Zehnder Rittling H4C Скачать руководство пользователя страница 27

Chilled/hot water connections

25

Chilled/hot water 
connections

Submittals and product literature 
detailing unit operation, controls 
and connections should be 
thoroughly reviewed before 
beginning the connection of the 
various cooling and/or heating 
mediums to the unit.

Position all isolation, control and 
balancing valves according to 
the design drawings.

 

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Install all valves and make 
all connections per industry 
approved plumbing practices 
and local codes.

 

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For 4-pipe coils, ensure that 
the chilled water connection 
is made to the chilled water 
circuit and the hot water 
connections be made to the 
hot water circuit.

 

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It is recommended that the 
unit be connected with readily 
removable pipe lengths and 
unions of flexible hoses to 
permit disconnection and 
removal of the unit should this 
be required.

In preparing to make the 
secondary water (SCHW) piping 
connections to the coil, ensure 
that the piping is aligned with the 
coil connections. If threaded NPT 
coil connections are provided, 
use the correct tools to grip the 
flare nut and union and apply 
only sufficient force to make the 
joint.

 

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Take care during this jointing 
process to ensure that the coil-
piping alignment is maintained.

 

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Do not apply excessive force 
in tightening water connection 
fittings. The use of excessive 
force could result in fracturing 
of the water pipes or their 
solder connections.

Connect the condensate drain 
from the unit drip tray outlet to the 
condensate drainage system (if 
required).

 

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Should the system design not 
require condensate drainage, leave 
the sealing cap of the condensate 
outlet in place.

The inlet supply connection is 
the lowest coil stub-out with the 
highest coil stub-out being the outlet 
return connection (see dimensional 
drawings). In the case of field 
installed valve packages and piping, 
the chilled water valve package 
should be installed in such a way 
that any dripping condensate is 
captured in the drain pan/drip pan or 
alternatively, is eliminated through 
the use of insulation.

After the connections are completed, 
the system should be tested for 
leaks. Since some components are 
not designed to hold pressure with 
a gas, hydronic systems should be 
tested with water. Test pressure must 
not exceed 250 psig. Pressure testing 
should be completed prior to sheet 
rocking, finished floors, painting, 
caulking, etc. 

All water coils must be protected 
from freezing after initial filling with 
water. Even if the system is drained, 
unit coils may still hold enough water 
to cause damage when exposed to 
temperatures below freezing.

In the event that leaking or defective 
components are discovered, the 
Zehnder Rittling sales representative 
must be notified before any repairs 
are attempted. All leaks should be 
repaired before proceeding with the 
installation.

After system integrity has been 
established, the piping should 
be insulated in accordance with 
the project specifications. This is 
the responsibility of the installing 
or the insulation contractor. 
Zehnder Rittling will not accept 
any charges associated with 
re-insulating piping if the 
installing contractor failed to 
establish system integrity prior to 
insulating. All chilled water piping 
and valves must be insulated to 
prevent damage from sweating. 

The condensate drain (where 
applicable) should always be 
connected and piped to an 
acceptable disposal point. For 
proper condensate flow, the 
drain piping should be sloped 
away from the unit at least 1/8 
inch per foot. A P-trap may be 
required by local codes and it 
is strongly recommended for 
odor containment. Condensate 
drain lines should be at least 
the same diameter as the drain 
connection. Properly sized traps 
should be used to allow proper 
removal of the condensate from 
the drain pan. The bottom of 
the trap should be at least (1” + 
cabinet static pressure) below 
the drain pan connection. The 
top of the trap should be at least 
1” below the drain connection 
when cabinet is under positive 
pressure and ½ the distance of 
the bottom of the trap from the 
drain connection when cabinet is 
under negative pressure. 

Содержание H4C

Страница 1: ...i Cooling Fresh Air Clean Air Heating Induction Unit Installation Operation and Maintenance ...

Страница 2: ...Chilled hot water connections 25 Ductwork connections 26 Start up 26 Air system balancing 27 Cooling heating system 27 Water system balancing 28 Water treatment 28 Normal operation maintenance 29 Replacement parts 30 Troubleshooting 30 Equipment start up checklist 31 IMPORTANT Submittal documentation specific to each project supersedes the general guidelines contained within this manual ...

Страница 3: ...dow applications to counteract downdrafts during the heating season Horizontal units are the best choice where the use of full length draperies is desirable and heating requirements are not too severe Ceiling models Wall models Model H4C Horizontal ceiling 4 pipe system Model V4L Vertical wall low profile 4 pipe system Model HC Horizontal ceiling 2 pipe system Model VL Vertical wall with low profi...

