Zehnder Rittling H4C Скачать руководство пользователя страница 31

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valve. The valve, in turn, modulates 
water flow through the coil to main 
the desired temperature. 

Maintenance instructions

Coil

Coils may be cleaned by removing 
the surrounding enclosure. Brush 
the entire finned surface with a soft 
bristled brush, brushing parallel to 
the fins, taking care not to damage 
the fins. Brushing should be followed 
by cleaning with a vacuum cleaner. If 
fins are damaged during the cleaning 
process, a 12 fins per inch fin comb 
can be used to straighten the fins.

For a deeper cleaning, spray the 
finned surface with a neutral cleaning 
solution and rinse thoroughly. 
Zehnder Rittling recommends using 
neutral pH cleaners. Avoid the use 
of strong acids and strong base 
cleaners. Thus, cleaners with pH 
range from 5 to 11 are suitable for coil 
cleaning. This range includes such 
over-the-counter cleaners as Simple 
Green

® 

All Purpose Cleaner, or HVAC 

coil cleaners like Nu-Calgon Evap 
Pow'r

®. 

Strong acidic cleaners (pH of 

5 or less) that contain hydrochloric, 
sulfuric, nitric or acetic acid are 
not recommended for use on 
copper-tube, aluminum fin coils. 
Presence of these acids will result 
in rapid corrosion of the metals. 
Strong alkali (base) cleaners (pH 
of 11 or more) containing sodium, 
potassium or ammonium hydroxide 
are not recommended as they will 
aggressively corrode aluminum 
tubes and fins. Strong ammonium 
hydroxide cleaners will also cause 
stress corrosion cracking of copper 
tubes. Zehnder Rittling recommends 
completely rinsing all cleaners from 
the coil, including cleaners identified 
as no-rinse cleaners. Residual 
cleaners may decompose over time 
producing low molecular weight, 
organic acids that lead to formicary 
corrosion.

Failure to maintain a clean 
coil surface will result in 
reduced airflow and reduced 
performance. Clean the coil at 
every inspection. Units provided 
with the proper type of air 
filters or lint screens, replaced 
regularly, will require less 
frequent coil cleaning. 

Coil removal

 

n

Shut off water to and from unit. 
Disconnect lines to and from 
coil.

 

n

Remove coil end cover.

 

n

Remove the (2) sheet metal 
screws fastening condensate 
pan to unit.

 

n

Remove the (4) sheet metal 
screws fastening coil to unit 
and remove coil.

 

n

Install new coil in reverse.

Lint screens

These types of filters should be 
cleaned on a regular basis. The 
time interval between cleaning is 
dependent upon the environment 
in which the unit is operating and 
should be established based 
on regular inspection of the lint 
screen. Record the time interval 
in the maintenance log for future 
reference.

Remove unit front panel for 
access. Clean screen with soft 
brush or vacuum.  

Drain

The drain pan and drain (where 
applicable) should be checked 
during initial start-up and at 
the beginning of each cooling 
season to ensure that the pan, 
drain, trap and line are all clear. 
If clogged, steps should be 
taken to clear the debris to allow 
proper flow of condensate. 

General

Each unit on a project will 
have its own unique operating 
environment and conditions 
which dictate a maintenance 
schedule for that unit that 
may be different from other 
equipment on the project. A 
formal regular maintenance 
schedule and an individual 
unit log should be established 
and maintained. Following this 
schedule will help maximize the 
performance and service life of 
each unit on the project.

The safety considerations listed 
in the front of this manual should 
be followed during any service 
and maintenance operations.

Operating instructions

The water control units control 
room temperature by means of a 
field-supplied water flow control 
valve that modulates the flow 
of hot or chilled water through 
the unit coil. Primary air from 
the central station air handling 
apparatus flows through high 
pressure, high velocity ductwork 
to the water control induction 
unit. The conditioned primary air 
flows through the unit plenum 
and then passes through a 
balancing damper into induction 
nozzles. As the primary air 
leaves the nozzles, it induces 
secondary (room) air through 
the unit coil. Depending on the 
temperature of the water flowing 
through the coil, the secondary 
air is cooled or heated. Unit 
capacity is controlled either 
manually or by a field-supplied 
room thermostat modulating 
a field-supplied water control 

Normal operation 
and periodic 
maintenance

Содержание H4C

Страница 1: ...i Cooling Fresh Air Clean Air Heating Induction Unit Installation Operation and Maintenance ...

Страница 2: ...Chilled hot water connections 25 Ductwork connections 26 Start up 26 Air system balancing 27 Cooling heating system 27 Water system balancing 28 Water treatment 28 Normal operation maintenance 29 Replacement parts 30 Troubleshooting 30 Equipment start up checklist 31 IMPORTANT Submittal documentation specific to each project supersedes the general guidelines contained within this manual ...

