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Page 10

ZXC-SERIES™   |   Installation and Operation Manual

Section 4.  Start-Up and Operation

Heater

Outlet

Inlet

Drain

ZXC-Series

Filter

Pump

From Pool

Valve

Pool Return

Check

Valve

Valve

Figure 11.  Basic Pool Plumbing

1.  Turn off the pump and disconnect any 

additional power source that is connected to 
the system.

2.  Check that the locking nuts on all four ports 

are in place and tight (inlet, outlet, drain cap 
and blanking cap).

3.  Make sure the filter cartridge is installed in the 

filter housing.

NOTE:

  The cartridge is installed at the factory, ready 

for the first start-up. 

4.  Make sure the locking ring is closed tight (fully 

clockwise) and the locking tab is engaged. 
When closing the locking ring, the locking tab 
will “click” as it engages (Figure 12).

Locking Ring

Locking Tab

“Click”

Figure 12.  Secure Locking Ring

5.  Open the pump hair/lint pot lid and fill the 

pump basket with water to prime the system. 
Replace the lid (you may have to do this 
several times on new start-ups).

6.  Open the suction and return line valves (if 

fitted).

7.  Stand clear of the filter. Start pump and open 

the air relief valve on the filter lid about three-
quarter turn – until you hear air being forced 
from the tank (Figure 13). 

Air Relief

Valve

about three-quarter turn

Figure 13.  Open Air Relief Valve

8.  Once water begins to flow from the valve, 

tighten to close. Check there is a good flow of 
water back into the pool.

9.  Watch the pressure gauge to make sure the 

pressure stays below 250 kPa or 36 PSI. If the 
pressure approaches 250 kPa, immediately 
turn the pump off and clean the filter 
cartridges (see 

Section 5 “Maintenance”

). 

If the pressure remains high after cleaning 
the filter, refer to the troubleshooting guide 
(

Section 6 “Troubleshooting”

) for possible 

causes and solutions. 

10. When the filter is first installed, make a note of 

the pressure gauge reading in the Equipment 
Information Record Table (page 2). Follow the 
Maintenance Schedule to clean or replace the 
cartridge when the flow to the pool reduces or 

Содержание ZXC Series

Страница 1: ... standards Before installing this product read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Improper installation and or operation will void the warranty Improper installation and or operation can create unwanted hazards which can cause serious injury property da...

Страница 2: ...nty and complete your details Or scan the QR code to go directly to the registration page NEW ZEALAND WARRANTY For full warranty terms and conditions and to register your warranty visit www zodiac co nz warranty and complete your details Or scan the QR code to go directly to the registration page EQUIPMENT INFORMATION RECORD DATE OF INSTALLATION INSTALLER INFORMATION FILTER MODEL PUMP HORSEPOWER I...

Страница 3: ...nical Assistance 5 2 3 Description 5 2 4 ZXC Series Specifications and Dimensions 6 Section 3 Installation Instructions 7 3 1 Inside the Box 7 3 2 Required Tools 7 3 3 Installation 8 Section 4 Start Up and Operation 10 Section 5 Maintenance 11 5 1 General Maintenance 11 5 2 Maintenance Schedule 11 5 3 Filter Cartridge Cleaning Replacement 11 Section 6 Troubleshooting 14 ...

Страница 4: ...tions in this manual WARNING To minimise risk of severe injury or death the filter and or pump should not be subjected to the piping system pressurisation test Local codes may require the pool piping system to be subjected to a pressure test These requirements are generally not intended to apply to the pool equipment such as filters or pumps Zodiac equipment is pressure tested at the factory If ho...

Страница 5: ... too high and water flow reducing too low Refer to Maintenance Schedule Section 5 2 NOTE A filter removes dirt and other suspended particles but does not sanitise the pool Pool water must be sanitised and chemically balanced for clear water The filtration system should be designed to meet local health codes Section 2 General Information 2 1 Introduction Congratulations on the purchase of your Zodi...

