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© Copyright 2020 Zoeller

®

 Co. All rights reserved.

MOISTURE SENSOR

L1

L2

L3

POWER CABLE

CONTACTOR

T1

T2

T3

208V/230/460V

3ø POWER

SENSOR CABLE

THERMAL SENSOR

ORANGE

BLACK

RED

WHITE

GREEN

(18-4 OR 18-5)

BEFORE 6/2000

NORMALLY OPEN

330K OHMS RESISTANCE

NORMALLY CLOSED

Pump Wiring Instructions

   FOR YOUR PROTECTION, ALWAYS DISCONNECT THE PUMP FROM ITS POWER SOURCE BEFORE HANDLING.   

All electrical connections must be wired and grounded in accordance with the National Electrical Code and all applicable 
local codes and ordinances.  

  

 

“Risk of electrical shock” 

 Do not remove the power supply cord and strain relief or connect conduit directly to pump.

 

 

Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician.

FIGURE 2.

LEAD IDENTIFICATION

WIRING DIAGRAM

SINGLE PHASE-2HP

MODEL 840

SK1367

009048

THREE PHASE

MODELS 840, 841 & 842

FIGURE 4.

FIGURE 3.

L1

START RELAY

START CAPACITOR

GREEN

RED

WHITE

BLACK

BLUE

ORANGE

MOISTURE

SENSOR

TERMINALS

WHITE

BLACK

14-6

18-2

REVERSE MOTOR ROTATION BY INTERCHANGING

ORANGE WIRE WITH RED WIRE.

L2

RUN CAPACITOR

GROUND SCREW

2

1

5

COMPONENT LAYOUT

PUMP

START RELAY

START CAPACITOR

RUN CAPACITOR

RED

WHITE

ORANGE

BLACK

MAIN

START

PROTECTOR

BLACK

WHITE

L1

L2

T2

T1

230V AC

OR

208V AC

CONTACTOR

BLUE

2

1

5

SINGLE PHASE

MODELS 841 & 842

LEAD IDENTIFICATION

WIRING DIAGRAM

WIRING DIAGRAM

LEAD IDENTIFICATION

14-4

18-4

L1

L2

L3

T1

T2

T3

BLACK

RED

GREEN

POWER

CORD

MAGNETIC

STARTER

CORD

SENSOR

WHITE

BLACK

ORANGE

RED

WHITE

MOISTURE

SENSOR

TERMINALS

SENSOR

TERMINALS

TEMPERATURE

OR

18-5

GREEN

START RELAY

START CAPACITOR

MOISTURE

SENSOR

TERMINALS

BLACK

WHITE

L1 L2

RUN CAPACITOR

GROUND SCREW

BLACK

WHITE

RED

GREEN

18-2

14-4

2

1

5

SK1368

SK1370

SK2399

RUN CAPACITOR

START CAPACITOR

T1

BLACK

WHITE

T2

START RELAY

L1

L2

208V AC

OR

230V AC

CONTACTOR

YELLOW

MAIN WINDING

AUXILIARY WINDING

OVERLOAD

BLUE

5

5

ORANGE

WHITE

RED

BLACK

4

3

4

3

2

1

2

1

GREEN

WHITE

BLACK

RED

MOTOR

CHAMBER

COVER

CHAMBER

2

1

5

SK2400

Содержание BA840

Страница 1: ...ause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage INDICATES SPECIAL INSTRUCTIONS WHICH ARE VERY IMPORTANT AND MUST BE FOLLOWED THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY DECALS PUMPSWITHTHE US MARKARETESTEDTOULSTANDARDUL778 CSA CERTIFIED PUMPS ARE CERTIFIE...

Страница 2: ...tinuous service during unusual conditions Recommended Limits of Application 800 Series Grinder Pumps These recommended application limits are for pump stations pumping to a gravity main Low pressure pipe systems should be designed with a pump located at each house For applications where a lift station would handle between 15 and 60 homes consider the 71 Series grinder pump which is available throu...

