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Zip FlushMaster Pearl Installation & Maintenance Instructions - 82902 - January 2012 v1.00 

Page 5 of 12

Set Up Water Discharge 

Continued

Autosyphon Installation

  More than one cistern can be fed from a single latching valve, but for 

accurate balancing, do not connect together more than two cisterns. 

  The balance of water can be achieved by keeping the supply pipe length to 

each cistern as equal in length as possible.

  If this is not practical fit a flow restrictor of equal rating at the entry to each 

cistern. 

 

Remove the existing filling mechanism from the cistern, including the float 
and aspirin washer, to permit unrestricted inlet of the water. The flow of 
water into the cistern is controlled by the latching valve.

 

Remove the existing manual flushing mechanism from the cistern, and fit 
the syphon to the outlet hole as shown in the diagram. Connect the sparge 
pipe to the protruding thread from the syphon.

 

Note: To adjust the auto syphon height within the cistern, add a second 
locking nut to the inside of the cistern and wind second nut up or down.

 

Adjust the height of the syphon so that the flush triggering level remains 
below the level of the cistern overflow pipe.

 

An air gap must always remain between the cistern water level and the inlet 
water pipe level, to prevent backflow.

Airbreak Installation

 

The air break must be fitted in a vertical position. Fitting in a position other 
than vertical will result in leakage. 

 

Fit the air break to the top of the urinal sparge pipe (in place of a cistern), as 
shown in the diagram.

 

Do not use sealing tape in the joints. Both the air break and the latching 
valve use compression connections fittings. Sealing tape is not required.

 

Supply and install a half-inch pipe from the top of the air break, to the outlet 
side of the latching valve.

 

Securely fix the piping to the wall as per AS/NZS3500 to prevent possible 
tampering and vandalism.

 

Adjust the timing of the flush to ensure an adequate flush, by setting the 
flush cycle switches on the sensor (see page 9).

Restrictor installation:

Fit the Restrictaflow between the tap and the latching valve (see below). The 

Restrictaflow must be connected to the valve port 
marked IN.

Latching valve

  IN

OUT

Water level

Auto syphon

Outlet hole

Sparge pipe

Overflow pipe

Air gap

Latching valve

Air break fitting

Sparge pipe

Must be vertical

Water Flow

water flow

water flow

Restrictaflow

outlet to airbreak

Flow

From stop valve

NOTE: 

The valve must be in-

stalled with the INLET and OUTLET 
ports oriented with the water fl ow 
(as shown above). The valve body 
is marked IN and OUT. Incorrect 
assembly will result in damage to 
the diaphragm. 

Содержание FlushMaster Pearl

Страница 1: ...hMaster Pearl Zip FlushMaster Mk 2 41091 Zip FlushMaster Pearl Compact Recessed Sensor Solenoid DC WS004 With 64mm body Water Saver Urinal Flushing System Keeps Urinals Clean Reduces Water Wastage Instructions for Models WS003 WS004 WS006 WS007 and 99168 Sensor 41095 Zip FlushMaster MK2 Recessed sensor Solenoid DC WS003 With 105mm body WS004 WS003 ...

Страница 2: ...t Details 12 99168 Pearl Water Saver Sensor only 64mm body 99021 Zip FlushMaster Cistern Autosyphon 1 00 inch BSP 25 mm 99022 Zip FlushMaster Cistern Autosyphon 1 25 inch BSP 32 mm 99023 Zip FlushMaster Cistern Autosyphon 1 50 inch BSP 38 mm 99024 Zip FlushMaster Direct Injection Airbreak 1 00 inch BSP 25 mm 99025 Zip FlushMaster Direct Injection Airbreak 1 25 inch BSP 32 mm 99026 Zip FlushMaster ...

Страница 3: ...uctions Designed for indoor use only do not expose to elements of nature All plumbing connections must be made in accordance with AS3500 Supply pressure 350kPa 700kPa Installation Procedure 1 Set up water discharge 2 Install sensor 3 Connect latching valve cable 4 Set flush timing Check Your Package Product Code 41091 Zip FlushMaster WS004 Ceiling recessed sensor complete with latching valve 6V Ba...

Страница 4: ...litre discharge capacity Typical Installation with Cistern Typical Installation with Direct Injection Flow restrictor Installation Notes The Restrictaflow must be fitted between the isolating valve not supplied and the latching valve see page 5 The Restrictaflow is designed to save water and to reduce the flow particularly when used on single stall installations The Restrictaflow may be drilled ou...

Страница 5: ...ween the cistern water level and the inlet water pipe level to prevent backflow Airbreak Installation The air break must be fitted in a vertical position Fitting in a position other than vertical will result in leakage Fit the air break to the top of the urinal sparge pipe in place of a cistern as shown in the diagram Do not use sealing tape in the joints Both the air break and the latching valve ...

Страница 6: ...or more than three stalls use additional sensors Warning Do not connect battery or power pack until all plumbing connections are completed The power must be connected last as connection activates the system test mode see page 8 To install a ceiling recessed sensor WS004 and 99168 will require a 64 mm diameter hole in the ceiling WS003 WS006 and WS007 will require a 105mm diameter hole in the ceili...

Страница 7: ... Secure the brown cable into the right hand screw terminal and tighten Secure the blue cable into the left hand screw terminal and tighten Push the plug into the socket on the circuit board positioned so screws face towards the centre of the board Finally insert the cable from the battery pack into the circuit board inlet socket Once the power is connected the system operates in test mode Ceiling ...

Страница 8: ...d is shipped with the following Preset Values Janitorial Flush Set at 12 Hours Delay Time Set at 45 seconds Fill Time Set at aprox 5 seconds Connect Optional Power Pack AC Power Pack product code 99031 Locate battery holder and battery supplied with the system If connected remove the battery cable plug from the circuit board Connect power pack to 220 240 volt 10 amp AC power point Carefully align ...

Страница 9: ...hown Push the button again and the light will change from Green to Red as shown repeat this as many times as required for Delay TIme Each push of the button ads 45 seconds Delay up to a maximum of 30 minutes and changes the LED s from Green to Red to Green Valve Override Once the unit has been set up it is possible to open the valve using a straightened paper clip Simply push the paper clip throug...

Страница 10: ...es on page 8 and 9 Replace cover on battery holder and replace cover on sensor housing Battery low When the battery voltage becomes low the detection LED on front of unit will flash both Green and Red as shown This will continue until there is not enough power to open and close the valve At this point the valve will close and the detection LED will only flash Red as shown At this stage the battery...

Страница 11: ...f Reset sensor timer switches Cistern fills or direct inject flushes for only 5 seconds at a time Sensor timers set to test mode Reset sensor timer switches Cistern fills or direct inject flushes for only 35 seconds at a time Sensor timers set to test mode and latching valve cable wires crossed Reset sensor timer switches and uncross latching valve wire connection Cistern fills or direct inject fl...

Страница 12: ...t Condell Park NSW 2200 Postal Locked Bag 80 Bankstown 1885 Australia Website www zipheaters com Facsimile 02 9796 3858 Telephone 02 9796 3100 Free Call 1 800 638 633 IPG Z 103 As Zip policy is one of continuous product improvement changes to specifications may be made without prior notice Images in this booklet have been modified and may not be true representations of the finished goods ...

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