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Operation

4.13

Operating with the fixed control device (CD3)

The control device governs all tail lift functions. The control device is fitted with dead-man's

buttons; when a button is released, tail lift movement stops immediately.

FUNCTIONS
1.

Tilt

Down

Slider out

Slider in

Control device with main switch (optional).

Used for switching off the main power supply to

the tail lift.

Содержание 78826TL

Страница 1: ...78826TL Owner s Manual English translation 2023 08 08 Must be kept in the vehicle on which the tail lift is installed OWNER S MANUAL INFORMATION FOR OWNERS AND USERS Tail lift SLIDER LIFT...

Страница 2: ......

Страница 3: ...aintenance repairs and service 15 2 5 Modifications 15 2 6 Operation 16 2 7 Intended use 18 2 8 Danger area 18 2 9 Work area 19 2 10 Operator working position 20 3 Design and Function 21 3 1 General 2...

Страница 4: ...ol device CD11 60 5 Service and maintenance 63 5 1 Hydraulic oil 63 5 2 Before starting work 64 5 3 Daily check 65 5 4 Weekly check 66 5 5 Lubrication 67 5 6 Service 68 6 Marking 69 6 1 Maximum load r...

Страница 5: ...ions and specifications are based on the product information available when this manual was printed Images and illustrations contained in the Instructions for use are generic and not intended to be ex...

Страница 6: ...put into service or delivered to the end customer the warranty period may be extended by a period corresponding to the storage period but not more than 6 months i e the warranty is valid for a maximum...

Страница 7: ...arranty work may only be carried out by ZEPRO approved workshops There is information on our website about service workshops and distributors by country If no service workshop information is available...

Страница 8: ...aintenance character Replacing fuses adjusting hydraulic pressure adjusting tilt cylinders adjusting torque Hydraulic components contaminated by dirty hydraulic oil Dissonance caused by neglected main...

Страница 9: ...p ture valve is found to be faulty and the valve and solenoid are both submitted howe ver only the part that has a defect covered by the warranty will be replaced Transportation costs Transportation c...

Страница 10: ...information pro cess make available further develop and use any and all information and data gathered through the remote diagnostics device including but not limited to information concerning equipmen...

Страница 11: ...es ZEPRO Group may also receive and use of the information provided to ZEPRO Group through ZEPRO s authorised dealer and service network such as from the authorised ZEPRO distributor or dealer from wh...

Страница 12: ...product etc m WARNING WARNING indicates a potential hazard which if ignored may lead to serious fatal injury m CAUTION CAUTION indicates a potential hazard which if ignored may lead to minor injuries...

Страница 13: ...RO is not liable for any injury to persons or damage to property that may result from failure of the operator or other person to comply with the recommendations warnings and instruc tions set forth in...

Страница 14: ...lift or vehicle m WARNING Under no circumstances is it permitted to load the platform with loads greater than those spe cified on the stickers Excessive load can cause structural damage Risk of mater...

Страница 15: ...mended by ZEPRO Any other use may lead to changes that impair tail lift function and safety This may also render your tail lift warranty invalid 2 5 Modifications Modifications not described or approv...

Страница 16: ...g on or in the immediate vicinity of the platform or tail lift with respect to protruding parts and sharp edges Never leave the tail lift with the platform raised and extended Risk of material damage...

Страница 17: ...CAUTION To reduce the risk of foot injuries wear safety shoes with protective steel toe caps when wor king on the platform Even though the platform has a non slip surface take care when transfer ring...

Страница 18: ...t and give rise to dangerous situations Risk of material damage and life threatening injury Use of the tail lift in a manner not described in this manual may also render the product war ranty invalid...

Страница 19: ...es are parked no closer than 5 m from the rear of the vehicle Make sure the work area is clear of persons and objects Be especially aware of children and animals Pay attention to the surroundings to h...

Страница 20: ...anger from passing traffic Also make sure the work area is clear m WARNING The vehicle must be positioned to allow tail lift operation without danger from passing traffic Risk of material damage and l...

Страница 21: ...ed electro hydraulically A hydraulic pump supplies hydraulic oil to the actuating hydraulic cylinders The hydraulic system is control led by the control system which is operated by control devices 3 2...

