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ELECTRIC VEHICLE MANAGEMENT SYSTEM V3

ZERO EMISSION VEHICLES AUSTRALIA

Remember not to have any BMS module’s wiring harness span any auxiliary contactor (or 
maintenance switch), or the BMS module becomes the only conduction path for the traction 
circuit when the contactor opens, which exposes the module to damaging voltages!

EVMS Monitor

The EVMS Monitor is used to remotely interact with other devices on the CAN bus, both 
for viewing operating data and to edit settings. The Monitor has various different pages of 
information as described below.

EVMS: Running

Voltage

Current

Power

Aux V  Temp  Isol  SoC

13.5V  25C   100%  90%

148V
42A
6.2kW

The  main  display,  showing  EVMS  status  at  the  top, 
instantaneous  voltage,  current,  power,  auxiliary 
battery  voltage,  temperature,  isolation,  and  State  of 
Charge (SoC).

Touching the left or right half of the display will swap 
to the previous or next display page respectively.

EVMS: Running

Pack Voltage Temperature

Aux voltage  Isolation

148V    25˚C
13.5V   100%

If  no  current  sensor  is  present  on  the  CAN  bus,  the 
EVMS is unable to show current or calculate power or 
state of charge, so a different page is shown with only 
pack voltage, temperature, aux voltage, isolation, and 
a bar graph of all individual cell voltages.

BMS Summary: 45 cells

Avg voltage  Avg temp

Min voltage  Max voltage

M0 C4        M2 C8

3.32V   28˚C
3.31V   3.33V

BMS  summary  page,  showing  the  total  number  of 
cells  being  monitored,  the  average  voltage  per  cell, 
the average of any BMS temperature sensors, and the 
voltage  and  location  of  both  the  lowest  and  highest 
cells. M is Module ID, C is the cell number.

Along the bottom is a graph of all cell voltages. Green 
bars  indicate  cells  within  range.  Bars  will  change  to 
blue  for  undervoltage  cells,  orange  for  cells  being 
balanced, and red for overvoltage cells.

BMS Details: Module 1

Cell voltages

3.323 3.336 3.321 3.317
3.332 3.316 3.327 3.323
3.318 3.322 3.331 3.327

Temp1: 23˚C Temp2: 25˚C

   Prev          Next

Detailed  information  for  a  single  BMS  module, 
showing voltage of each cell (to 3 decimal places) and 
two  temperatures  if  available.  Orange  bars  beneath 
the voltages indicate if cell shunts are currently on.

Tap  the  Prev  or  Next  buttons  to  change  which  BMS 
module  is  being  viewed,  or  anywhere  else  in  the 
display to change Monitor pages as usual.

TC Charger Status

Output Volts Output Amps

Target Volts Target Amps

Charger Status: OK

149V    19.4A
154V    20.0A

If a TC Charger is present on the CAN bus, it will be 
autodetected and a new page of data made available 
on the Monitor showing charger’s output voltage and 
current, the target voltage and current being requested 
by the EVMS, and the charger status at the bottom.

MC600C Status

Batt Volts   Batt Amps

Motor Volts  Motor Amps

Temp         Throttle

Status OK

149V    150A
75V     300A
42˚C    60%

If a ZEVA motor controller is present on the CAN bus, 
it will be autodetected and a new page of data made 
available  on  the  Monitor  showing  battery  voltage, 
battery  current  (into  the  motor  controller  only), 
motor voltage, motor current, the controller’s internal 
temperature,  the  current  throtttle  position,  and  the 
status at the bottom.

Warning:

Charge ended by BMS

If  the  EVMS  detects  an  error,  a  warning  page  will 
be  displayed.  In  most  cases,  the  error  can  be 
acknowledged/reset by pressing Select. Some critical 
errors can not be dismissed until the error condition 
is corrected.

For a full list of errors you might see, please refer to 
section Error Detection.

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Содержание Electric Vehicle Management System V3

Страница 1: ...rors warnings A complete installation consists of an EVMS usually installed in the vehicle s engine bay communicating over CAN bus with a Monitor module in the vehicle cabin and a current sensor and battery management modules located within your battery boxes The CAN bus may also include up to three TC Chargers and a ZEVA motor controller This manual describes the installation and operation of bot...

Страница 2: ... that most automotive insulated wire is not rated for the higher voltage of EV traction circuits The supplied fork crimp lugs are recommended for the most reliable connections to the screw terminals The following diagram shows a typical schematic for a complete EVMS installation in an electric vehicle other than gauge outputs and Multi Purpose terminals It may look a little intimidating at first b...

Страница 3: ...he EVMS will not be able to communicate with CAN enabled devices from other manufacturers other than TC Chargers Normally it is best for ZEVA devices to use their own dedicated CAN bus rather than share an existing CAN bus with other devices to avoid the possibility of bandwidth limitations and ID conflicts The EVMS itself has two CAN bus connectors joined to the same bus internally which can be c...

Страница 4: ...magnetic reed switch or similar can be wired between Charge Sense and ground chassis and set up to close its contacts when the door cover to the charging port is opened An AC relay with its coil wired in parallel with the charger s AC input so that when ever the charger has power the relay will also close to enable EVMS charge mode Some chargers e g newer TC Chargers have an output 12V supply whic...

Страница 5: ...is a graph of all cell voltages Green bars indicate cells within range Bars will change to blue for undervoltage cells orange for cells being balanced and red for overvoltage cells BMS Details Module 1 Cell voltages 3 323 3 336 3 321 3 317 3 332 3 316 3 327 3 323 3 318 3 322 3 331 3 327 Temp1 23 C Temp2 25 C Prev Next Detailed information for a single BMS module showing voltage of each cell to 3 d...

Страница 6: ...whelming at first but most of them can be left at their default value unless you need to adjust a specific function to suit your installation If you wish to lock the settings after the system has been commissioned simply remove the small jumper on the left hand side of the Monitor s CAN port The right hand jumper is for disconnecting the Monitor s internal CAN termination resistor in cases where t...

Страница 7: ...ere will be 10 seconds of warning before an automatic shutdown Shutdown can be suppressed by acknowledging the warning within 10 seconds BMS Max Temp 40 100 C or OFF 101 Low Temp Chg Rest Yes No Low Temperature Charge Restriction setting can disable charging if the battery temperature is below the programmed Low Temp Warning threshold rather than just provide a warning Max Charge Voltage 0 500V On...

Страница 8: ... Useful if you sometimes use two different sized chargers or if you sometimes need to restrict a large charger from overloading a small AC socket Hdlight In Headlight Input Connect MPI terminal to the headlight signal in your car 12V when headlights are on to have the EVMS automatically dim the Monitor brightness at night based on the Night Brightness setting Ctr Aux Sw Contactor Auxiliary Switch ...

Страница 9: ...harge has reached the programmed warning threshold Over Temperature The EVMS s temperature sensor has reported a temperature above the programmed warning level Isolation Fault A chassis leakage above the programmed threshold has been detected May indicate an insulation fault with traction circuit wiring or even water ingress into the motor or other device Low 12V Battery The voltage of the 12V aux...

Страница 10: ...s of 0 20V giving a 2 6V 3 0V band for the Main Ctr output and 3 4V 3 8V band for the Charge Enable output LiCo cells have a more linear charge curve so typically need a smaller hysteresis band around 0 05V 0 10V with a Min Voltage setting about 3 00V and a Max Voltage setting about 4 1V In Stationary Mode the Charge Sense input is no longer used and precharging is not supported The Aux Ctr output...

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