Страница 3: ...dow applications to counteract downdrafts during the heating season Horizontal units are the best choice where the use of full length draperies is desirable and heating requirements are not too severe Ceiling models Wall models Model H4C Horizontal ceiling 4 pipe system Model V4L Vertical wall low profile 4 pipe system Model HC Horizontal ceiling 2 pipe system Model VL Vertical wall with low profi...

Страница 4: ...ecovery stack high capacity coil 2 pipe system Model VW Vertical wall 2 pipe system Model VH Vertical wall with heat recovery stack 2 pipe system Model V4H Vertical wall with heat recovery stack 4 pipe system Model V4W Vertical wall 4 pipe system 2 ...

Страница 5: ... 1 63 5385 0 87 3743 2 74 4238 1 62 4656 1 07 90 1942 6515 3 72 5563 3 14 5966 1 82 4684 2 88 5060 1 83 5557 1 09 3855 3 08 4364 1 82 4794 1 20 5279 0 69 95 2055 5751 3 50 6168 2 03 4825 3 21 5213 2 04 5725 1 21 3963 3 43 4486 2 03 4929 1 34 5427 0 77 100 2160 5936 3 87 6367 2 25 4963 3 56 5362 2 26 5888 1 34 4069 3 80 4606 2 25 5060 1 48 5572 0 86 105 2265 6561 2 48 5098 3 92 5508 2 50 6048 1 48 ...

Страница 6: ...4892 0 68 3503 1 75 3970 1 07 4289 0 68 3328 1 15 60 1296 6004 3 24 5179 2 85 5489 1 65 4048 3 57 4469 2 11 4812 1 39 5162 0 81 3674 2 09 4164 1 28 4499 0 81 3479 1 36 3939 0 81 65 1405 5470 3 34 5797 1 94 4695 2 48 5056 1 63 5423 0 95 3839 2 45 4352 1 50 4702 0 95 3625 1 60 4104 0 95 70 1512 6098 2 25 4915 2 87 5293 1 90 5677 1 10 3999 2 84 4533 1 74 4897 1 11 3765 1 86 4263 1 10 4683 0 72 75 162...

Страница 7: ...7 1 65 5343 3 57 5899 2 11 6353 1 39 6813 0 81 4729 2 09 5360 1 28 5791 0 81 4363 1 36 4939 0 81 65 1405 8981 3 80 7400 3 34 7844 1 94 6197 2 48 6674 1 63 7158 0 95 4941 2 45 5601 1 50 6051 0 95 4546 1 60 5146 0 95 70 1512 7784 3 88 8251 2 25 6487 2 87 6987 1 90 7493 1 10 5147 2 84 5834 1 74 6303 1 11 4722 1 86 5345 1 10 5873 0 72 75 1620 8648 2 58 6769 3 30 7290 2 18 7819 1 26 5346 3 26 6059 2 00...

Страница 8: ...55 1 75 3916 1 07 4231 0 68 3038 1 15 60 1296 7230 3 24 5861 2 85 6212 1 65 4300 3 57 4746 2 11 5111 1 39 5482 0 81 3625 2 09 4108 1 28 4439 0 81 3177 1 36 3596 0 81 65 1405 7812 3 80 6190 3 34 6562 1 94 4986 2 48 5370 1 63 5760 0 95 3788 2 84 4293 1 50 4591 0 95 3309 1 60 3746 0 95 70 1512 6511 3 88 6901 2 25 5219 2 87 5621 1 90 6030 1 10 3945 2 84 4471 1 74 4831 1 11 3438 1 86 3899 1 10 75 1620 ...

Страница 9: ...2687 1 15 60 1296 5926 3 24 4883 2 85 5176 1 65 3643 3 57 4022 2 11 4335 1 39 4646 0 81 3152 2 09 3573 1 28 3861 0 81 2809 1 36 3181 0 81 65 1405 6396 3 80 5158 3 34 5467 1 94 4226 2 48 4559 1 63 4881 0 95 3294 2 45 3734 1 50 4034 0 95 2927 1 60 3314 0 95 70 1512 5425 3 88 5750 2 25 4424 2 87 4769 1 90 5109 1 10 3431 2 84 3889 1 74 4202 1 11 3040 1 86 3442 1 10 3782 0 72 75 1620 6028 2 58 4615 3 3...