Страница 22: ...fitted with a thermostat that cuts the power supply should the motor overheat The hydraulic system is designed to meet statutory lifting speed requirements The hydraulic cylinders equipped with hose r...

Страница 23: ...ift is not in use Design and Function 3 8 Cab and the main switch The tail lift can be fitted with a cab switch to switch control power On Off When the con trol circuit is switched off the lift is loc...

Страница 24: ...installed to make it more conspicuous when deployed 3 10 4 Open platform alarm Open platform alarms can be in the form of a warning lamp in the cab or on the trailer tail lift red lamp mounted on the...

Страница 25: ...is the primary control device which means it includes all pos sible functions for the tail lift concerned The remaining control devices are secondary which may mean the number of functions is limited...

Страница 26: ...rol devices are installed on the vehicle superstructure or on brackets below the superstructure The control devices must be positioned according to app licable regulations with a certain distance from...

Страница 27: ...tform down towards the ground In autotilt down the tilt function is driven solely by gravity For fastest operation the plat form should first be tilted manually to the horizontal position before enabl...

Страница 28: ...uring e g conti nuous intensive use The amount of continuous work the tail lift is able to perform is influenced by ambient temperature and the load the tail lift is exposed to Generally speaking it t...

Страница 29: ...erson to comply with the recommendations warnings and instructions set forth in this owner s manual NB In the event of damage or accident Immediately report such to the person responsible for action I...

Страница 30: ...hose spe cified on the stickers Excessive load can cause structural damage Risk of material damage and life threatening injury Example This tail lift has a maximum load of 2000 kg when the load s cent...

Страница 31: ...ger from passing traffic Also make sure the work area is clear m WARNING The vehicle must be positioned to allow tail lift operation without danger from passing traffic Risk of material damage and lif...

Страница 32: ...stepping off by mistake Also be aware of the risk of tripping especially if the platform is fitted with warning lights or wheel stops Risk of injury m CAUTION The greatest risk for cut and crush injur...

Страница 33: ...erial damage m WARNING Make sure the load is placed securely on the platform when the tail lift is operated When handling wheeled goods the platform must be equipped with functioning wheel stops which...

Страница 34: ...ift at ground level keep the platform in its trans port position It is forbidden to drive forklifts onto the platform 4 5 Loading and unloading from ground level IMPORTANT It is forbidden to drive for...

Страница 35: ...le It can happen that the platform rises so far that it must be tilted down to the dock before unloading can continue especially when unloading heavy goods The transfer load may not exceed half the lo...

Страница 36: ...ls Check that the platform has sufficient overlap min 150 mm and that it rests safely and stably on the dock Platform length X max 1200 mm 210 mm 1500 mm 260 mm 1700 mm 300 mm 2000 mm 350 mm 2500 mm 4...

Страница 37: ...the load will be transferred as the transfer ramp The transfer load may not exceed half the load capacity of the lift Example Tail lift with lifting capacity 2000 kg maximum permissible overrunning w...

Страница 38: ...only be handled if the platform is equipped with working wheel stops The wheel stop is used to reduce the risk of wheeled loads rolling out of control when standing on the platform For function contro...

Страница 39: ...39 Operation 4 8 1 Sprung to open and closed position The wheel stop has a spring function that keeps in the fully open and closed position Activation Resetting Model A Model B Model C...

Страница 40: ...ition The wheel stop has a spring function that keeps it in the fully open position A foot operated latch automatically fixes the wheel stop after it has been pressed down to the closed position again...

Страница 41: ...pen position A foot operated latch automatically fixes the wheel stop after it has been pressed down to the closed position again The latch can be disabled by fixing it in the narrow part of its groov...

Страница 42: ...ch to OFF and then back to ON On tail lifts without cab switches switch on the main power supply by setting the main switch to ON 4 10 After use Move the tail lift to its transport position See the se...

Страница 43: ...afe position and place yourself in a safe posi tion before proceeding 5 Use the Down function to lower the platform until the castors touch the ground and continue holding the control button until the...

Страница 44: ...he castors touch the ground and continue holding the control button until the top of the platform reaches the ground autotilt down 4 Load the goods safely onto the platform 5 Make sure the load is in...

