zika MIG 200G Скачать руководство пользователя страница 17

 

OWNER’S MANUAL                                                                    - 16 -                                                                       

 

 

EARLIER CHECKING DIAGRAM FOR THE ABNORMAL 

 

Earlier Checking Diagram for the Abnormal 

 

   

                                                                            Abnormal Items 

 

Area and Item to be Inspected   

and Maintained 

No 

a

rc

h

 

 

Arc

 S

ta

rti

n

g

 

 

 

 

 

 

No 

G

a

s

 o

u

 

 

 

 

 

No 

Wi
re

 F

e

e

d

in

g

 

 

 

 

 

 

Ba
d

 Arc

 Ig

n

iti

o

n

 

 

 

 

 

Uns

ta

b

le

 Ar
c

 

Dir

o

n

 E
d

g

e

 o

W

e

ld

 S
e

a

 

Wi
re

 S

ti

c

k

 t

o

 Pa

re

n

m

a

te

rial

 

Wi
re

 S

ti

c

k

 t

o

 Co

n

d

u

c

tiv

e

 T

ip

 

Bl

o

who

le

 F

o

rm

e

d

 

 

 

 

 

Wire Feeding Device 

1. Wire feeding wheel does not match with the 

diameter of wire in texturing tube 

2. Crackle on wire feeding wheel, groove blocked up 

or defect   

3. Too tight or loose of the handle 

4. Wire powder accumulated on the inlet of SUS pipe 

 

 

 

 

 

 

 

 

 

Weld Gun and Cable 

Weld gun cable rolled up or over curved 

Adaptability of conductive tip, wire feeding pipe and 

cable diameter Worn, blocked up or deformation, 

etc.   

 

 

 

 

 

 

 

 

 

Body of weld gun 

1.  Loose connection of conductive tip, nozzle and 

nozzle contactor 

2.  Contactor of weld gun body is not plunged in or 

tightened well   

 

 

 

 

 

 

 

 

 

Power supply cable of 

weld gun as well as 

cable of switch control 

1.  Break off (bending fatigue)   

2.  Damaged by weight drop 

 

 

 

 

 

 

 

 

 

Surface Condition of 

Parent material and 

length that wire 

stretches out   

1.  Oil, dirty, rust and paint residues 

2.  Too long length of wire stretched out   

 

 

 

 

 

 

 

 

 

Output Cable 

1.  Cross-section  of  cable  that  connects  to  parent 

material is not enough 

2.  Loose connection of 

+

,

-

output cable 

3.  Bad electric conductivity of parent material 

 

 

 

 

 

 

 

 

 

Lengthened Cable   

1.  Cross-section of cable is not enough 

2.  It is rolled up or folded   

 

 

 

 

 

 

 

 

 

Work Condition for 

Welding 

Welding  current,  voltage,  angle  of  weld  gun, 

welding rate and wire length stretched out should 

be confirmed once again   

 

 

 

 

 

 

 

 

 

 

 

Содержание MIG 200G

Страница 1: ...ZIKA OWNER S MANUAL MIG 200...

Страница 2: ...lation instruction 5 6 Panel function instruction 7 7 Welding parameter recommendation 9 8 Notes or prevention measures 11 9 Questions to be run into during welding 12 10 Maintenance 12 11 Daily check...

Страница 3: ...s Harmful to your eyes burn your skin Wear suitable protective mask light filter and protective garment to protect eyes and body Prepare suitable protective mask or curtain to protect looker on Fire W...

Страница 4: ...xed transfer of welding producing excellent welding characteristic Compared with silicon controlled welding machine and welder with taps our products have the following merits stable wire feed rate po...

Страница 5: ...Output current adjustment A MIG 40 200 MMA 30 165 Output voltage V 24 Duty cycle 60 Power factor 0 73 Efficiency 80 Wire feed speed m min 3 13 Post flow time S 1 0 0 5 Welding wire diameter mm 0 8 1...

Страница 6: ...nd groove Press the pressure arm so that the wire pressing wheel presses the welding wire tightly to prevent the welding wire from sliding Do not push the pressure arm too hard prevent the welding wir...

Страница 7: ...OWNER S MANUAL 6 Explanatory drawing for Installation of MIG 200G Connect to ground Gas Cylinder Power supply 1phase AC220V Earth clamp workpiece Welding gun CO2 meter...

Страница 8: ...ARC to MIG by turning the switch 2 Adjusting knob 1 Welding voltage adjustment this knob is used to adjust the output voltage 2 Welding current adjustment this knob is used to adjust the output curren...

Страница 9: ...ter 2 voltage meter 3 wire diameter selection 4 ARC MIG changeover switch 5 abnormal indicator 6 power switch 7 arc trait adjustment 8 crater arc current adjustment 9 positive output terminal 10 negat...

Страница 10: ...2 1 1 6 6 2 22 20 0 2 26 60 0 2 24 4 2 26 6 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 1 1 2 2 1 1 2 2 1 1 6 6 2 22 20 0 2 26 60 0 2 24 4 2 26 6 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 1 1 2 2 1 1 2 2 1 1 6 6 3 3...

Страница 11: ...5 4 40 0 2 25 5 2 20 0 2 25 5 H H i i g g h h w w e e l l d d i i n n g g s s p p e e e e d d 1 1 0 0 0 0 8 8 0 0 9 9 4 45 50 0 1 14 40 0 1 19 9 2 20 0 1 16 60 0 1 10 0 1 15 5 1 1 2 2 0 0 8 8 0 0 9 9...

Страница 12: ...e the working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response...

Страница 13: ...ance such as oil dirt rust paint etc on the base metal MAINTENANCE WARNING The power shall be cut off completely before all maintenance overhaul works Make sure to pull out power plug before opening t...

Страница 14: ...xtended part too small the arc will be unstable Wire diameter and the tube inner diameter match or not Reason of unstable arc please use the suitable tube Partial winding and extended Reason of poor w...

Страница 15: ...and wearing out of pressed wire the narrowing of its contact surface Lead to unstable arc and wire sending Position Checking keys Remarks Torch cable 1 If torch cable over bended 2 If the metal connec...

Страница 16: ...n of Abnormal items on up right of the list please inspect and maintain for the corresponding items which have mark in the column according to the following list respectively Earlier Checking Diagram...

Страница 17: ...re feeding pipe and cable diameter Worn blocked up or deformation etc Body of weld gun 1 Loose connection of conductive tip nozzle and nozzle contactor 2 Contactor of weld gun body is not plunged in o...

Страница 18: ...failure Contact to us for repairing Replace the cable The wire feeding circuit is damaged Contact to us for repairing The wire feeder does not work Press the manual switch examine whether there is air...

Страница 19: ...Auxiliary power of control panel is in fault Power indicator is lit fan works no welding output 1 Check if all kinds of cables of inter machine are poor contact 2 Output connector is cut off 3 Output...

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