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© Copyright 2015 Zoeller

®

 Co. All rights reserved.

All installations must comply with all applicable electrical and plumbing codes, including, but not limited to, National Electrical Code, 

local, regional, and/or state plumbing codes, etc.

TYPICAL OUTDOOR CONCRETE BASIN WITH VALVE 

BOX AND HINGED ACCESS COVERS

TYPICAL INDOOR FIBERGLASS BASIN

Typical Sewage/Waste Pumping System Installation

  (1)   Electrical wiring and protection 

must 

be in accordance with the 

National Electrical Code per NEC articles 500 through 503 for 

installation in Class 

I

, Division 1, Group C & D environments, 

and any other applicable state and local electrical requirements.

  (2)   Install proper full flow check and shut-off valve.

  (3)  Install proper controls. (Outdoor panels in ventillated areas 

require 

NEMA 3R or 4X enclosure) Float switch connections 

shall be intrinsically safe.

  (4)   All installations 

require 

a basin cover to prevent debris from 

falling into the basin and to prevent accidental injury.

  (5)   Cords must be properly sealed per NEC articles 500 through 503 

for installation in Class 

I

, Division 1, Group C & D environments, 

to prevent moisture and gases from entering the control panel. 

  (6)  

When check valve is installed

, drill a 3/16" diameter hole in 

the discharge pipe below the check valve even with the top of 

the pump. NOTE: The hole must be below the basin cover and 

cleaned periodically. Water stream will be visible from this hole 

during pump run periods. Also a vent hole is drilled in the pump 

housing. Be sure that this hole is cleared during any servicing.

  (7)   Vent gases and odors to the atmosphere through vent pipe per 

Local and State codes.

  (8)   Secure power cord to avoid entanglement with variable level 

float switch mechanism.

  (9)  

Do not

 reduce pump discharge pipe below 3" IPS size.

  (10)   Basin 

must 

be in accordance with all applicable codes

 

  and specifications. Basin must be sized to allow a minimum 3 

minute lapse time between starts.

  (11)   The tethered variable level float switches must be free and not 

hang up on pump or pit peculiarities. Float switch circuits shall 

be intrinsically safe.

 (12) 

If

 a rail system is used, it should be non-sparking. Discharge 

elbow 

must

 be firmly anchored to the bottom of basin. In fiber-

glass basin, the bottom will need to be reinforced if the discharge 

elbow is used.

 (13) 

If

 a rail system is used, it should be non-sparking. The guide rails 

are ¾” schedule 40 pipe for threaded vertical discharge units 

and 2” schedule 40 pipe for flanged horizontal discharge units. 

Brass, stainless steel or galvanized steel is recommended.

  (14)   Install ring and cable for lifting pump from pit.

  (15)   Basin must be clean and free of debris after installation.

ZEPA0562

14 

13 

12 

11 

10 

15 

 5 

ZEPA0561

9

10

5

1

8

4

3

4

7

10

7

15

6

14

11

12

13

2

6

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A

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Содержание X600 Series

Страница 1: ...tor ____________________________________________ Sales Order Number ____________________________________ Contractor ____________________________________________ Date of Installation _____________________________________ System Readings During Operation Voltage ____ Amps _____ Table of Contents Safety Instructions 1 Limited Warranty 2 Performance Data 2 Preinstallation Information 3 Electrical Data...

Страница 2: ...ent will void the warranty agreement Manufacturer warrants to the purchaser and subsequent owner during the warranty period every new product to be free from defects in material and workmanship under normal use and service when properly used and main tained for a period of one year from date of purchase by the end user or 18 months from date of original manufacture of the product whichever comes f...

Страница 3: ...ed periodically for clogging and cleaned as necessary Trapped air is caused by agitation and or a dry basin 4 Water hammer creates momentary high pressure surges These surges can cause severe damage to check valves and the piping system Consideration for water hammer must be included in the piping system design ReferenceASPE Data Book Chapter 2 33 Some systems may require external spring or lever ...

Страница 4: ...p NOTE The hole must be below the basin cover and cleaned periodically Water stream will be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switc...

Страница 5: ... leak probes are housed An indicator light will activate whenever water is present in the cavity Whenever the seal leak light is activated indicating that the lower seal has failed the pump should be removed and serviced in order to avoid damage to the motor 3 The green wire shall be connected to a ground lug in the panel CONTROL PANELS These pumps require a control panel The control panel rarely ...

Страница 6: ... RUN CAP 324 389UF 125V START CAP ZEPA0477 5 4 1 6 2 WHITE RED PUMP MAIN START L1 L2 BLACK WHITE 230 VAC 1ø FROM CONTACTOR RUN START BLACK START RELAY CAPACITOR CAPACITOR 1 2 3 GREEN Three phase pumps are nonautomatic To operate automatically a control panel with level control is required Follow the instructions provided with the panel to wire the system Before installing a pump check the pump rot...

Страница 7: ...es should be placed in the fully open position Sys tems should not be operated for extended periods of time with the discharge valves partially closed due to damaging the valve SHUTDOWN PROCEDURES Ifasystemisshutdownformorethansixmonths thefollowingisrecommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minutes once ev...

Страница 8: ...period or use Increase Pipe Friction Clogged line or check valve Abrasive material chemical deteriorated impeller and pump housing If the above check list does not uncover the problem consult the factory Do not attempt to service or otherwise disassemble pump Service Checklist Trouble Shooting Steps Check Voltage At If No Voltage If Voltage No 1 Line terminals in pump s Check Disconnect switch lin...

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