Страница 45: ...iately The controller has a customised layout for mounting on the left and right sides of the vehicle FUNCTIONS 1 Up 2 Tilt down Slider out 3 Tilt up Slider in 4 Down 5 Two handed function Up Down Til...

Страница 46: ...release it from the transport locks IMPORTANT It is important to lower the platform to clear the transport stops before moving it outwards Failure to do so may result in damage Down 4 12 1 Switching f...

Страница 47: ...tion in the working position This procedure describes how to operate the tail lift in the working position The illustra tions show a control device installed on the right side of the vehicle Tilt down...

Страница 48: ...to prepare the tail lift for transport after loading or unlo ading The illustrations show a control device installed on the right side of the vehicle First operate the tail lift up or down until the...

Страница 49: ...functions The control device is fitted with dead man s buttons when a button is released tail lift movement stops immediately FUNCTIONS 1 Up 2 Tilt 3 Down 4 Slider out 5 Slider in 1 2 3 4 5 Control de...

Страница 50: ...ven pace Lower the platform 5 10 cm to release it from the transport locks IMPORTANT It is important to lower the platform to clear the transport stops before moving it outwards Failure to do so may r...

Страница 51: ...Down 4 13 2 Operation in the working position This procedure describes how to operate the tail lift in the working position Tilt down Depress and hold down the Tilt 2 and Down 3 buttons in that order...

Страница 52: ...port position This procedure describes how to prepare the tail lift for transport after loading or unloading First operate the tail lift up or down until the platform is 5 10 cm above the ground Fold...

Страница 53: ...he control device is used when the tail lift is in the working position and to control the Up Down and Tilt functions The control device is fitted with dead man s buttons when a but ton is released ta...

Страница 54: ...rm is then raised at an even pace Up Down Depress and hold down the Down button 2 The platform is lowered at an even pace Down 4 14 1 Operation in the working position This procedure describes how to...

Страница 55: ...tform Risk of life threatening injury Operation Tilting up Depress and hold down the Tilt 2 and Up 1 buttons in that order The platform is then tilted up at an even pace Tilt up Tilting down Depress a...

Страница 56: ...e CD10 The control device is used when the tail lift is in the working position and to control the Up and Down functions The control device is fitted with dead man s buttons when a button is released...

Страница 57: ...form is raised at an even pace Up Down Depress and hold down the Down button 2 The platform is lowered at an even pace Down 4 15 1 Operation in the working position This procedure describes how to ope...

Страница 58: ...The control device is used when the tail lift is in the working position and to control the Up and Down functions The control device is fitted with dead man s buttons when a button is released tail li...

Страница 59: ...raised at an even pace Up Down Depress and hold down the Activation 3 and Down 2 buttons in that order The plat form is lowered at an even pace Down 4 16 1 Operation in the working position This proc...

Страница 60: ...tail lift movement stops immediately 1 2 3 4 FUNCTIONS 1 Up 2 Tilt Unlock 3 Down 4 Lock 4 17 1 Lock unlock This procedure describes how to lock unlock the radio control device Lock Press the Lock butt...

Страница 61: ...on 3 The platform is lowered at an even pace Up Press the Up button 1 The platform is raised at an even pace Up 4 17 2 Operation in the working position This procedure describes how to operate the tai...

Страница 62: ...up at an even pace Tilt up Tilting down Depress and hold down the Tilt 2 and Down 3 buttons in that order The platform is then tilted down at an even pace Tilt down m WARNING Use of the Tilt up and Ti...

Страница 63: ...s ZEPRO s recommendations for checks lubrication and service 5 3 Daily checks 5 4 Weekly checks 5 5 Lubrication 5 6 Service 5 1 Hydraulic oil If the hydraulic oil needs to be replenished only the oil...

Страница 64: ...maintenance Lower and tilt the platform down so that it rests on the ground to reduce pressure in the hydraulic system to a minimum Cut the power supply by disconnecting the cable at the main fuse or...

Страница 65: ...isually inspect all tail lift components for cracks and deformations Contact a quali fied service engineer for troubleshooting or repair 7 Check that the open platform alarm is working as intended See...

Страница 66: ...ain switch on page 23 Contact a qualified service engineer for troubleshooting or repair 5 Check that visible cables cable glands and connectors are securely fastened and undamaged Contact a qualified...