Страница 6: ... TURN OVER L MAX WORKING PRESSURE KPA PUMP SIZE W SHIPPING WEIGHT KG ZXC100 WF000145 SP78097 9 3 375 22 500 90 000 135 000 250 750 1100 14 4 ZXC150 WF000146 SP78059 14 0 445 26 700 106 800 160 200 250 750 1500 16 6 ZXC200 WF000147 SP78099 18 6 490 29 400 117 600 176 400 250 750 1500 17 0 ZXC250 WF000153 SP78094 23 2 515 30 900 123 600 185 400 250 750 1500 17 5 ZXC100 ZXC150 ZXC250 Figure 1 ZXC Ser...

Страница 7: ...tance a b d e f g h i j k c Figure 2 ZXC Series Package Contents ZXC Series Package Contents Figure 2 a Air Relief Valve w O ring b Pressure Gauge c Filter Housing d Handles e Blanking Cap w Fittings f Inlet Fittings g Outlet Fittings h Drain Cap Assembly rear i Filter Cartridge installed j Installation and Operation Manual k Warranty Card 3 2 Required Tools Please ensure that the following equipm...

Страница 8: ...ne inlet is in use active inlet the other passive inlet must be blocked using the blanking cap supplied with the product NOTE Both inlets may be used in an optional configuration second tail union not included PN 950920 6 Glue the water connection pipe from the pump to the inlet tail union Figure 5 Glue the pool returns water connection pipe to the outlet tail union Ensure locking nuts are placed ...

Страница 9: ...ck Nut Cap Gasket Figure 8 Drain Cap 11 Assemble the pressure gauge with front and rear casings Figure 9 Front Casing Rear Casing Figure 9 Pressure Gauge Casings 12 Apply Teflon tape not included to the pressure gauge and screw into lid where indicated Figure 10 13 Install the air relief valve also known as air bleed valve into the lid Figure 10 NOTE The air relief valve is fitted with an O ring a...

Страница 10: ...he system Replace the lid you may have to do this several times on new start ups 6 Open the suction and return line valves if fitted 7 Stand clear of the filter Start pump and open the air relief valve on the filter lid about three quarter turn until you hear air being forced from the tank Figure 13 Air Relief Valve about three quarter turn Figure 13 Open Air Relief Valve 8 Once water begins to fl...

Страница 11: ...uce the life of a gauge SERVICE ACTION if needed Replace gauge if required Annually MAINTENANCE CHECK Compare operating pressure of a cleaned filter to initial pressure when new SERVICE ACTION if needed If pressure is more than 30 40 kPa different from cleaned elements to new filter replace elements MAINTENANCE CHECK Check for signs of damage to elements SERVICE ACTION if needed Replace elements I...

Страница 12: ... When spraying down the filter be sure to get in between the pleats on the filter This is where a lot of large debris can collect NOTE Special formulated filter element cleaning solutions can be purchased from most pool professionals NOTE Do not use high powered water jets to clean the elements which may cause damage Using a garden hose with nozzle will do the job safely 8 Using a new or cleaned c...

Страница 13: ...ration Manual tank until you will hear a click sound when the locking tab has engaged Figure 18 Locking Tab Close Figure 18 Closing the Locking Ring 12 Start the system by following the procedures outlined in Section 4 Start Up and Operation ...

Страница 14: ...eck all lines for debris or partially closed valves Filter cartridges need to be cleaned or replaced Clean or replace filter cartridges per instructions Pool water level too low Fill pool so level is above pump inlet line Pump not primed Fill pump with water at basket and replace lid Pump impeller vanes blocked Technician required Strainer baskets not being used and or broken Allowing debris into ...

Страница 15: ...Page 15 ZXC SERIES Installation and Operation Manual NOTES ...

Страница 16: ...0 763 021 Zodiac com au Fluidra NZ Ltd 13 Douglas Alexander Parade Rosedale Auckland 0632 NZBN 942 903 181 70759 0800 807 665 Zodiac co nz 2022 ZODIAC is a registered trademark of Zodiac International S A S U used under license This document is subject to change without notice H0786900_REVB ...

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