Страница 4: ...ecovery stack high capacity coil 2 pipe system Model VW Vertical wall 2 pipe system Model VH Vertical wall with heat recovery stack 2 pipe system Model V4H Vertical wall with heat recovery stack 4 pipe system Model V4W Vertical wall 4 pipe system 2 ...

Страница 5: ... 1 63 5385 0 87 3743 2 74 4238 1 62 4656 1 07 90 1942 6515 3 72 5563 3 14 5966 1 82 4684 2 88 5060 1 83 5557 1 09 3855 3 08 4364 1 82 4794 1 20 5279 0 69 95 2055 5751 3 50 6168 2 03 4825 3 21 5213 2 04 5725 1 21 3963 3 43 4486 2 03 4929 1 34 5427 0 77 100 2160 5936 3 87 6367 2 25 4963 3 56 5362 2 26 5888 1 34 4069 3 80 4606 2 25 5060 1 48 5572 0 86 105 2265 6561 2 48 5098 3 92 5508 2 50 6048 1 48 ...

Страница 6: ...4892 0 68 3503 1 75 3970 1 07 4289 0 68 3328 1 15 60 1296 6004 3 24 5179 2 85 5489 1 65 4048 3 57 4469 2 11 4812 1 39 5162 0 81 3674 2 09 4164 1 28 4499 0 81 3479 1 36 3939 0 81 65 1405 5470 3 34 5797 1 94 4695 2 48 5056 1 63 5423 0 95 3839 2 45 4352 1 50 4702 0 95 3625 1 60 4104 0 95 70 1512 6098 2 25 4915 2 87 5293 1 90 5677 1 10 3999 2 84 4533 1 74 4897 1 11 3765 1 86 4263 1 10 4683 0 72 75 162...

Страница 7: ...7 1 65 5343 3 57 5899 2 11 6353 1 39 6813 0 81 4729 2 09 5360 1 28 5791 0 81 4363 1 36 4939 0 81 65 1405 8981 3 80 7400 3 34 7844 1 94 6197 2 48 6674 1 63 7158 0 95 4941 2 45 5601 1 50 6051 0 95 4546 1 60 5146 0 95 70 1512 7784 3 88 8251 2 25 6487 2 87 6987 1 90 7493 1 10 5147 2 84 5834 1 74 6303 1 11 4722 1 86 5345 1 10 5873 0 72 75 1620 8648 2 58 6769 3 30 7290 2 18 7819 1 26 5346 3 26 6059 2 00...

Страница 8: ...55 1 75 3916 1 07 4231 0 68 3038 1 15 60 1296 7230 3 24 5861 2 85 6212 1 65 4300 3 57 4746 2 11 5111 1 39 5482 0 81 3625 2 09 4108 1 28 4439 0 81 3177 1 36 3596 0 81 65 1405 7812 3 80 6190 3 34 6562 1 94 4986 2 48 5370 1 63 5760 0 95 3788 2 84 4293 1 50 4591 0 95 3309 1 60 3746 0 95 70 1512 6511 3 88 6901 2 25 5219 2 87 5621 1 90 6030 1 10 3945 2 84 4471 1 74 4831 1 11 3438 1 86 3899 1 10 75 1620 ...

Страница 9: ...2687 1 15 60 1296 5926 3 24 4883 2 85 5176 1 65 3643 3 57 4022 2 11 4335 1 39 4646 0 81 3152 2 09 3573 1 28 3861 0 81 2809 1 36 3181 0 81 65 1405 6396 3 80 5158 3 34 5467 1 94 4226 2 48 4559 1 63 4881 0 95 3294 2 45 3734 1 50 4034 0 95 2927 1 60 3314 0 95 70 1512 5425 3 88 5750 2 25 4424 2 87 4769 1 90 5109 1 10 3431 2 84 3889 1 74 4202 1 11 3040 1 86 3442 1 10 3782 0 72 75 1620 6028 2 58 4615 3 3...

Страница 10: ... 68 2995 1 15 60 1296 5403 3 24 4661 2 85 4940 1 65 3643 3 57 4022 2 11 4331 1 39 4645 0 81 3307 2 09 3748 1 28 4049 0 81 3131 1 36 3545 0 81 65 1405 5832 3 80 4923 3 34 5217 1 94 4225 2 48 4550 1 63 4881 0 95 3455 2 45 3917 1 50 4231 0 95 3263 1 60 3693 0 95 70 1512 5178 3 88 5488 2 25 4423 2 87 4763 1 90 5109 1 10 3599 2 84 4079 1 74 4407 1 11 3389 1 86 3836 1 10 4215 0 72 75 1620 5753 2 58 4615...

