101 Sampling Solutions 2100R Operation & Maintenance Manual Download Page 5 | Manualshive

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Contents

SECTION 1 - OPERATION & MAINTENANCE

.................................................................................................. 6

1.1 INTRODUCTION (Rev 02-10/18) .................................................................................................................... 6

CAUTION ............................................................................................................................................... 6

1.2

DRILL RIG SAFETY AUDIT CHECKLIST (Rev 02-10/18) ................................................................... 7

1.3

SPECIFICATIONS ................................................................................................................................... 11

1.4

SYSTEM DESCRIPTION ........................................................................................................................ 11

OPERATORS’ CONTROLS (See fig (1) ................................................................................................... 11

1.5

LUBRICATION ........................................................................................................................................ 13

1.6

DRILL SET UP ........................................................................................................................................... 5

SECTION 2 – SPARE PARTS

.................................................................................................................................. 8

2.1

HOW TO ORDER SPARE PARTS ............................................................................................................ 8

60mm HOLLOW SPINDLE GEARBOX P/N GBX28429 .......................................................................... 10
2100R – 3.3m TOWER & CRADLE ARRANGEMENT ............................................................................. 12
2100 TRAVELLING FRAME .................................................................................................................. 14
WATER SWIVEL ................................................................................................................................... 15

APPENDIX

AS71 INJECTION PUMP

AIR CONTROL VALVE

RADIO CONTROL INSTRUCTIONS

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Summary of Contents for 2100R

Page 1: ...Model 2100R Drill Operation Maintenance Spare Parts Manual SERIAL No 2100R 0810 125 ...

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Page 3: ...AMPLING SOLUTIONS PTY LTD UNIT 8 9 AMBITIOUS LINK BIBRA LAKE WESTERN AUSTRALIA 6163 PHONE 61 8 9418 4371 EMAIL sales 101samplingsolutions com au EQUIPMENT MODEL NO 2100R DRILL EQUIPMENT SERIAL NO 2100R 0810 125 REVISED DATE FEBRARY 2020 To order copies of this manual please quote 125 0810 ...

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Page 5: ...ONS 11 1 4 SYSTEM DESCRIPTION 11 OPERATORS CONTROLS See fig 1 11 1 5 LUBRICATION 13 1 6 DRILL SET UP 5 SECTION 2 SPARE PARTS 8 2 1 HOW TO ORDER SPARE PARTS 8 60mm HOLLOW SPINDLE GEARBOX P N GBX28429 10 2100R 3 3m TOWER CRADLE ARRANGEMENT 12 2100 TRAVELLING FRAME 14 WATER SWIVEL 15 APPENDIX AS71 INJECTION PUMP AIR CONTROL VALVE RADIO CONTROL INSTRUCTIONS ...

Page 6: ...priate or required 8 DO NOT operate the machine while under the influence of medication alcohol drugs or while fatigued 9 Before commencing any operation check that there will be no subsequent danger to any person 10 Ensure that all routine machine maintenance has been carried out including visual checks for wear fluid levels and leaks or damage 11 Be aware of the dangers of the rotating drill str...

Page 7: ...ised Item Description Date Inspection results Safety Equipment 1 First aid kit 2 Fire extinguisher 3 Personal issue equipment 4 Safety and first aid current 5 General housekeeping 6 Guarding functioning correctly Tower 7 Pivots and locks 8 Condition of the structures 9 Condition of guide ropes anchors 10 Rod racking for operations and storage 11 Alignment with the hole 12 Safety belts lines 13 Eme...

Page 8: ...35 Casing handling Rotating Drilling System 36 Rotary head 37 Chuck jaws 38 Hole alignment 39 Head alignment 40 Sub body and threads for sharp edges 41 Rotating drill string guarding or protection procedures Circulating System 42 Pressure rating of pipe and fittings 43 Pump guards 44 Hoses and safety couplings 45 Pressure relief valves 46 Swivels seals bearings 47 Pump gland packings 48 Air oiler ...

Page 9: ...t Vehicles 60 Road worthiness of vehicles 61 Road worthiness of trailers 62 Lighting plant 63 Air tank drains 64 Aux cranes and accessories 65 Condition of pipe rods 66 Condition of casing 67 Mounting of truck tanks etc Site 68 Access 69 Fire breaks 70 Safe fuel oil gas storage 71 Storage of drilling materials 72 Flood storm protection 73 Working area clear and clean Environment 74 Noise levels 75...

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Page 11: ...ting the drill rotation feed travel injection pump clamps and clamp rotation Rotation The rotation valve has 3 positions detente down for clockwise or drilling operations spring centred neutral and up for anti clockwise or reverse Rotation speed is primarily set by the head rotation motor selection For finer rotation speed the speed control on the hand piece should be adjusted Feed This control al...

Page 12: ...r full load may cause damage to the engine and drill components The emergency stop should be tested periodically with the engine at idle Normal engine stop should be done in accordance with the engine manual Either push in for fast slowing of the engine or twist if fine control is required Figure 1 Drill Function Rotation Feed Pump Injection Bottom Clamp Top Clamp Rotating Clamp Figure 2 shows Rad...