Страница 3: ... other pit peculiarities and are secured so that the grinder pump will shut off It is recommended to use rigid pipe and fittings and the pit be 24 in diameter for simplex systems and 36 in diameter for duplex systems or larger 4 Grinderinstallationsshouldbecheckedyearlyfordebrisand orbuild up which may interfere with the ON or OFF positions of variable level float control switches Repair and servi...

Страница 4: ...tem installation 3 All electrical connections including pump to control box and power supply to control panels must comply with the National Electrical Code and applicable local codes Conduit and panel enclosure openings must have a gas and watertight seal Installation of electrical panels conduit and connections should be made by a qualified licensed electrician A UL Listed potting kit P N 10 235...

Страница 5: ...RELAY START CAPACITOR GREEN RED WHITE BLACK BLUE ORANGE MOISTURE SENSOR TERMINALS WHITE BLACK 14 6 18 2 REVERSE MOTOR ROTATION BY INTERCHANGING ORANGE WIRE WITH RED WIRE L2 RUN CAPACITOR GROUND SCREW 2 1 5 COMPONENT LAYOUT PUMP START RELAY START CAPACITOR RUN CAPACITOR RED WHITE ORANGE BLACK MAIN START PROTECTOR BLACK WHITE L1 L2 T2 T1 230V AC OR 208V AC CONTACTOR BLUE 2 1 5 SINGLE PHASE MODELS 84...

Страница 6: ...d Indoor Prepackaged System FIGURE 5 All installations must comply with all applicable electrical and plumbing codes including but not limited to the National Electrical Code local regional and or state plumbing codes etc SK1695 36 48 60 24 NOMINAL ...

Страница 7: ...rly 5 Dig a hole for the basin The basin should be located in a very low traffic area within 15 of the power disconnect The hole should be at least8 largerindiameterthanthebasininordertoleave4 ofbackfill all the way around the perimeter A minimum of 4 of compacted subbase is also required Backfill and subbase should be 1 8 to 3 4 pea gravel or 1 8 to 1 2 crushed stone Also reference the basin inst...

Страница 8: ...GLASS AFD 1 25 2 Z RAIL 2 CAST IRON CHECK VALVE 3 4 GUIDE RAILS 2 SCH 80 BALL VALVE 2 FLEX BOOT FITTING LOCATION VARIES WITH BASIN DEPTH FLOAT TREE ASSEMBLY 2HP GRINDER PUMP 2 PVC SCH 80 PLBG 1 8 302 STAINLESS STEEL LIFTING CABLE ALARM ON OFF SOLID FIBERGLASS COVER HIGH WATER ALARM OR SIMPLEX CONTROL PANEL FIELD INSTALLED ALARM FLOAT SWITCH MUST OPERATE OFF LOW VOLTAGE TO BE USED WITH QWIK BOX SK3...

Страница 9: ...n the basin s side wall in a 5 hole drilled with a hole saw at a location lining up with the inlet pipe 6 The bottom of the excavation can now be properly backfilled compacted and leveled Set basin in hole Ensure the removable cover extends above the finished grade line and the grade slopes away from the unit Backfill and subbase should be 1 8 3 4 pea gravel or 1 8 1 2 crushed stone Reference basi...

Страница 10: ... installed Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel and junction box are properly sealed After installing the pump into the containment area with adequate subm...

Страница 11: ...nd remove the spacer shims located behind the star cutter 5 Remove the three cap screws holding the disc and remove disc from the pump 6 The disc and star cutter can be replaced with new service parts or resurfaced by grinding Resurfacing is accomplished by surface grindingbothdiscandstarcuttertoa32microfinish Donotattempt grinding in the field Send parts to a qualified machine shop or return to t...

Страница 12: ...Service Checklist Electricalprecautions Beforeservicingagrinderpump alwaysshutoffthemainpowercircuit Makesureyouarewearing insulated protective sole shoes and not standing in water Under flooded conditions contact your local electric company or a qualified licensed electrician for disconnecting electrical service to the pump prior to removal Grinder pumps contain oil which becomes pressurized and ...

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