background image

efficiencies. As BB-PEP pumps rely on the metered polymer for lubrication of internal bearing surfaces, the operating 
speed is designed to be from 10 to 90 rpm on most extrusion processes depending on process parameters.  
 

Do not allow the pump to run dry or attempt to pump poor lubricating fluids such as water or solvent.  
 

When high-viscosity fluids are used, more time is required to fill the tooth volumes. As a result, the inlet pressure must 
be increased or the gears must rotate at a slower speed to ensure complete volume filling. Proper speed and inlet 
pressure must always be maintained to prevent cavitation and to ensure proper lubrication. Slip can occur across the 
sides of the gears from the high-pressure side to the low-pressure side. The amount of slip depends on four factors: 
polymer viscosity, speed, differential pressure and pump clearances. Under reasonably stable operating conditions, slip 
is repeatable and predictable, and pump operation can be adjusted to compensate. 

 

E.  SPECIFICATIONS 

 

Pump 

Capacity 

Operating 

Speed 

Differential 

Pressure 

Body 

Pressure 

Maximum 

Temperature 

cc/rev 

RPM 

psi (BAR) 

psi (BAR) 

°F 

0.16 

0-300 

4800 (330)  4800 (330) 

600 (950*) 

0.297 

0-300 

4800 (330)  4800 (330) 

600 (950*) 

0.584 

0-300 

4800 (330)  4800 (330) 

600 (950*) 

1.168 

0-300 

4500 (310)  4500 (310) 

600 (950*) 

1.75 

0-300 

4500 (310)  4500 (310) 

600 (950*) 

2.92 

0-300 

4500 (310)  4500 (310) 

600 (950*) 

* With special fasteners and seals 

 

 

 
 

Never operate with fluids that are outside of the original design constraints, if there is any question contact Zenith 
Pumps immediately. 
 

 

CAUTION

 

 

ATTENTION

 

 

Operating conditions, such as speed, fluid viscosity, temperature, inlet pressure, discharge pressure, 
filtration, duty cycle, drive type, mounting, etc. are interrelated.  Due to these variable conditions, the specific 
application limits may be different from that of the operational limitations.  This equipment must not be 
operated without verification that operating requirements are within its capabilities. 

 

 

Содержание BB-PEP Series

Страница 1: ...110 USA Phone 1 704 289 6511 E mail CustomerCare ColfaxCorp com Internet http www zenithpumps com Document No MAN PEPB ICM ENGLISH Document Rev 1 2 WARNING These instructions should be read thoroughly by specialized personnel prior to pump installation operation maintenance assembly or disassembly ...

Страница 2: ...s Safety instructions where electrical safety is involved are identified by Safety instructions which shall be considered for reasons of safe operation of the pump and or protection of the pump itself are marked by the sign ATTENTION Contents A OVERVIEW AND DISCLAIMER 2 B INTRODUCTION 2 C DESCRIPTION OF EQUIPMENT 2 D OPERATION 2 E SPECIFICATIONS 3 F DIMENSIONAL DIAGRAM 4 G PUMP MODEL IDENTIFICATIO...

Страница 3: ...ter plate and restrict axial movement of the gears and bearings The driving gear is manufactured integral with the drive shaft and the driven gear is machined integral with its shaft The shafts are supported by B shaped bearings which fit into the center plate One B bearing fits on either side of the gears supporting both the drive shaft and the arbor on both sides The cover plates are secured to ...

Страница 4: ...asonably stable operating conditions slip is repeatable and predictable and pump operation can be adjusted to compensate E SPECIFICATIONS Pump Capacity Operating Speed Differential Pressure Body Pressure Maximum Temperature cc rev RPM psi BAR psi BAR F 0 16 0 300 4800 330 4800 330 600 950 0 297 0 300 4800 330 4800 330 600 950 0 584 0 300 4800 330 4800 330 600 950 1 168 0 300 4500 310 4500 310 600 ...

Страница 5: ...IONAL DIAGRAM PUMP CAPACITY X Y D APPROX WEIGHT CC REV IN IN IN LBS 0 16 1 61 3 11 0 125 7 9 0 3 1 61 3 11 0 250 7 6 0 6 1 61 3 11 0 375 7 5 1 2 2 40 3 90 0 750 9 7 1 8 2 40 3 90 0 750 9 4 3 0 2 40 3 90 1 000 9 1 ...

Страница 6: ... 3 11 0 125 10 5 0 3 1 61 3 11 0 250 10 2 0 6 1 61 3 11 0 375 10 1 1 2 2 4 3 90 0 750 13 0 1 8 2 4 3 90 0 750 13 3 3 0 2 4 3 90 1 000 13 7 G PUMP MODEL IDENTIFICATION This instruction manual covers the Zenith BB PEP pumps The model of each pump is identified on the pump s laser etching See below for reference ...

Страница 7: ...y used to mount the pump to its mounting block 4 Place the supplied metal O rings into the counter bores in the pump ports and attach the inlet and discharge porting flanges with lubricated screws Replace the O rings after each use Torque down the screws in a crisscross pattern taking them first to 1 4 the recommended torque value then to 1 2 to 3 4 and finally to their full recommended torque val...

Страница 8: ...ing satisfactorily when removed from service and still turns freely after burnout pressure test it and add a high temperature lubricant to prepare it for return to service To store for future use simply add rust preventative oil It is recommended that pump users institute a program of dimensional inspection of critical parts in order to keep maintenance and operating costs at a minimum By noting t...

Страница 9: ...ow be removed from the gear plate 7 Remove B bearings from drive shaft and arbor 8 The driving and driven gears are assemblies precisely fitted at the factory using an interference fit to the shaft and arbor Do not attempt to remove the gears from the shaft and arbor Minor errors in re establishing the fit position or perpendicularity may result in rapid pump failure 9 Reorient the front plate in ...

Страница 10: ...blocking on the finer abrasive Deep score marks or metal transfer cannot be removed by blocking and the surfaces must be ground When surfaces are ground care must be taken to maintain the perpendicularly of the precision ground holes with the inner plate surface Gear plates and B bearings should never be ground to do so would reduce the axial gear clearance to the point where interference might oc...

Страница 11: ... 1 ASSEMBLY GEAR SHAFT 1 2 ASSEMBLY GEAR ARBOR 1 3 B BEARING 2 4 LIP SEAL HOUSING 1 5 KEY ROUND 1 6 PLATE REAR 1 7 PLATE GEAR 1 8 PLATE FRONT 1 9 SEAL RHEO RH 1 10 C RING 2 11 LIP SEAL 1 12 SHCS 1 4 20 X 750 ALLOY 3 13 SHCS 3 8 16 X 4 00 ALLOY 4 ...

Страница 12: ... 4 Install the seal assembly so that the Rheo seal or packing housing passes through the front cover plate and the seal flange contacts the front plate 5 Lubricate the seal housing bolt threads and under the bolt heads with high temperature thread lubricant Insert the seal or packing housing bolts and tighten the four binder screws in four stages in a crossing pattern until full bolting torque is ...

Страница 13: ...en the drive shaft is rotated 15 Tighten the four binder screws in four stages in a crossing pattern until full bolting torque is reached See table below for proper bolt torque loading 16 Pour oil into the inlet port to lubricate the internal components and then rotate the pump to check for free rotation If there is a problem release the binder screws and check the internal components for damage D...

Страница 14: ...13 O BOLT TORQUE ...

Страница 15: ...14 P TROUBLESHOOTING ...

Страница 16: ...15 Zenith Pumps 1710 Airport Road Monroe NC 28110 USA Tel 704 289 6511 zenithpumps com 2014 Zenith Pumps All rights reserved ...

Отзывы: