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ELECTRIC VEHICLE MANAGEMENT SYSTEM V3

ZERO EMISSION VEHICLES AUSTRALIA

Rev Current Disp.

Yes/No

Reverse Current Display. By default, current is 
displayed with discharge amps positive. In some 
applications it is preferable or more intuitive to 
display charge amps positive instead.

Night Brightness

0-100%

Adjusts  the  brightness  of  the  LCD  display  in 
low  light  mode,  to  reduce  screen  glare  at 
night. Toggle between full brightness and night 
brightness by either swiping a finger up/down, 
or using the MPI pin as a headlight sense.

Buzzer On

Yes/No

Selects whether the Monitor should sound the 
buzzer for alerts. (Safest to leave this on.)

Use Fahrenheit

Yes/No

Changes  display  of  temperature  units  to 
Fahrenheit instead of Celcius.

SoC Display

Percent or 

Amp-Hours

The battery State of Charge value displayed on 
the Monitor can either be shown as a percentage 
of full charge, or as the number of amp-hours 
remaining.

Multi-Purpose Input and Outputs

The EVMS has one Multi-Purpose Input (MPI) terminal and two Multi-Purpose Output (MPO) 
terminals, which can be assigned to a range of additional functionality.

The MPI terminal has a high input impedance so will never draw more than a fraction of a 
milliamp. The MPO terminals are limited to about 0.5A continuous current (either in or out 
of the terminal), but can handle several amps short term so are compatible with driving full 
size contactors, so long as they include a coil economizer to reduce holding current below 
0.5A.

MPI Function

Description

Wake up

Join terminal to ground/chassis momentarily to wake the EVMS from 
sleep mode (without entering Running or Charging mode).

Note: Other MPI functions will still perform an EVMS wake up too.

Alt charge

Join terminal to ground/chassis to switch TC Charger to second (“Alt”) 
set of voltage and current settings. Useful if you sometimes use two 
different sized chargers, or if you sometimes need to restrict a large 
charger from overloading a small AC socket.

Hdlight In

Headlight Input. Connect MPI terminal to the headlight signal in your 
car (+12V when headlights are on) to have the EVMS automatically 
dim the Monitor brightness at night, based on the Night Brightness 
setting.

Ctr Aux Sw

Contactor Auxiliary Switch. Wire the MPI terminal to the auxiliary 
switch  of  your  main  contactor  (with  the  other  side  of  the  switch 
connected to ground) to have the EVMS monitor the state of the aux 
switch. This allows the EVMS to provide a warning if the contactor 
is  not  working  correctly  (not  closing  when  it  should  close,  or  not 
opening when it should open).

MPO Function

Description

Ground

Default state for the output, can be used as a spare ground terminal.

Temp gauge

Can  be  connected  to  the  temperature  sensor  input  of  many  OEM 
instrument  clusters,  to  view  the  EVMS  temperature  input  on  the 
original  temp  gauge  (calibrated  to  the  gauge  in  the  settings  and 
scaled between 0˚C and the “overtemp” setting).

Low SoC Signal

Will output 12V if the battery’s state of charge percentage is below 
the “SoC Warning” setting. Can be used for a warning system, or to 
turn on additional charging systems (such as a genset).

Overtemp signal

Will output 12V if any BMS temperature sensors exceed the “BMS 
Overtemp” setting. Can be used as an additional warning or to turn 
on battery cooling systems.

Undertemp Signal

Will output 12V is any BMS temperature sensors are below the “BMS 
Undertemp” setting. Can be used to enable battery heating systems 
in cold climates.

Error Buzzer

Will  output  12V  if  any  error  is  pending  in  the  EVMS,  to  drive 
additional warning buzzers. May be used to supplement the EVMS 
Monitor’s internal buzzer, or if no Monitor is present.

Status Light

Can be used to drive an external light to show EVMS status. Off when 
the system is idle or sleeping, on (12V) when running or charging, 
and flashing if any error is pending.

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Содержание Electric Vehicle Management System V3

Страница 1: ...rors warnings A complete installation consists of an EVMS usually installed in the vehicle s engine bay communicating over CAN bus with a Monitor module in the vehicle cabin and a current sensor and battery management modules located within your battery boxes The CAN bus may also include up to three TC Chargers and a ZEVA motor controller This manual describes the installation and operation of bot...

Страница 2: ... that most automotive insulated wire is not rated for the higher voltage of EV traction circuits The supplied fork crimp lugs are recommended for the most reliable connections to the screw terminals The following diagram shows a typical schematic for a complete EVMS installation in an electric vehicle other than gauge outputs and Multi Purpose terminals It may look a little intimidating at first b...

Страница 3: ...he EVMS will not be able to communicate with CAN enabled devices from other manufacturers other than TC Chargers Normally it is best for ZEVA devices to use their own dedicated CAN bus rather than share an existing CAN bus with other devices to avoid the possibility of bandwidth limitations and ID conflicts The EVMS itself has two CAN bus connectors joined to the same bus internally which can be c...

Страница 4: ...magnetic reed switch or similar can be wired between Charge Sense and ground chassis and set up to close its contacts when the door cover to the charging port is opened An AC relay with its coil wired in parallel with the charger s AC input so that when ever the charger has power the relay will also close to enable EVMS charge mode Some chargers e g newer TC Chargers have an output 12V supply whic...

Страница 5: ...is a graph of all cell voltages Green bars indicate cells within range Bars will change to blue for undervoltage cells orange for cells being balanced and red for overvoltage cells BMS Details Module 1 Cell voltages 3 323 3 336 3 321 3 317 3 332 3 316 3 327 3 323 3 318 3 322 3 331 3 327 Temp1 23 C Temp2 25 C Prev Next Detailed information for a single BMS module showing voltage of each cell to 3 d...

Страница 6: ...whelming at first but most of them can be left at their default value unless you need to adjust a specific function to suit your installation If you wish to lock the settings after the system has been commissioned simply remove the small jumper on the left hand side of the Monitor s CAN port The right hand jumper is for disconnecting the Monitor s internal CAN termination resistor in cases where t...

Страница 7: ...ere will be 10 seconds of warning before an automatic shutdown Shutdown can be suppressed by acknowledging the warning within 10 seconds BMS Max Temp 40 100 C or OFF 101 Low Temp Chg Rest Yes No Low Temperature Charge Restriction setting can disable charging if the battery temperature is below the programmed Low Temp Warning threshold rather than just provide a warning Max Charge Voltage 0 500V On...

Страница 8: ... Useful if you sometimes use two different sized chargers or if you sometimes need to restrict a large charger from overloading a small AC socket Hdlight In Headlight Input Connect MPI terminal to the headlight signal in your car 12V when headlights are on to have the EVMS automatically dim the Monitor brightness at night based on the Night Brightness setting Ctr Aux Sw Contactor Auxiliary Switch ...

Страница 9: ...harge has reached the programmed warning threshold Over Temperature The EVMS s temperature sensor has reported a temperature above the programmed warning level Isolation Fault A chassis leakage above the programmed threshold has been detected May indicate an insulation fault with traction circuit wiring or even water ingress into the motor or other device Low 12V Battery The voltage of the 12V aux...

Страница 10: ...s of 0 20V giving a 2 6V 3 0V band for the Main Ctr output and 3 4V 3 8V band for the Charge Enable output LiCo cells have a more linear charge curve so typically need a smaller hysteresis band around 0 05V 0 10V with a Min Voltage setting about 3 00V and a Max Voltage setting about 4 1V In Stationary Mode the Charge Sense input is no longer used and precharging is not supported The Aux Ctr output...

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