Страница 10: ... 68 2995 1 15 60 1296 5403 3 24 4661 2 85 4940 1 65 3643 3 57 4022 2 11 4331 1 39 4645 0 81 3307 2 09 3748 1 28 4049 0 81 3131 1 36 3545 0 81 65 1405 5832 3 80 4923 3 34 5217 1 94 4225 2 48 4550 1 63 4881 0 95 3455 2 45 3917 1 50 4231 0 95 3263 1 60 3693 0 95 70 1512 5178 3 88 5488 2 25 4423 2 87 4763 1 90 5109 1 10 3599 2 84 4079 1 74 4407 1 11 3389 1 86 3836 1 10 4215 0 72 75 1620 5753 2 58 4615...

Страница 11: ...1 07 4808 0 68 3574 1 15 60 1296 7691 3 24 6370 2 85 6752 1 65 4777 3 57 5273 2 11 5679 1 39 6091 0 81 4119 2 09 4668 1 28 5044 0 81 3737 1 36 4230 0 81 65 1405 8301 3 80 6728 3 34 7131 1 94 5540 2 48 5966 1 63 6399 0 95 4304 2 45 4878 1 50 5271 0 95 3893 1 60 4407 0 95 70 1512 7077 3 88 7501 2 25 5799 2 87 6246 1 90 6699 1 10 4483 2 84 5081 1 74 5490 1 11 4044 1 86 4578 1 10 75 1620 7862 2 58 605...

Страница 12: ...85 5626 1 65 4048 3 57 4469 2 11 4812 1 39 5162 0 81 3582 2 09 4060 1 28 4387 0 81 3305 1 36 3742 0 81 65 1405 6804 3 80 5606 3 34 5942 1 94 4695 2 48 5056 1 63 5423 0 95 3743 2 45 4243 1 50 4584 0 95 3444 1 60 3898 0 95 70 1512 5897 3 88 6250 2 25 4915 2 87 5293 1 90 5677 1 10 3899 2 84 4419 1 74 4775 1 11 3577 1 86 4049 1 10 4449 0 72 75 1620 6552 2 58 5128 3 30 5523 2 18 5924 1 26 4050 3 26 459...

Страница 13: ...0 68 3328 1 15 60 1296 6004 3 24 5179 2 85 5489 1 65 4048 3 57 4469 2 11 4812 1 39 5162 0 81 3674 2 09 4164 1 28 4499 0 81 3479 1 36 3939 0 81 65 1405 5470 3 34 5797 1 94 4695 2 48 5056 1 63 5423 0 95 3839 2 45 4352 1 50 4702 0 95 3625 1 60 4104 0 95 70 1512 6098 2 25 4915 2 87 5293 1 90 5677 1 10 3999 2 84 4533 1 74 4897 1 11 3765 1 86 4263 1 10 4683 0 72 75 1620 6392 2 58 5128 3 30 5523 2 18 592...

Страница 14: ...connection Four inch minimum distance from wall required to obtain rated capacity 8 1 2 minimum for screen removal Shipping weight includes packaging Description The H4C is shipped from the factory with the following Acoustically designed plenum and nozzles as specified Two 6 tube coils with copper tubes and aluminum fins Condensate pan as specified Two Z brackets for mounting unit to a rigid flat...

Страница 15: ...il connection Four inch minimum distance from wall required to obtain rate capacity 8 1 2 minimum for screen removal Shipping weight includes packaging Description The HC is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 6 tube coil with copper tubes and aluminum fins Condensate pan as specified Two Z brackets for mounting unit to a rigid flat...

Страница 16: ...ing weight includes packaging Description The V2H is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 12 tube coil with copper tubes and aluminum fins Condensate pan as specified Coil connections as specified Recovery stack and drain pan assembled and ready for wall mounting Hardware kit includes 2 Leveling screws 2 Leveling screw clips 4 Lint s...

Страница 17: ...nections to be determined Inner coil is always for cooling and determines whether it is RH or LH connections Heating coil connections are opposite of cooling connections Description The V4H shipped from the factory with the following Acoustically designed plenum and nozzles as specified Two 6 tube coil with copper tubes and aluminum fins Condensate pan as specified Coil connections as specified Re...

Страница 18: ...tation of coil connections to be determined Inner coil is always for cooling and determines whether it is RH or LH connections Heating coil connections are opposite of cooling connections Description The V4L is shipped from the factory with the following Acoustically designed plenum and nozzles as specified Two 6 tube coils with copper tubes and aluminum fins Condensate pan as specified Coil conne...

Страница 19: ...Orientation of coil conenctions to be determined Inner coil is always for cooling and determines whether it is RH or LH connections Heating coil connections are opposite of cooling connections Description The V4W is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 6 tube coil with copper tubes and aluminum fins Condensate pan as specified Coil c...