Страница 11: ...1 07 4808 0 68 3574 1 15 60 1296 7691 3 24 6370 2 85 6752 1 65 4777 3 57 5273 2 11 5679 1 39 6091 0 81 4119 2 09 4668 1 28 5044 0 81 3737 1 36 4230 0 81 65 1405 8301 3 80 6728 3 34 7131 1 94 5540 2 48 5966 1 63 6399 0 95 4304 2 45 4878 1 50 5271 0 95 3893 1 60 4407 0 95 70 1512 7077 3 88 7501 2 25 5799 2 87 6246 1 90 6699 1 10 4483 2 84 5081 1 74 5490 1 11 4044 1 86 4578 1 10 75 1620 7862 2 58 605...

Страница 12: ...85 5626 1 65 4048 3 57 4469 2 11 4812 1 39 5162 0 81 3582 2 09 4060 1 28 4387 0 81 3305 1 36 3742 0 81 65 1405 6804 3 80 5606 3 34 5942 1 94 4695 2 48 5056 1 63 5423 0 95 3743 2 45 4243 1 50 4584 0 95 3444 1 60 3898 0 95 70 1512 5897 3 88 6250 2 25 4915 2 87 5293 1 90 5677 1 10 3899 2 84 4419 1 74 4775 1 11 3577 1 86 4049 1 10 4449 0 72 75 1620 6552 2 58 5128 3 30 5523 2 18 5924 1 26 4050 3 26 459...

Страница 13: ...0 68 3328 1 15 60 1296 6004 3 24 5179 2 85 5489 1 65 4048 3 57 4469 2 11 4812 1 39 5162 0 81 3674 2 09 4164 1 28 4499 0 81 3479 1 36 3939 0 81 65 1405 5470 3 34 5797 1 94 4695 2 48 5056 1 63 5423 0 95 3839 2 45 4352 1 50 4702 0 95 3625 1 60 4104 0 95 70 1512 6098 2 25 4915 2 87 5293 1 90 5677 1 10 3999 2 84 4533 1 74 4897 1 11 3765 1 86 4263 1 10 4683 0 72 75 1620 6392 2 58 5128 3 30 5523 2 18 592...

Страница 14: ...connection Four inch minimum distance from wall required to obtain rated capacity 8 1 2 minimum for screen removal Shipping weight includes packaging Description The H4C is shipped from the factory with the following Acoustically designed plenum and nozzles as specified Two 6 tube coils with copper tubes and aluminum fins Condensate pan as specified Two Z brackets for mounting unit to a rigid flat...

Страница 15: ...il connection Four inch minimum distance from wall required to obtain rate capacity 8 1 2 minimum for screen removal Shipping weight includes packaging Description The HC is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 6 tube coil with copper tubes and aluminum fins Condensate pan as specified Two Z brackets for mounting unit to a rigid flat...

Страница 16: ...ing weight includes packaging Description The V2H is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 12 tube coil with copper tubes and aluminum fins Condensate pan as specified Coil connections as specified Recovery stack and drain pan assembled and ready for wall mounting Hardware kit includes 2 Leveling screws 2 Leveling screw clips 4 Lint s...

Страница 17: ...nections to be determined Inner coil is always for cooling and determines whether it is RH or LH connections Heating coil connections are opposite of cooling connections Description The V4H shipped from the factory with the following Acoustically designed plenum and nozzles as specified Two 6 tube coil with copper tubes and aluminum fins Condensate pan as specified Coil connections as specified Re...

Страница 18: ...tation of coil connections to be determined Inner coil is always for cooling and determines whether it is RH or LH connections Heating coil connections are opposite of cooling connections Description The V4L is shipped from the factory with the following Acoustically designed plenum and nozzles as specified Two 6 tube coils with copper tubes and aluminum fins Condensate pan as specified Coil conne...

Страница 19: ...Orientation of coil conenctions to be determined Inner coil is always for cooling and determines whether it is RH or LH connections Heating coil connections are opposite of cooling connections Description The V4W is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 6 tube coil with copper tubes and aluminum fins Condensate pan as specified Coil c...

Страница 20: ...cludes packaging Description The VH is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 6 tube coil with copper tubes and aluminum fins Condensate pan as specified Coil connections as specified Recovery stack and drain pan assembled and ready for wall mounting Hardware kit includes 2 Leveling screws 2 Leveling screw clips 4 Lint screen clips 2 C...