Страница 67: ...re frequent intervals may be necessary when driving in aggressive surroundings or the lift is washed often Contact ZEPRO for advice 5 5 3 Before lubrication Before lubricating clean the lift especiall...

Страница 68: ...n valid For information about the nearest workshop visit the ZEPRO website or contact your distributor The service record must be completed and signed following service or repairs Year 1 L Service Yea...

Страница 69: ...g Below is an overview showing the location of the different markings Marking illustrations can be found under the relevant subheadings in the following pages www hiab com 55057TL 2020 03 04 6 1 6 3 6...

Страница 70: ...The tail lift must never be laden with weights higher than permitted by the marking Max permissible load only applies at a specific distance from the vehicle body load centre distance Behind this poin...

Страница 71: ...umber for approved underrun protection RUPD Type number for electromagnetic com patibility EMC 6 3 Work area The sticker is positioned clearly visible at the rear of the vehicle and describes the work...

Страница 72: ...ant control device depending on its type The stickers are available in standard versions and in reversed version Option for affixing on the opposite side of the vehicle Control device sticker for CD 3...

Страница 73: ...ntrol device sticker on tail lifts fitted with autotilt The stickers are available in standard versions and in reversed version Option for affixing on the opposite side of the vehicle Additional Auto...

Страница 74: ...he manual control device where fitted The sticker informs about the hazards area between the vehicle floor and platform where the risk of crush injuries is especially great when operating the tail lif...

Страница 75: ...n page 28 Radio control device locked Unlock radio control device See section 4 17 Operating with the radio control device CD11 on page 60 Blown fuse tripped circuit breaker Check fuses in cab and tai...

Страница 76: ...cifications 8 1 Noise declaration Average emission sound pressure level does not exceed 70 dB Noise Directive 2000 14 EC Noise measurement according to EN ISO 11200 11204 Measurement was carried out i...

Страница 77: ...recycling comply with local and national regulations and guidelines 9 2 1 Before disassembly Before disassembly drain the hydraulic oil tank hoses and cylinders The oil must be han ded in for destruc...

Страница 78: ...en lifting heavy loads Make sure that heavy parts are completely resting on the ground or secured by a lifting device before removing shafts bolts or other fasteners Risk of injury 9 2 3 Recycling Met...

Страница 79: ...tem s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Velocity lifting l...

Страница 80: ...the service items indicate any action below Service check in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carrie...

Страница 81: ...5 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Velocity...

Страница 82: ...the service items indicate any action below Service check in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carrie...

Страница 83: ...th oil change R 2 6 Filler cap Changes in connection with oil change C 2 7 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 8 Pressure Relief Valve Valve should open when t...

Страница 84: ...the service items indicate any action below Service check in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carrie...

Страница 85: ...5 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Velocity...

Страница 86: ...the service items indicate any action below Service check in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carrie...

Страница 87: ...04 C 2 5 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 6 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 7 Ve...

Страница 88: ...the service items indicate any action below Service check in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carrie...

Страница 89: ...th oil change R 2 6 Filler cap Changes in connection with oil change C 2 7 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 8 Pressure Relief Valve Valve should open when t...

Страница 90: ...the service items indicate any action below Service check in the table below confirm actions have been carried out for each service item Service item Remark Action Checks and actions have been carrie...

Страница 91: ...11 Own remarks 91...

Страница 92: ...compliance with the following EC directives Machinery Directive 2006 42 EG EMC Directive 2004 108 EG and designed in accordance with the following standard SS EN 1756 1 2021 Technical documentation in...

Страница 93: ...Equipment Safety Regulations 2016 2016 No 1091 The Electromagnetic Compatibility Regulations 2016 2012 No 3032 The Restriction of the Use of Hazardous Substances in Electrical and Electronic Equipment...

Страница 94: ...that installation was carried out according to ZEPRO s instructions installation delivery inspections have been performed Installer s signature Date Serial number manufacturing number See the type pla...

Страница 95: ......

Страница 96: ...telligent services and digital solutions for on road load handling As an industry pioneer our company commitment is to increase the efficiency of our customers operations and to shape the future of in...

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