zika MIG 200G Скачать руководство пользователя страница 13

 

OWNER’S MANUAL                                                                    - 12 -                                                                       

 

 

QUESTIONS TO BE RUN INTO DURING WELDING   

The phenomenon listed below may be relevant to accessories used, welding material, surroundings and power supply. 

Pleas improve surroundings and avoid these situations. 

A. Arc starting difficulty. Arc interruption happens easily: 

1)  Examine whether grounding wire clamp contacts with the work pieces well.   

2)  Examine whether each joint has improper contact. 

B. The output current fails to reach rated value: 

The deviation of power voltage from rated value may cause that the output current does no accord with adjusted value. 

When the power voltage is lower than rated value, the maximum output current may be lower than rated value.   

C. The current can not keep stable during operation: 

This situation may have connection to the following factors:   

1) The voltage of electric power network changes;   

2) Serious interference from electric power network or other electric facilities. 

D. Gas pores in welds: 

1) Examine whether the gas supply circuit has leakage. 

2) Examine whether there is foreign substance such as oil, dirt, rust, paint etc. on the base metal. 

 

MAINTENANCE   

 

WARNING! 

The power shall be cut off completely before all maintenance, overhaul works. Make sure to pull   

out power plug before opening the casing. 

1.  Remove dirt regularly with dry compressed air. If the welding machine is used in surroundings with heavy smoke and 

polluted air, carry out dust removal treatment at least once in a month.     

2.  The pressure of compressed air shall fall to required level to prevent damage to small components in the machine. 

3.  Examine inside electric joints and ensure perfect contact (Especially plugs and sockets). Fasten the loosing joints. In 

case of oxidation, remove oxide film with sand paper and connect again.   

4.  Prevent  water  from  entering  into  the  machine  and  prevent  the  machine  from  getting  moist.  If  any,  blow  and  dry. 

Measure the insulation with megohmmeter to make sure it is qualified for use. 

5.  If  the  welding  machine  is  not  used  for  a  long  time,  pack  the  machine  in  original  package  and  store  in  dry 

surroundings. 

6. 

Every  time  the  wire  feeder  operates  for  300hours,  grind  the  electrical  carbon  brush  and  clear  up  the  armature 

commutator. Rinse speed reducer, apply 2# Molybdenum Disulfide lubricant to the turbine, whirlpool rod and bearing. 

 

 

Содержание MIG 200G

Страница 1: ...ZIKA OWNER S MANUAL MIG 200...

Страница 2: ...lation instruction 5 6 Panel function instruction 7 7 Welding parameter recommendation 9 8 Notes or prevention measures 11 9 Questions to be run into during welding 12 10 Maintenance 12 11 Daily check...

Страница 3: ...s Harmful to your eyes burn your skin Wear suitable protective mask light filter and protective garment to protect eyes and body Prepare suitable protective mask or curtain to protect looker on Fire W...

Страница 4: ...xed transfer of welding producing excellent welding characteristic Compared with silicon controlled welding machine and welder with taps our products have the following merits stable wire feed rate po...

Страница 5: ...Output current adjustment A MIG 40 200 MMA 30 165 Output voltage V 24 Duty cycle 60 Power factor 0 73 Efficiency 80 Wire feed speed m min 3 13 Post flow time S 1 0 0 5 Welding wire diameter mm 0 8 1...

Страница 6: ...nd groove Press the pressure arm so that the wire pressing wheel presses the welding wire tightly to prevent the welding wire from sliding Do not push the pressure arm too hard prevent the welding wir...

Страница 7: ...OWNER S MANUAL 6 Explanatory drawing for Installation of MIG 200G Connect to ground Gas Cylinder Power supply 1phase AC220V Earth clamp workpiece Welding gun CO2 meter...

Страница 8: ...ARC to MIG by turning the switch 2 Adjusting knob 1 Welding voltage adjustment this knob is used to adjust the output voltage 2 Welding current adjustment this knob is used to adjust the output curren...

Страница 9: ...ter 2 voltage meter 3 wire diameter selection 4 ARC MIG changeover switch 5 abnormal indicator 6 power switch 7 arc trait adjustment 8 crater arc current adjustment 9 positive output terminal 10 negat...

Страница 10: ...2 1 1 6 6 2 22 20 0 2 26 60 0 2 24 4 2 26 6 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 1 1 2 2 1 1 2 2 1 1 6 6 2 22 20 0 2 26 60 0 2 24 4 2 26 6 4 45 5 5 50 0 1 15 5 1 15 5 2 20 0 1 1 2 2 1 1 2 2 1 1 6 6 3 3...

Страница 11: ...5 4 40 0 2 25 5 2 20 0 2 25 5 H H i i g g h h w w e e l l d d i i n n g g s s p p e e e e d d 1 1 0 0 0 0 8 8 0 0 9 9 4 45 50 0 1 14 40 0 1 19 9 2 20 0 1 16 60 0 1 10 0 1 15 5 1 1 2 2 0 0 8 8 0 0 9 9...

Страница 12: ...e the working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response...

Страница 13: ...ance such as oil dirt rust paint etc on the base metal MAINTENANCE WARNING The power shall be cut off completely before all maintenance overhaul works Make sure to pull out power plug before opening t...

Страница 14: ...xtended part too small the arc will be unstable Wire diameter and the tube inner diameter match or not Reason of unstable arc please use the suitable tube Partial winding and extended Reason of poor w...

Страница 15: ...and wearing out of pressed wire the narrowing of its contact surface Lead to unstable arc and wire sending Position Checking keys Remarks Torch cable 1 If torch cable over bended 2 If the metal connec...

Страница 16: ...n of Abnormal items on up right of the list please inspect and maintain for the corresponding items which have mark in the column according to the following list respectively Earlier Checking Diagram...

Страница 17: ...re feeding pipe and cable diameter Worn blocked up or deformation etc Body of weld gun 1 Loose connection of conductive tip nozzle and nozzle contactor 2 Contactor of weld gun body is not plunged in o...

Страница 18: ...failure Contact to us for repairing Replace the cable The wire feeding circuit is damaged Contact to us for repairing The wire feeder does not work Press the manual switch examine whether there is air...

Страница 19: ...Auxiliary power of control panel is in fault Power indicator is lit fan works no welding output 1 Check if all kinds of cables of inter machine are poor contact 2 Output connector is cut off 3 Output...

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