Страница 21: ...connection mounted same side as coil connection Shipping weight includes packaging Description The VL is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 6 tube coil with copper tubes and aluminum fins Condensate pan as specified Coil connections as specified Hardware kit includes 2 Leveling screws 2 Leveling screw clips 4 Lint screen clips 2 Co...

Страница 22: ...nnection Shipping weight includes packaging Description The VW is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 6 tube coil with copper tubes and aluminum fins Condensate pan as specified Coil connections as specified Drain pan assembled and ready for wall mounting Hardware kit includes 2 Leveling screws 2 Leveling screw clips 4 Lint screen c...

Страница 23: ...accepted without written authorization from Zehnder Rittling A unit that has received a written Return Goods Authorization will be inspected by Zehnder Rittling upon receipt Any damage missing parts reworking or repackaging resulting from prior installation will constitute just cause for Zehnder Rittling to issue partial credit Several components are shipped loose for field installation and to off...

Страница 24: ...n working on any mechanical equipment Gloves should always be worn for protection against heat sharp edges and all other possible hazards Safety glasses should always be worn especially when drilling cutting or working with chemicals Never pressurize equipment beyond specified pressures as shown on unit rating plate Always pressure test with an inert fluid such as water or dry nitrogen to avoid po...

Страница 25: ...s rooftops etc Corrosive conditions and high temperature or humidity can significantly reduce system performance reliability and overall service life After determining the condition of the cardboard container exterior carefully remove each unit from the container and inspect for hidden damage At this time check that all shipped loose items such as lint screens wall mounting strips air transition f...

Страница 26: ...bricated with heavy gauge materials and may present a robust appearance great care must be taken to assure that no undue force is applied to the coil piping drain connection or other delicate components during handling Wherever possible all units should be maintained in an upright position and handled by the chassis plenum sections or as close as possible to the mounting points Although Zehnder Ri...

Страница 27: ...n pan drip pan or alternatively is eliminated through the use of insulation After the connections are completed the system should be tested for leaks Since some components are not designed to hold pressure with a gas hydronic systems should be tested with water Test pressure must not exceed 250 psig Pressure testing should be completed prior to sheet rocking finished floors painting caulking etc A...

Страница 28: ...ed on all air handling equipment to minimize vibration transmissions Insulation and ductwork should be installed to allow servicing of equipment including motors blowers filters etc Zehnder Rittling assumes no responsibility for undesirable system operation due to improper design equipment or component selection and or installation of base unit ductwork grilles and other related components Before ...

Страница 29: ...each unit To adjust the damper push or pull the handle located at position 4 Replace the plug to seal the primary air commissioning sampling tube on completion After proper system operation is established the actual unit air delivery for each unit should be measured and recorded for future reference the piping mains to prevent this material from entering the units during normal operation During sy...

Страница 30: ... bleed air from the pipe system during the commissioning state A flat head screw driver can be used to loosen the vent screw After the proper system operation is established the appropriate operating conditions such as water temperatures flow rates and pressure drops should be recorded for future reference Before and during water system balancing conditions may exist due to incorrect system pressu...

Страница 31: ...er Remove the 2 sheet metal screws fastening condensate pan to unit Remove the 4 sheet metal screws fastening coil to unit and remove coil Install new coil in reverse Lint screens These types of filters should be cleaned on a regular basis The time interval between cleaning is dependent upon the environment in which the unit is operating and should be established based on regular inspection of the...

Страница 32: ... conditions Check primary airflow nozzle pressure primary air tempera ture and secondary water temperature Correct to design conditions Replacement parts Foreign object in unit Vacuum unit to remove debris dropped through discharge grille Controls Refer to control manufacturer s instructions for maintenance of field supplied room thermostat and water control valve Normal operation and periodic mai...

Страница 33: ... dirt and foreign matter Cooling heating connections n n Connect field piping to unit n n Pressure test all piping for leaks n n Install drain lines and traps as required n n Insulate all piping as required Ductwork connections n n Install ductwork fittings and grilles as required n n Flexible duct connections at unit n n Proper supply and return grille type and size n n Control outside air for fr...

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Страница 36: ...ling 100 Rittling Boulevard Buffalo NY USA 14220 T 844 934 6337 844 ZEHNDER F 716 827 6523 sales zehnder rittling com www zehnder rittling com Zehnder Rittling October 2014 English subject to change without notice ...

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