Page 13: ...l Air Flow Air Valve Safety gate must be closed during the operation Figure 3 and 4 show the safety gate close and open positions Figure 5 shows a zoomed view of properly closed safety gate Proximity switch is also shown in figure 6 ...

Page 14: ...14 Figure 3 Safety gate closed Figure 4 Safety gate open Figure 5 Safety gate closed in zoomed view ...

Page 15: ... 100 psi 1 5 LUBRICATION 101 recommends Mobil Oil lubricants for their drills Alternative manufacturers products may be used provided they are equivalent specifications Lubrication grades should match the climatic conditions in which the drill is operating Hydraulic oil Mobil DTE16M Engine oil Mobil Delvac MX ...

Page 16: ...sed not to over grease the drill head Excess grease will build up in the head casing and destroy the lubricating and cooling properties of the oil Rotary head 2 points Bottom chain roller 1 point Top chain roller 1 point Ram chain roller block 2 points Grease through holes in LH side of tower Head travelling frame rollers 4 points Foot clamp 8 points Please refer to the manual for more information...

Page 17: ...e a year or every 1000 hours whichever is the shorter or more frequently if operated in dirty conditions 101 recommends the rotary head be flushed with light oil between oil changes to remove any sediment that has collected in the box The pull down chains should be lubricated at a minimum of once a week more often if they are in a dirty environment If the chains are working in conditions where the...

Page 18: ... for signs of damage that may cause injury to the operator 3 Ensure the drill is free from objects that may move during the tower raise operation 4 Stabilise the vehicle so it does not move during set up or the drilling operations 5 Grease the appropriate points on the tower and head 6 Confirm all the control handles are in the neutral position 7 Start the engine as per carrier operating instructi...

Page 19: ...e base of the frame 15 Reduce the engine speed to a fast idle 16 Slowly lower the tower onto the tower rest 17 The tower frame should only just touch the rest and not pulled down with the hydraulic system as this may cause the tower to bend 18 Shut down the engine as per the operating manual using the ignition switch ...

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Page 21: ...rial number 2100R 0810 125 Part number of item required A description of the part Quantity of the parts required In most instances the part number alone will suffice but model and serial number will greatly assist 101 Sampling Solutions Phone number 61 8 9418 4371 EMAIL sales 101samplingsolutions com au Address 101 Sampling Solutions PTY LTD Unit 8 9 Ambitious Link Bibra Lake Western Australia 616...

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Page 23: ...p if fitted 1 9 GBX31606 Shim thickness as required 1 10 GBX30116 Breather reducer 1 11 GBX28421 Gasket 1 12 BLT27059 Grubscrew 2 13 BLT27038 Plug 5 14 BRG28423 28422 Bearing cup and cone 2 15 BRG27051 Bearing 2 16 SL28424 Oil seal 2 17 OR27053 O ring 1 18 GBX29601 Breather 1 19 BLT28426 Cap screw 14 20 WA30131 Nord lock washer 14 21 GBX28428 Dowel pin 2 22 GRN27037 Grease nipple 3 Not Shown GBX30...

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Page 25: ...8605 Swing door 1 17 DRI27573 Vee roller assembly see following illustration 4 18 DRI27084 Swing door pin see following illustration 2 19 DRI27916 Vee roller guard 2 20 DRI29536 Travelling frame see following illustration 1 21 DRI30149 Tower cross pipe 1 22 DRI27394A Chain adjuster see following illustration 2 23 HYC28112A 3 3m head ram 1 23a SK27880 Seal kit head ram 24 DRI28592 3 3m tower dump 1...

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Page 27: ...5 BRG27390 Thrust washer 8 6 DRI27575 Eccentric pin 4 7 DRI27084 Swing door pin 2 8 BLT816 Hex head bolt M8 x 16 4 9 WA30144 Washer M8 4 10 WA30266 Spring washer M16 4 11 BLT1660 Hex head bolt M16 x 60 4 12 DRI27394 Chain adjuster 2 13 GRN27037 Grease nipple 4 14 CHA27396 Balance chain 2 15 CHA28251 Coupling chain 2 16 CHA28312 Chain fixture pin 2 17 BLT27393 Chain adjuster nut 4 NOT SHOWN TBA Not...

Page 28: ...15 WATER SWIVEL SWIVEL K105a 1 2 3 4 5 6 7 8 9 10 11 ...

Page 29: ...03 Packing 2 4 2JW 04 Wear bush 1 5 2JW 07 Housing seal 1 6 2JW 05 Bearing spindle 1 7 2JW 09 Bearing 2 8 2JW 07 Housing seal 1 9 2JW 08B Iron bearing housing 1 10 Nuts part of item 1 2 11 2JW 06EA LP Lower connection 2 NPT LH 1 Items not shown 2JW 40 Maintenance kit 8 off item 3 1 off item 4 2JW 40R Repair kit items 3 4 5 7 8 ...

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