background image

3

© Copyright 2020 Zoeller

®

 Co. All rights reserved.

Preinstallation Checklist

1. 

Inspect your grinder pump.

  If the unit has been damaged in shipment, 

contact your dealer before installing.

  Do Not 

remove the test plug in 

the cover nor the motor housing.

2. 

Carefully read all literature 

to familiarize yourself with details regarding 

installation and use.  Retain materials for future reference.

1. 

Make sure pump connection contains a ground terminal.

  The power cord 

on all Zoeller Grinder Pumps contains a green conductor for grounding 
to help protect you against the possibility of electric shock.

2.

 

Make certain the electrical service is within reach of the power supply cord.

3. 

Make sure any panels and branch circuits are equipped

 with proper size fuses 

and circuit breakers.  An independent power circuit is recommended, 

sized according to the National Electrical Code, for the current shown 
on the grinder pump nameplate.

4. 

For your protection, always disconnect the power source to the grinder 
pump before handling. 

 All grinder pumps must be properly grounded 

and wired in accordance with the “National Electrical Codes” and all 

local codes and ordinances.

5. Installation of electrical hardware and checking of control panels 

and circuits should be performed by a qualified licensed electrician.

6.  Risk of electrical shock - These pumps have not been investigated for 

use in swimming pool areas.

7. Prop65 Warning for California residents: 

 

: Cancer and  Reproductive Harm- 

        www.P65Warning.ca.gov.

1.

 Make sure the power source

 is capable of handling the electrical 

requirements of the grinder pump, as indicated on the nameplate

.

2. 

A disconnect switch should be installed ahead of the pump.

3.  The Grinder pumps are operated by control panels with variable level 

float control switches.  It is the responsibility of the installing party to 

see that float control switches will not hang up on the grinder pump 

or other pit peculiarities and are secured so that the grinder pump 

will shut off.  It is recommended to use rigid pipe and fittings and 

the pit be 24" in diameter for simplex systems and 36" in diameter for 

duplex systems or larger.

4.  Grinder installations should be checked yearly for debris and/or build 

up which may interfere with the “ON” or “OFF” positions of variable 

level float control switches.  Repair and service, other than cutter 

assembly maintenance, should be performed by Zoeller authorized 

service stations only.

5. Maximum  operating  temperature  must  not  exceed  130  °F,

 

(54 °C).

6.

  Pump and float switch electrical connections must be permanently installed, 

operational and protected from submergence.

7.

  Junction box conduit must be installed with watertight connection.  Zoeller 

junction boxes include a UL Listed potting kit for sealing the conduit.  
Failure to properly install this sealant material could void warranty.

Do not attempt to turn star cutter located on 
bottom of the unit with fingers. 

Use  a  wrench   

when checking or removing star cutter.

SEE BELOW FOR LIST OF WARNINGS

CAUTION

SEE BELOW FOR LIST OF CAUTIONS

Electrical Data

Amps

KVA

Code

Winding

Resistance

Line-to-Line

Model

HP

RPM

Voltage

Phase

Hertz

Full Load

In Air

Shut Off

Locked

Rotor

I840

2

3450

200

1

60

20.0

6.6

12.1

60

H

1.0 / 1.5

E840

2

3450

230

1

60

17.2

4.0

10.9

56

F

1.3 / 4.0

J840

2

3450

200

3

60

12.3

3.7

7.7

54

L

1.9

F840

2

3450

230

3

60

10.8

3.3

6.9

42

K

2.4

G840

2

3450

460

3

60

5.5

1.6

3.5

21

K

9.7

BA840

2

3450

575

3

60

4.5

1.0

2.5

11

F

15.3

I842

2

3450

200

1

60

20.0

6.6

12.1

60

H

1.0 / 1.5

E842

2

3450

230

1

60

17.2

4.0

10.9

56

F

1.3 / 4.0

J842

2

3450

200

3

60

12.3

3.7

7.7

54

L

1.9

F842

2

3450

230

3

60

10.8

3.3

6.9

42

K

2.4

G842

2

3450

460

3

60

5.5

1.6

3.5

21

K

9.7

BA842

2

3450

575

3

60

4.5

1.0

2.5

11

F

15.3

I841

2

3450

200

1

60

20.0

6.6

12.1

60

H

1.0 / 1.5

E841

2

3450

230

1

60

17.2

4.0

10.9

56

F

1.3 / 4.0

J841

2

3450

200

3

60

12.3

3.7

7.7

54

L

1.9

F841

2

3450

230

3

60

10.8

3.3

6.9

42

K

2.4

G841

2

3450

460

3

60

5.5

1.6

3.5

21

K

9.7

BA841

2

3450

575

3

60

4.5

1.0

2.5

11

F

15.3

Содержание I840

Страница 1: ...use serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage INDICATES SPECIAL INSTRUCTIONS WHICH ARE VERY IMPORTANT AND MUST BE FOLLOW...

Страница 2: ...inuous service during unusual conditions Recommended Limits of Application 800 Series Grinder Pumps These recommended application limits are for pump stations pumping to a gravity main Low pressure pi...

Страница 3: ...other pit peculiarities and are secured so that the grinder pump will shut off It is recommended to use rigid pipe and fittings and the pit be 24 in diameter for simplex systems and 36 in diameter for...

Страница 4: ...em installation 3 All electrical connections including pump to control box and power supply to control panels must comply with the National Electrical Code and applicable local codes Conduit and panel...

Страница 5: ...LAY START CAPACITOR GREEN RED WHITE BLACK BLUE ORANGE MOISTURE SENSOR TERMINALS WHITE BLACK 14 6 18 2 REVERSE MOTOR ROTATION BY INTERCHANGING ORANGE WIRE WITH RED WIRE L2 RUN CAPACITOR GROUND SCREW 2...

Страница 6: ...Indoor Prepackaged System FIGURE 5 All installations must comply with all applicable electrical and plumbing codes including but not limited to the National Electrical Code local regional and or stat...

Страница 7: ...ly 5 Dig a hole for the basin The basin should be located in a very low traffic area within 15 of the power disconnect The hole should be at least8 largerindiameterthanthebasininordertoleave4 ofbackfi...

Страница 8: ...LASS AFD 1 25 2 Z RAIL 2 CAST IRON CHECK VALVE 3 4 GUIDE RAILS 2 SCH 80 BALL VALVE 2 FLEX BOOT FITTING LOCATION VARIES WITH BASIN DEPTH FLOAT TREE ASSEMBLY 2HP GRINDER PUMP 2 PVC SCH 80 PLBG 1 8 302 S...

Страница 9: ...the basin s side wall in a 5 hole drilled with a hole saw at a location lining up with the inlet pipe 6 The bottom of the excavation can now be properly backfilled compacted and leveled Set basin in...

Страница 10: ...installed Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power cab...

Страница 11: ...d remove the spacer shims located behind the star cutter 5 Remove the three cap screws holding the disc and remove disc from the pump 6 The disc and star cutter can be replaced with new service parts...

Страница 12: ...ervice Checklist Electricalprecautions Beforeservicingagrinderpump alwaysshutoffthemainpowercircuit Makesureyouarewearing insulated protective sole shoes and not standing in water Under flooded condit...

Отзывы: