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ZEKS Eclipse™ Heatless Desiccant Dryers are designed 
to adsorb moisture from compressed air. The dryers are 
constructed with two towers, each containing desiccant-
beads, that alternate between online (drying) and offl ine 
(regenerating) modes, yielding a continuous stream of dry 
air at the dryer’s outlet.

During normal operation, wet air passes through the online 
tower and water vapor from the air is adsorbed (collected) 
on the desiccant beads. While air is being adsorbed in the 
online tower, the moisture on the desiccant in the offl ine 
tower is removed by a process called desorption (regen-
eration). After an initial rapid depressurization, a portion 

of dried air from the online tower passes over the desic-
cant bed and carries the moisture off the bed and out the 
dryer’s exhaust.

The continuous, alternating process of adsorption and de-
sorption is controlled using a timer that switches the tow-
ers in a specifi c timed sequence. Very dry compressed air 
dew points are achieved through the continuous switching 
and operation of this dryer. ZEKS offers dryers to provide 
either -40°F, -80°F or -100°F pressure dew point outlet air.

1.0 INTRODUCTION

ZEKS Eclipse ZPA 90-5000 Desiccant Dryers

www.zeks.com

2

2.0 ABBREVIATED WARRANTY

ZEKS Eclipse™ heatless desiccant dryer products are 
warranted to be free from defects in material and work-
manship for a period of 12 months from the original date 
of shipment from the factory. To allow the warranty to be in 
effect for 12 months from the date of equipment start-up, 
the Warranty Registration Card must be completed and 
returned to ZEKS. Alternately, the Warranty Registration 
Card may be completed online at www.zeks.com. The 
total warranty period cannot exceed 18 months from the 
original date of shipment from the factory.

Equipment must be installed and operated in accordance 
with ZEKS’ recommendations.  ZEKS liability is limited to 
repair of, refund of purchase price paid for, or replace-
ment in kind at ZEKS’ sole option, during the warranty 
time period stated above. IN NO EVENT SHALL ZEKS 
BE LIABLE OR RESPONSIBLE FOR INCIDENTAL OR 
CONSEQUENTIAL DAMAGES, even if the possibility of 
such incidental or consequential damages has been made 
known to ZEKS Compressed Air Solutions. In addition, the 
usual maintenance and replacement type products are not 
covered by this warranty.  See SECTION 9.

The warranties expressed above are in lieu of and exclu-
sive of all other warranties. There are no other warranties, 
expressed or implied, except as stated herein. There are 
no implied warranties of merchantability or fi tness for a 
particular purpose, which are specifi cally disclaimed.

Valves – After the Basic Warranty noted above expires, 
the diaphragm valves on the ZPA heatless dryers are war-
ranted (parts only) for a total of 5 years from the date the 
dryer is shipped from the ZEKS factory. The following ap-
plies to this warranty:

A. Check valves are excluded

B. Not applicable to dryers provided for -80°F and 

-100°F dewpoint applications

C. Valves must be rebuilt every two years. Refer to 

SECTION 9 of this manual

D. Control line air fi lter element must be replaced 

once per year.

Содержание Eclipse 1000ZPA

Страница 1: ...zeks com Form ZEKS ZPA NEMA 1 V0813 ZPA Heatless Purge Desiccant Compressed Air Dryer 90 5000 scfm NOTICE Those operating the machine or performing maintenance should read and understand the decals p...

Страница 2: ...INSPECTION 3 5 SAFETY AND OPERATION PRECAUTIONS 4 6 PRINCIPLES OF OPERATION 5 7 ALARMS AND INDICATORS 7 8 INSTALLATION INITIAL START UP 8 9 SCHEDULED MAINTENANCE 10 10 TROUBLESHOOTING 13 11 PURGE CHAR...

Страница 3: ...for 12 months from the date of equipment start up the Warranty Registration Card must be completed and returned to ZEKS Alternately the Warranty Registration Card may be completed online at www zeks...

Страница 4: ...ted please note it on your delivery receipt especially if the dryer will not be uncrated immediately Obtaining the delivery per son s signed agreement to noted damages will facilitate submission of in...

Страница 5: ...ng Descriptions 5 0 SAFETY AND OPERATION PRECAUTIONS ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 4 NOTICE The user of any air dryer manufactured by ZEKS Com pressed Air Solutions is hereby...

Страница 6: ...rating tower the appropriate Purge Valve will be opened and the tower will be depressurized Through rapid de pressurization a significant portion of the previously ad sorbed water vapor is stripped of...

Страница 7: ...performed by the Solid State Timer SST and on NEMA 4 dryers by ZEKS DPC Controller Regardless of controller the tim ing of ZEKS 40 F 80 F and 100 F dryers is as follows 6 7 1 TIMING CYCLE FOR 40 F DEW...

Страница 8: ...ms 7 3 HIGH HUMIDITY ALARM Optional The purpose of the High Humidity Alarm is to provide the operator an indication if the equipment fails to supply air at its designed dew point This is accomplished...

Страница 9: ...bble tested at line pressure to ensure no joints have been damaged in transit and during site placement All installed piping must be self supported 8 4 FILTRATION It is important that a prefilter and...

Страница 10: ...ating sequence For units equipped with NEMA 4 DPC Package after initialization the On button must be pressed Following depressurization of the left tower adjust purge valve as described in Section 6 4...

Страница 11: ...tative Replace Check Valves Preventative 9 2 PREFILTERS AND AFTERFILTERS PREFILTERS The cartridges of the prefilter must be changed as often as required to prevent contamination of the regenerative d...

Страница 12: ...ollowing procedure The standard units are furnished with fill and drain ports on each desiccant tower Remove the caps on both ports To assist in getting the desiccant to flow from the tower insert a s...

Страница 13: ...8 500 27 00 12 75 34 75 638 479 160 600 17 50 7 75 29 00 748 561 187 800 34 00 13 50 41 00 900 675 225 1000 23 00 7 50 31 50 1100 825 275 1200 10 00 2 00 23 75 1270 953 318 1500 12 00 2 75 23 25 1600...

Страница 14: ...ttings Check purge piping for obstruction Clean purge piping and muffler Check pressure source and system for leakage Check flow rate and cause for increased demand Correct flow rate condition Check a...

Страница 15: ...0 35 0 10 20 30 40 50 60 70 Purge Air Flow SCFM Purge Meter Setting psig Purge Orifice 3 16 160ZPA Setting 50 psig 26 SCFM 0 5 10 15 20 25 30 35 40 45 0 10 20 30 40 50 60 70 Purge Air Flow SCFM Purge...

Страница 16: ...90 100 110 120 130 0 10 20 30 40 50 60 70 Purge Air Flow SCFM Purge Meter Setting psig Purge Orifice 3 8 600ZPA Setting 41 psig 93 SCFM 0 20 40 60 80 100 120 140 160 180 0 10 20 30 40 50 60 70 Purge...

Страница 17: ...350 400 450 500 0 10 20 30 40 50 60 70 Purge Air Flow SCFM Purge Meter Setting psig Purge Orifice 3 4 2100ZPA Setting 40 psig 340 SCFM 0 50 100 150 200 250 300 350 400 450 500 0 10 20 30 40 50 60 70...

Страница 18: ...0 5000 Desiccant Dryers www zeks com 17 11 0 PURGE CHARTS 0 100 200 300 400 500 600 700 800 900 1000 0 10 20 30 40 50 60 70 Purge Air Flow SCFM Purge Meter Setting psig Purge Orifice 1 5000ZPA Setting...

Страница 19: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 18 12 0 GENERAL ARRANGEMENT...

Страница 20: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 19 12 0 GENERAL ARRANGEMENT...

Страница 21: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 20 12 0 GENERAL ARRANGEMENT...

Страница 22: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 21 13 0 WIRING DIAGRAM...

Страница 23: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 22 13 0 WIRING DIAGRAM...

Страница 24: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 23 14 0 FLOW DIAGRAM...

Страница 25: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 24 14 0 FLOW DIAGRAM...

Страница 26: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 25 15 0 FILTER FLOW...

Страница 27: ...50 5 75 26 75 6 50 2 00 1 50 3 00 ZTF 1000 9 00 27 50 7 00 2 50 1 50 3 00 ZTF 1250 9 00 32 50 7 00 2 50 1 50 3 00 ZTF 1600 9 00 38 50 7 00 2 50 1 50 3 00 ADD ELEMENT GRADE H G FILTER MODEL DIMENSIONS...

Страница 28: ...572 680572 680572 630730 630730 250 680454 705188 705188 630725 630725 630575 630575 632791 632791 AD0515 AD0515 AD0515 AD0515 630622 630803 705180 705180 680429 680572 680572 680572 630730 630730 300...

Страница 29: ...630572 632794 632794 AD0515 AD0515 683983 683983 630622 630803 725139 725139 680712 631324 631324 631324 680896 680896 1500 680455 705192 705192 630406 630406 633701 633701 632794 632794 683983 683983...

Страница 30: ...631324 631324 AD1415 AD1415 4000 680455 705193 705193 632170 632170 632172 632172 633364 633364 AD0515 AD0515 633943 633943 630622 633667 630803 725151 725151 680466 631324 631324 631324 AD1415 AD141...

Страница 31: ...ZEKS Eclipse ZPA 90 5000 Desiccant Dryers www zeks com 30 18 0 REPLACEMENT PARTS LIST 510518A 12 633856 633856 633856 632823 632823 632823...

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