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MANUGENH3 0N3

User manual

VER 1.05

Acronyms

DC: Diagnostic Coverage

ESD: Electrostatic Discharge

HMI: Human-Machine Interface

ISO: International Organization for Standardization

TFT: Thin Film Transistor

LCD: Liquid Crystal Display

MDI: Manual Data Input

MTTF

d

: Mean Time To dangerous Failure

OS: Operative System

PLC: Programmable Logic Controller

RGB: Red Green Blue

R/W: Read/Write

USB: Universal Serial Bus

VDC: Volts of Direct Current

XML: eXtensible Markup Language

PN: Part Number

SN: Serial Number

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Summary of Contents for H3 series

Page 1: ...0N3 H3 Series User Manual Version 1 05 ...

Page 2: ...ange without notice The information contained in this document is provided for informational purposes only While efforts were made to verify the ac curacy of the information contained in this documentation it is provided as is without warranty of any kind Third party brands and names are the property of their respective owners www 0n3 eu ...

Page 3: ...ronmentally friendly disposal 12 1 3 11 1 Disposal 12 Technical data 13 2 1 Introduction 13 2 2 Selection guide 15 2 3 Product coding 16 2 4 System overview 17 2 4 1 H3 terminal overview 17 2 4 1 1 Ergonomics 18 2 4 1 2 Housing 18 2 4 1 3 Operating and display field 18 2 4 1 4 Electronics 18 2 4 1 5 Input devices 19 2 4 1 5 1 Override potentiometers 19 2 4 1 5 2 Handwheel optional 19 2 4 1 5 3 Rub...

Page 4: ... 5 3 2 Circular connector 31 2 5 4 Safety related devices 32 2 5 4 1 Emergency Stop button 32 2 5 4 2 Enabling device 32 2 5 4 3 State Selector 32 2 5 4 4 Detail on the PL and SIL level of the safety related functions Emergency Stop Push button and Enabling device 33 2 6 Cable Splitter cabling scheme 35 2 6 1 Cabling H3 to Cable Splitter or Connection Box 36 2 6 2 Cabling Cable Splitter or Connect...

Page 5: ...rganization for Standardization TFT Thin Film Transistor LCD Liquid Crystal Display MDI Manual Data Input MTTFd Mean Time To dangerous Failure OS Operative System PLC Programmable Logic Controller RGB Red Green Blue R W Read Write USB Universal Serial Bus VDC Volts of Direct Current XML eXtensible Markup Language PN Part Number SN Serial Number ...

Page 6: ...mation Respecting guidelines and regulations avoids errors 1 3 Safety guidelines 1 3 1 Responsibilities H3 handheld terminal is a small light and comfortable remote system controller which appositely configured and connected to a machine control logic and safety guarantees machine control and configuration and the implementation of safety related functions All configuration and control commands se...

Page 7: ...ntly from this document User is responsible for observing all safety precautions applying to industrial control systems in accordance with national and international regulations User is responsible for observing that all installation commissioning and maintenance tasks must be carried out only by qualified personnel so by persons who are familiar with transport mounting installation commissioning ...

Page 8: ... accordingly Danger Do not touch the connector contacts Do not touch the contact tips when removing the protection covers 1 3 4 Transport and storage All kind of environmental temperature aggressive atmospheres humidity and mechanical stresses over the accepted limits explained in 2 5 must be avoided during transport and storage of the devices Two main considerations must be done in order to preve...

Page 9: ...afety function once it is interfaced with the machine control logic please refer to paragraph 2 5 4 1 Warning User is responsible for interfacing the Emergency Stop push button to the machine control logic and implementing the Emergency Stop function according to the safety level determined in a previous risk analysis User is responsible for interfacing the Emergency Stop push button to the machin...

Page 10: ...k analysis The enable switch fulfils its protective function only if the operator can recognize the danger in time In case of dangerous states the logic controller must provide that additionally to the enable switch another conscious start command should be required to allow activation The only person permitted in the dangerous area is the person activating the enable switch For further and more d...

Page 11: ...d all the way in and then released it goes directly to the null state skipping the enable position 1 3 10 State Selector The State Selector is a 16 states BCD coded rotary switch with four non redundant outputs and a common contact User should directly connect the State selector outputs and common contact to the machine cabinet and monitoring devices For further information about the handheld term...

Page 12: ...r and more detailed information about the State Selector as the electrical life plaese refer to paragrah 2 4 1 9 and 2 5 4 3 1 3 11 Environmentally friendly disposal All components related to H3 handheld terminal are designed to respect the environment and reduce as much as possible its impact on pollution 1 3 11 1 Disposal It is important to specify how to dismiss the different components of H3 t...

Page 13: ...peration on the OS and can build his own application use third party software or run the available application from 0N3 Emergency Stop push button Enabling Device and State Selector are available on board All configuration and control commands selected through the keyboard or the touch screen display the optional Handwheel and the potentiometers status are sent to the machine control logic through...

