENT 11 Maintenance 11 WIRING Diagram 12 TROUBLESHOOTING 13 Warranty card 15 Ai...

Page 4: ...autions WARNING To reduce the risk of burns fire electric shock or injury to persons read the following important safety precautions and information before operating this air compressor 1 Air Where And When You Need It Page ...

Page 5: ...air related jobs away from the shop For safety and benefit read this manual carefully before using the 12 VOLTAIR Air Filter Pressure Switch Oil Fill Oil Dipstick Pop Off Safety Valve Quick Coupler Outlets Storage Tank Inlet Solenoid Attach Positive Wire Here Oil Drain Attach Ground Wire Here Adjust Belt Tension Here Air Where And When You Need It Page ...

Page 6: ...stallation is complete 4 Check Belt Tension Although the 12 Voltair has been shipped with the proper amount of belt tension please check to make sure that it has not come loose during shipping 5 Check Oil The 12 Voltair is not shipped with any oil It takes approximately 2 cups of oil to fill compressor to the full level on the dipstick Do not overfill See specs below on what oil should be used 20F...

Page 7: ...air is securely fastened to the vehicle go to next page Finding a location Once you have decided on a location for the 12 Voltair 1 Set the unit into position 2 Mark the 3 holes on the right side of the compressor base onto the floor of your location 3 Mark the 4 mounting holes of the base of the 12 Voltair on the floor of your location 4 Set the unit aside and get ready to drill some holes 5 Dril...

Page 8: ...create a short and could cause major damage Step 1 Run wire from the bottom of the vehicle up through the front hole of the 12 Voltair base Step 2 Strip back about 3 4 of the outer covering of the battery cable and attach and secure to the copper lug by either soldering or crimping Wrap the connection with electrical tape to complete the job well done Step 3 Attach to the left side of the solenoid...

Page 9: ...ve the wire from the left side of the solenoid the same terminal that the wire from the vehicle is hooked to and connect to the wire you just pulled up Step 3 Run the other end of the 18 gauge wire to the location wherever you see fit to put the toggle switch of the toggle switch and connect to one of the terminals Step 4 Run a wire from the other terminal of the toggle switch to a 12 volt power s...

Page 10: ... Step 1 Mount tank See chart to determine how much air storage you need Step 2 Anytime an air storage tank is to be mounted on a mobile vehicle Voltair recommends using a D O T Department of Transportation approved air storage tank i e brake tanks from semi trucks Step 3 Remove plug on bottom of manifold where the two quick couplers were screwed into Step 4 Run hose from the bottom of the vehicle ...

Page 11: ...ic based compressor oil drain oil every 3 years or 600 hours Check Belt to make sure that it there is adequate belt tension Check pump pulley to make sure that side flanges are securely fastened Remove any debris that may have fallen inside the case of the 12 Voltair Check positive wire attached to left terminal of solenoid to make sure that there is not any excessive wear and is still securely fa...

Page 12: ...re and may leave you with a dead battery when you get back 2 Ignition Controlled This is a power source that only has 12 VDC power when the keyed ignition is in the on position The advantage of this is that the 12 Voltair will only run when the ignition in on Consult your vehicle manufacture to help you locate an ignition controlled 12 VDC Disconnect red dotted wire from the solenoid and reattach ...

Page 13: ...r is engaged the remote switch is on Make sure the switch is in the off position Put you hand on the top side of the solenoid with one hand and turn the switch on the pressure switch on with the other hand You should feel a click If not you possibly have a bad solenoid Double check with the next step Be sure the wire on the right side of the solenoid is disconnected With a volt meter check the sol...

Page 14: ...mpressor is shutting down with 150 PSI in the air lines and a small leak is draining the pressure down to 125 PSI and the compressor is kicking back on to build the pressure back up to 150 PSI My compressor runs fast at beginning but sounds like it slows down after it has run for 5 10 15 minutes Battery Step 1 Recharge battery to make sure you have a good full charge if the problem still exists ST...

Page 15: ...e your 12 Voltair Daily Weekly Monthly 3 What of the following best describes the area in which you will be operating this compressor Check all that apply Aerial Management Co s Off road Aerial Forestry Oil field Gas Auto Parts stores Fuel Lube Road Repair Catalog firms Government Rural Fire Departments Companies with fleet of vehicles Law Enforcement Towing Associations Contractor Manufacturer OE...

Page 16: ...Thank You for your purchase We sincerely hope that your 12 Voltair will provide you with Air Where And When You Need it The Voltair Team Air Where And When You Need It Page 16 ...

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