Страница 20: ...cludes packaging Description The VH is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 6 tube coil with copper tubes and aluminum fins Condensate pan as specified Coil connections as specified Recovery stack and drain pan assembled and ready for wall mounting Hardware kit includes 2 Leveling screws 2 Leveling screw clips 4 Lint screen clips 2 C...

Страница 21: ...connection mounted same side as coil connection Shipping weight includes packaging Description The VL is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 6 tube coil with copper tubes and aluminum fins Condensate pan as specified Coil connections as specified Hardware kit includes 2 Leveling screws 2 Leveling screw clips 4 Lint screen clips 2 Co...

Страница 22: ...nnection Shipping weight includes packaging Description The VW is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 6 tube coil with copper tubes and aluminum fins Condensate pan as specified Coil connections as specified Drain pan assembled and ready for wall mounting Hardware kit includes 2 Leveling screws 2 Leveling screw clips 4 Lint screen c...

Страница 23: ...accepted without written authorization from Zehnder Rittling A unit that has received a written Return Goods Authorization will be inspected by Zehnder Rittling upon receipt Any damage missing parts reworking or repackaging resulting from prior installation will constitute just cause for Zehnder Rittling to issue partial credit Several components are shipped loose for field installation and to off...

Страница 24: ...n working on any mechanical equipment Gloves should always be worn for protection against heat sharp edges and all other possible hazards Safety glasses should always be worn especially when drilling cutting or working with chemicals Never pressurize equipment beyond specified pressures as shown on unit rating plate Always pressure test with an inert fluid such as water or dry nitrogen to avoid po...

Страница 25: ...s rooftops etc Corrosive conditions and high temperature or humidity can significantly reduce system performance reliability and overall service life After determining the condition of the cardboard container exterior carefully remove each unit from the container and inspect for hidden damage At this time check that all shipped loose items such as lint screens wall mounting strips air transition f...

Страница 26: ...bricated with heavy gauge materials and may present a robust appearance great care must be taken to assure that no undue force is applied to the coil piping drain connection or other delicate components during handling Wherever possible all units should be maintained in an upright position and handled by the chassis plenum sections or as close as possible to the mounting points Although Zehnder Ri...

Страница 27: ...n pan drip pan or alternatively is eliminated through the use of insulation After the connections are completed the system should be tested for leaks Since some components are not designed to hold pressure with a gas hydronic systems should be tested with water Test pressure must not exceed 250 psig Pressure testing should be completed prior to sheet rocking finished floors painting caulking etc A...

Страница 28: ...ed on all air handling equipment to minimize vibration transmissions Insulation and ductwork should be installed to allow servicing of equipment including motors blowers filters etc Zehnder Rittling assumes no responsibility for undesirable system operation due to improper design equipment or component selection and or installation of base unit ductwork grilles and other related components Before ...

Страница 29: ...each unit To adjust the damper push or pull the handle located at position 4 Replace the plug to seal the primary air commissioning sampling tube on completion After proper system operation is established the actual unit air delivery for each unit should be measured and recorded for future reference the piping mains to prevent this material from entering the units during normal operation During sy...

Страница 30: ... bleed air from the pipe system during the commissioning state A flat head screw driver can be used to loosen the vent screw After the proper system operation is established the appropriate operating conditions such as water temperatures flow rates and pressure drops should be recorded for future reference Before and during water system balancing conditions may exist due to incorrect system pressu...

Страница 31: ...er Remove the 2 sheet metal screws fastening condensate pan to unit Remove the 4 sheet metal screws fastening coil to unit and remove coil Install new coil in reverse Lint screens These types of filters should be cleaned on a regular basis The time interval between cleaning is dependent upon the environment in which the unit is operating and should be established based on regular inspection of the...

Страница 32: ... conditions Check primary airflow nozzle pressure primary air tempera ture and secondary water temperature Correct to design conditions Replacement parts Foreign object in unit Vacuum unit to remove debris dropped through discharge grille Controls Refer to control manufacturer s instructions for maintenance of field supplied room thermostat and water control valve Normal operation and periodic mai...

Страница 33: ... dirt and foreign matter Cooling heating connections n n Connect field piping to unit n n Pressure test all piping for leaks n n Install drain lines and traps as required n n Insulate all piping as required Ductwork connections n n Install ductwork fittings and grilles as required n n Flexible duct connections at unit n n Proper supply and return grille type and size n n Control outside air for fr...

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Страница 36: ...ling 100 Rittling Boulevard Buffalo NY USA 14220 T 844 934 6337 844 ZEHNDER F 716 827 6523 sales zehnder rittling com www zehnder rittling com Zehnder Rittling October 2014 English subject to change without notice ...

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