Page 14: ...ble Splitter and Connection Box are useful for a comfortable connection to the machine cabinet For further info please refer to 2 6 All of the components related to the H3 handheld terminal and the interface to the machine control logic are hereunder schematically presented Figure 5 H3 system overview ...

Page 15: ... 422 ETHERNET INTERFACE BLACK CABLE 10m or 20m BLUE CABLE CAT5 E 5m 10m or 20m BLACK CABLE 10m or 20m BLUE CABLE CAT5 E 5m 10m or 20m CABLE TYPE DB 25 FREE WIRES FREE WIRES CIRCULAR CONNECTOR DB 25 FREE WIRES FREE WIRES CONNECTION TYPE H3 ACCESSORIES A C C E S S O R I E S CABLE SPLITTER CONNECTION BOX STAND BY STATION Figure 6 H3 handeld terminal selection guide ...

Page 16: ...16 MANUGENH3 0N3 User manual VER 1 05 2 3 Product coding Product coding scheme as below For ordering please contact your sales representative Figure 7 Product coding scheme ...

Page 17: ...17 MANUGENH3 0N3 User manual VER 1 05 2 4 System overview 2 4 1 H3 terminal overview H3 handheld terminal is hereunder in detail presented Figure 8 H3 handheld terminal overview ...

Page 18: ...e material housing fulfils UL 94 HB impact resistant water resistant IP 64 cleaning agents alcohol and fabric conditioner oils cutting oils drilling oils fat and lubricants resistant Extremely robust housing 2 4 1 3 Operating and display field Rubber covered keys with mechanical pressure point 2 LED s RED color indicates hardware failures GREEN color may be fixed or blinking and is controlled by O...

Page 19: ...ed for the machine movement fine tuning in the handwheel incremental JOG working mode The handwheel counts 40 detents per each 360 turn Clockwise turns decrement while counter clockwise turns increment the counter 2 4 1 5 3 Rubber keypad The mobile panel has a rubber keypad containing 19 keys 6 keys are command keys useful for a direct machine control The remaining 13 keys are function keys useful...

Page 20: ...he desired communication interface RS 422 Full duplx seil interface bitrate is user configurable ETHERNET 100 Mbps Fast Ethernet fulfils standards IEEE 802 3 IEEE 802 3u 100BASE TX supports auto cross over AUTO MDI function 2 4 1 7 USB interface USB 2 0 HOST interface USB type A connector max 500mA output current ...

Page 21: ... right side of the terminal 2 4 1 9 Safety related devices Hereunder is shown the detail for the safety related devices position For all the information about the safety related devices and functions please refer to paragraphs 1 3 8 1 3 9 1 3 10 and 2 5 4 Figure 10 Touch screen pen Figure 11 Safety related devices position ...

Page 22: ...ion and connection inside the machine rack Connection box is fixed inside the machine rack with a nut Cable Splitter and Connection box are splitter which once connected to H3 output connector or output wires splits all signals on screw terminals or RJ45 connector ETHERNET signals only easing all cabling operations Figure 12 Cable splitter Figure 13 Connection box ...

Page 23: ...23 MANUGENH3 0N3 User manual VER 1 05 Figure 14 Terminal dimensions in millimeters 2 4 3 Dimensions 2 4 3 1 Terminal ...

Page 24: ...24 MANUGENH3 0N3 User manual VER 1 05 2 4 3 2 Cable Splitter Connection Box Figure 15 Cable Splitter dimensions Figure 16 Connection Box dimensions ...

Page 25: ... ETHERNET version only 10 100Mbps Fast Ethernet Fulfils standards IEEE 802 3 IEEE 802 3u 100BASE TX Supports auto cross over function AUTO MDI Connection 2 shielded twisted pairs USB interface Output current Connector USB 2 0 HOST max 500mA USB type A Keyboard Command keys Softkeys Rubber keypad 6 13 Status LED Bicolor LED RED GREEN Display Diagonal Colors Resolution Contrast ratio Viewing angle H...

Page 26: ...s per turn Override potentiometer 2 linear potentiometers MECHANICS Handheld terminal color Body structure RAL 7035 Rubber part RAL7016 Outer dimensions Length Height Width 220mm 50mm 130mm Weight without cable 700g H3 without handwheel 710h H3 with hadwheel ENVIRONMENT Temperature Operating temperature Trasport and storage tempera ture 5 to 45 C 20 to 70 C Relative humidity Operating Transport Ma...

Page 27: ...ox will be closed immediately afterwards for 24 hours The test will be performed at environmental temperature about 20 C Test 2 Very strict The units under test UUT are fully and thoroughly wet by solvent then will be closed into a closable box 120 x 85 x 65 mm for 24 h Approximately 5 ml solvent will be sprayed over the UUT The box will be closed and the UUT will remain in the closed box for at l...

Page 28: ...r lateral cover Handles Terminal housing Rubber cup Rubber lateral cover Test 2 Rubber Keyboards rubber gets doughy Silicone Spray Rubber Keyboard Handels Terminal housing Rubber cup Rubber lateral cover Rubber Keyboard Terminal housing Rubber cup Rubber lateral cover Test 2 Handles loss of color Kluber CONSTANT OY 32 Rubber Keyboard Handels Terminal housing Rubber cup Rubber lateral cover Rubber ...

Page 29: ...N C Contact 1 Black Stop Button N C Contact 1 Pink Stop Button N C Contact 2 Purple Stop Button N C Contact 2 Grey RS 422 Serial Version Serial RS 422 Tx Shielded Twisted Pair Yellow Serial RS 422 Tx Shielded Twisted Pair Green Serial RS 422 Rx Shielded Twisted Pair Pink Serial RS 422 Rx Shielded Twisted Pair Grey State Selector Common Yellow Brown State Selector Bit 0 Yellow White State Selector ...

Page 30: ... dimensions in millimeters Signal Pin Not connected 1 Not connected 2 RS 422 Ethernet TX 3 RS 422 Ethernet TX 4 RS 422 Ethernet RX 5 RS 422 Ethernet RX 6 State Selector common 7 State Selector bit 0 8 State Selector bit 1 9 State Selector bit 2 10 State Selector bit 3 11 Enabling Device C1 contact normally open 12 Enabling Device C1o contact normally open 13 Enabling Device C2 contact normally ope...

Page 31: ...pen 4 Enabling Device C1 contact normally open 5 State Selector common 6 State Selector bit 0 7 State Selector bit 1 8 Ethernet TX 9 Ethernet TX 10 Ethernet RX 11 Power Supply 0V dc GND 12 Emergency Stop Button C2b normally closed 13 Enabling Device C2 contact normally open 14 State Selector bit 3 15 State Selector bit 2 16 Ethernet RX 17 Emergency Stop Button C1b normally closed 18 Power Supply 2...

Page 32: ... operations hour 2 5 4 2 Enabling device Characteristics Value Switchable nominal voltage Switchable nominal current 24VDC 25 1A DC 12 resistive load 0 7A DC 13 inductive load Reliability Mechanical life Electrical life Maximum operating frequency Position 1 2 1000000 operations minimum Position 1 2 3 1 100000 operations minimum 100000 operations minimum 1200 operations hour 2 5 4 3 State Selector...

Page 33: ...33 MANUGENH3 0N3 User manual VER 1 05 2 5 4 4 Details on the PL and SIL level of the safety related functions Emergency Stop Push button and Enabling device ...

Page 34: ...34 MANUGENH3 0N3 User manual VER 1 05 ...

Page 35: ...g H3 terminal to the Cable Splitter Controller Side lower part for interfacing the Cable Splitter to the machine NC PLC Connectors J6 J7 J10 J11 are not used Cable Splitter features a 0 25A slow blow fuse F1 Caution In case of F1 fuse break please replace only with a 0 25A slow blow fuse size 20mm x 5mm Fuse type example Littlefuse 0218 250HXP Figure 19 Cable Splitter TOP view ...

Page 36: ...e wires to the terminal J1 For a correct cabling please refer to the following table VERSION RS 422 Wire Connection Cable Splitter J1 Shield 1 Yellow 2 Green 3 Pink 4 Grey 5 Yellow Brown 6 Yellow White 7 Grey Brown 8 White Green 9 Brown Green 10 White Grey 11 White Pink 12 Blu 13 Red Blu 14 Red 15 Purple 16 Black 17 Grey Pink 18 White 19 Brown 20 ...

Page 37: ...THERNET Wire Connection Cable Splitter J1 Shield 1 White Green 2 Green 3 Orange 4 White Orange 5 Red Blu 6 Grey Pink 7 Yellow White 8 White Green 9 Brown Green 10 Green 11 Yellow 12 Brown 13 White 14 Black 15 Pink 16 Purple 17 Grey 18 Red 19 Blu 20 ...

Page 38: ...gency Stop Push button Terminal J9 C1a Terminal J9 C1b Contact C1 N C Contact Terminal J9 C2a Terminal J9 C2b Contact C2 N C Contact State Selector Terminal J4 COM Common Contact Terminal J4 0 Bit 0 Terminal J4 1 Bit 1 Terminal J4 2 Bit 2 Terminal J4 3 Bit 3 RS 422 Interface H3 RS 422 version only Terminal J5 TX Serial Port TX Terminal J5 TX Serial Port TX Terminal J5 RX Serial Port RX Terminal J5...

Page 39: ...tic Compatibility EMC Part 6 2 Ge neric Standards Immunity for Industrial Environ ments EN 61000 6 4 Electromagnetic Compatibility EMC Part 6 4 Ge neric Standards Emission for Industrial Environ ments Degrees of protection and environmental tests EN 60529 A1 Degrees of protection provided by enclosures IP code Emergency Stop Push button conforming to IEC 60947 5 5 6 2 Safety Lock Mechanism IEC 609...

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