5
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STEP 4
PIPING
1) Adding bathroom fixtures - The Qwik Jon
®
Ultima is designed to accept
bathroom fixtures utilizing the two side inlets. These inlets can be attached via
the 2" MPT (outside diameter) or the 1½" slip (inside diameter). These inlets
must have the inner portion drilled out using a 44 mm (1¾") hole saw(see
Figure 3.2). This is to ensure there are no leakage problems from inlets not in
use. When utilizing side inlets, install a check valve on the incoming line.
2) Cut and dry-fit the pipe and fittings as required for 1" diameter discharge
pipe (may be reduced to ¾" diameter if codes permit).
3) While dry-fitting the discharge pipe, position and mark the location of
the pump unit discharge fitting.
4) Cut and dry-fit 1½" vent pipe as required to ensure that the vent
pipe does not interfere with other components. Make the connection to the
pump unit with the provided street elbow. A 2" x 1" 90° discharge fitting has
been provided, however, it may be easier to pipe straight up depending on
the installation.
Proper venting is required. Do not use a
mechanical type vent.
5) Clean, prime and solvent weld the inlet and discharge piping and
pump unit discharge fitting.
When applying solvent weld to
discharge fitting, ensure that none gets into the check valve assembly (see
Figure 3.3). Pay close attention to the proper alignment of the discharge fitting
previously marked above.
6) Clean and solvent weld vent piping as required for proper venting.
SK2673
SK2591
DRILL POINT
1-1/2" SLIP INSIDE
2" MPT OUTSIDE
SK2586
figure 3.1
figure 3.2
figure 3.3
Discharge
Vent
Do not put glue in this area.
1) Install the closet bolts at the points marked earlier.
2) Place the toilet assembly over the closet bolts. Install the anchoring
hardware and tighten in an alternating pattern. Check for level and shim
as required. Be careful when tightening bolts or nuts against china to
avoid cracking the china.
3) Install rubber bellows onto the toilet discharge and grinder tank hub
and secure with the worm clamps provided for installation. See sketch
in Step 3. For built-in installation, install the rubber couplings to both
the grinder tank and the toilet discharge and secure to extension pipe
with worm clamps provided. See sketch in Step 4.
4) Install the water supply line from the existing water shut-off valve to the
toilet water supply connection.
5) Open the water supply valve and check for leaks. The toilet tank should
fill to the proper level. Adjust if required.
6) Plug the pump's power cord into the outlet.
7) Flush the toilet and watch for proper operation. Listen for the pump to
start. The pump unit requires proper venting in order for toilet to flush.
Check for leaks.
8) Repeat flush cycles to assure proper operation.
FLOOR LEVEL TO WITHIN 1/8"
PUMP UNIT
AUX. INLET
WATER
SUPPLY
GFCI
OUTLET
DISCHARGE
PIPE
VENT PIPE
(PER ALL CODES.
DO NOT USE
MECHANICAL VENT.)
SK2595
STEP 5
TOILET INSTALLATION (TOILET SUPPLIED BY OTHERS)
NOTE:
May not be pictured exactly as shown.
