Zimmer GmbH
•
Im Salmenkopf 5
•
77866 Rheinau, Germany
•
+49 7844 9138 0
•
+49 7844 9138 80
•
www.zimmer-group.com
6
7
Zimmer GmbH
•
Im Salmenkopf 5
•
77866 Rheinau, Germany
•
+49 7844 9138 0
•
+49 7844 9138 80
•
www.zimmer-group.com
INSTALLATION AND OPERATING INSTRUCTIONS:
Rotary clamping element hydraulic DKHS1000 series
INSTALLATION AND OPERATING INSTRUCTIONS:
Rotary clamping element hydraulic DKHS1000 series
EN / 2021-03-09
DDOC00230 / f
EN / 2021-03-09
DDOC00230 / f
7 Function
Hydraulic pressure is applied to the housing. Under this pressure, the housing expands slightly and releases the shaft
connection, which is screwed to the rotation axis.
In the pressureless state, the housing resumes its original shape and clamps the shaft connection via the pretension
retained in the housing.
This pretension enables the holding torque absorption to be achieved in the clamped state.
The product is closed in a pressureless state and offers an integrated emergency function that ensures that all moving
components are held securely if the pressure drops or the entire system fails.
The product is not suitable for dynamic emergency braking.
Fig. 1: Cutaway view of the DKHS1000 series product
B
A
1
Housing
2
Housing connection
3
Pressure chamber
4
Sealing
5
Hydraulic connection (A)
6
Bleed connection (C)
7
Holding plate
8
Clamping area
9
Shaft connection
Fig. 2: DKHS1000 series product – cutaway view A
4
1
2
3
7
5
9
8
Fig. 3: DKHS1000 series product – cutaway view B
1
2
3
4
6
7
8
9
8 Technical data
The DKHS1180 model has a product service life
(B
10d
value)
of
3,000,000 cycles
.
All other models have a product service life
(B
10d
value)
of
5,000,000 cycles
.
The B10d value is determined in accordance with ISO 19973-1 (dangerous failures with regard to the safety of machinery).
INFORMATION
For technical data, please refer to our website at
www.zimmer-group.de/de/lt-faq
.
This data varies within the series, depending on the specific design.
Zimmer Customer Service is available to provide you with assistance if you have any further questions.
Example explanation of the holding torque:
Example technical specification "holding torque 1": 1,000 Nm" means a maximum twist of the shaft of 1 arcsec (arcsecond)
under the influence of a torque of 1,000 Nm.
Example technical specification "holding torque 5": 1800 Nm“ means a maximum twist of the shaft of 5 arcsec (arcsecond)
under the influence of a torque of 1800 Nm.
9 Tightening torque of mounting screws
The listed tightening torques are based on calculations with assumed application parameters.
The tightening torques must be calculated separately for each individual application in accordance with the VDI2230
directive.
Thread
Tightening torque (ISO 4762)
M6
16 Nm
M8
38 Nm
NOTICE
To install the product, only mounting screws of strength class 12.9 may be used. Using other strength classes
may result in a loss of the maximum clamping force, failure of the product or material damage and personal
injury.
Zimmer Customer Service is available to provide you with assistance if you have any further questions.